A CENTRIFUGAL SEPARATOR
20230015150 · 2023-01-19
Assignee
Inventors
Cpc classification
F16C39/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C23/084
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B04B9/12
PERFORMING OPERATIONS; TRANSPORTING
F16C27/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B04B11/02
PERFORMING OPERATIONS; TRANSPORTING
F16C35/077
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C19/182
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C25/083
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2320/42
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B04B9/12
PERFORMING OPERATIONS; TRANSPORTING
B04B11/02
PERFORMING OPERATIONS; TRANSPORTING
F16C19/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C23/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C25/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C27/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C27/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C35/077
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A centrifugal separator is configured for processing a product by separating a relatively, heavy component and a relatively light component therefrom. The centrifugal separator includes a spindle supported by a stationary frame, A drive unit acts on a rotating member mounted on the spindle to rotate the spindle. A centrifuge rotor mounted to the spindle encloses a separation space. An upper bearing housing is mounted to the stationary frame and supports bearings including an outer bearing ring attached to the upper bearing housing and an inner bearing ring attached to the spindle. The upper bearing housing is mounted to the stationary frame via an elastic member permitting the upper bearing housing and the spindle to move radially, and via an upper tilting member permitting the spindle to tilt during operation of the centrifugal separator.
Claims
1. A centrifugal separator for processing a product by separating a relatively heavy component and a relatively light component from the product, the centrifugal separator comprising: a stationary frame; a spindle supported by the stationary frame and extending in parallel with a central axis; a rotating member mounted on the spindle; a drive unit acting on the rotating member to rotate the spindle in relation to the stationary frame; a centrifuge rotor mounted to the spindle and enclosing a separation space; an inlet for the product to the separation space; a first outlet for the relatively light component from the separation space; a second outlet for the relatively heavy component from the separation space; and an upper bearing housing mounted to the stationary frame and supporting at least one bearing, the at least one bearing comprising an outer bearing ring attached to the upper bearing housing and an inner bearing ring attached to the spindle, wherein the upper bearing housing is mounted to the stationary frame via an elastic member permitting the upper bearing housing and thus the spindle to move radially during the rotation of the spindle, wherein the upper bearing housing is mounted to the stationary frame via the elastic member and an upper tilting member permitting the spindle to tilt in relation to the central axis during operation of the centrifugal separator, and wherein the elastic member and the upper tilting member are arranged one after the other in a radial direction and wherein the upper tilting member comprises a pack of annular disks extending around the upper bearing housing and being attached to the upper bearing housing and to the elastic member.
2. The centrifugal separator according to claim 1, wherein the pack of annular disks of the upper tilting member is attached to the upper bearing housing by at least three primary attachment members equidistantly separated from each other around the annular disks, and attached to the elastic member by at least three secondary attachment members each being positioned between a respective pair of adjacent primary attachment members.
3. The centrifugal separator according to claim 1, wherein the pack of annular disks of the upper tilting member is attached to the stationary frame by at least three primary attachment members equidistantly separated from each other around the annular disks, and attached to the elastic member by at least three secondary attachment members each being positioned between a respective pair of adjacent primary attachment members.
4. The centrifugal separator according to claim 2, wherein each of the primary and secondary attachment members comprises a screw bolt extending through a respective aperture through the pack of annular disks of the upper tilting member.
5. The centrifugal separator according to claim 1, wherein the at least one bearing comprises a first bearing comprising an outer bearing ring attached to the upper bearing housing and an inner bearing ring attached to the spindle, and a second bearing comprising an outer bearing ring attached to the upper bearing housing and an inner bearing ring attached to the spindle.
6. The centrifugal separator according to claim 1, wherein the centrifugal separator comprises a lower bearing housing mounted to the stationary frame and supporting at least one lower bearing comprising a lower outer bearing ring attached to the lower bearing housing and lower inner bearing ring attached to the spindle.
7. The centrifugal separator according to claim 6, wherein the lower bearing housing is mounted to the stationary frame via a lower tilting member permitting the spindle to tilt in relation to the central axis during operation of the centrifugal separator.
8. The centrifugal separator according to claim 7, wherein the lower tilting member comprises a pack of lower annular disks extending around the lower bearing housing and being attached to the lower bearing housing and to the stationary frame.
9. The centrifugal separator according to claim 8, wherein the pack of lower annular disks of the lower tilting member is attached to the lower bearing housing by at least three primary attachment members equidistantly separated from each other around the pack of lower annular disks, and to the stationary frame by at least three secondary attachment members each being positioned between a respective pair of adjacent primary attachment members.
10. The centrifugal separator according to claim 9, wherein each of the primary and secondary attachment members attaching the lower tilting member comprises a screw bolt extending through a respective aperture through the pack of lower annular disks of the lower tilting member, and wherein the screw bolts of the primary attachment members extend through the pack of lower annular disks in a first axial direction and the screw bolts of the secondary attachment members extend through the pack of annular disks in an opposite second axial direction.
11. The centrifugal separator according to claim 6, wherein the at least one lower bearing of the lower bearing housing comprises a first lower bearing comprising a first lower outer bearing ring attached to the lower bearing housing and a first lower inner bearing ring attached to the spindle, a second lower bearing comprising a second lower outer bearing ring attached to the lower bearing housing and a second lower inner bearing ring attached to the spindle.
12. The centrifugal separator according to claim 6, wherein the lower bearing housing comprises a lower convex spherical surface supported by a concave spherical surface provided on the stationary frame.
13. The centrifugal separator according to claim 6, wherein the rotating member of the drive unit is mounted on the spindle between the upper bearing housing and the lower bearing housing.
14. The centrifugal separator according to claim 1, wherein the drive unit comprises an electric motor having a stator attached to the stationary frame and a motor rotor.
15. The centrifugal separator according to claim 14, wherein the rotating member comprises the motor rotor.
16. The centrifugal separator according to claim 1, wherein the spindle is hollow and surrounds the inlet for the product and/or the first outlet for the relatively light component.
17. The centrifugal separator according to claim 3, wherein each of the primary and secondary attachment members comprises a screw bolt extending through a respective aperture through the pack of annular disks of the upper tilting member.
18. The centrifugal separator according to claim 2, wherein the at least one bearing comprises a first bearing comprising an outer bearing ring attached to the upper bearing housing and an inner bearing ring attached to the spindle, and a second bearing comprising an outer bearing ring attached to the upper bearing housing and an inner bearing ring attached to the spindle.
19. The centrifugal separator according to claim 3, wherein the at least one bearing comprises a first bearing comprising an outer bearing ring attached to the upper bearing housing and an inner bearing ring attached to the spindle, and a second bearing comprising an outer bearing ring attached to the upper bearing housing and an inner bearing ring attached to the spindle.
20. The centrifugal separator according to claim 4, wherein the at least one bearing comprises a first bearing comprising an outer bearing ring attached to the upper bearing housing and an inner bearing ring attached to the spindle, and a second bearing comprising an outer bearing ring attached to the upper bearing housing and an inner bearing ring attached to the spindle.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0067] The present invention will now be explained more closely by means of a description of various embodiments and with reference to the drawings attached hereto.
[0068]
[0069]
[0070]
[0071]
[0072]
[0073]
[0074]
[0075]
[0076]
[0077]
[0078]
[0079]
[0080]
[0081]
[0082]
[0083]
[0084]
[0085]
[0086]
[0087]
[0088]
[0089]
[0090]
[0091]
DETAILED DESCRIPTION OF VARIOUS EMBODIMENTS OF THE INVENTION
[0092]
[0093] The stationary frame 2 may also comprise a suitable base element (not disclosed) permitting the stationary frame 2 and the centrifugal separator 1 to be positioned on a ground, a floor or the like.
[0094] The centrifugal separator 1 comprises a drive unit 4, see also
[0095] Furthermore, the centrifugal separator 1 comprises a centrifuge rotor 8 that is mounted to an upper end of the spindle 3 to rotate together with the spindle 3. The centrifuge rotor 8 encloses a separation space 9. The centrifuge rotor 8 may comprise a stack of separation disks 10 provided in the separation space 9. The separation disks 10 may be frusto-conical.
[0096] An inlet 11 for the product extends to the separation space 9. A first outlet 12 for the relatively light component and a second outlet 13 for the relatively heavy component extends from the separation space 9. The second outlet 13 may comprise a plurality of peripheral ports that extend through the centrifuge rotor 8.
[0097] The peripheral ports may be openable for intermittent discharge of the relatively heavy component, such as sludge, from the separation space 9.
[0098] In the embodiments disclosed, the inlet 11 is located in the proximity of the lower end of the centrifugal separator 1. The first outlet 12 is located in the proximity of the upper end of the centrifugal separator 1.
[0099] The spindle 3 may be hollow and form an inner channel to the separation space 9. In the embodiments disclosed, the inlet 11 for the product extends through the inner channel of the hollow spindle 3 to the inner space 9 of the centrifuge rotor 8. Alternatively, the first outlet 12 for the relatively light component may extend through the hollow spindle 3. According to a further alternative both the inlet 11 and the outlet 12 may be arranged to extend through the hollow spindle 3.
[0100] According to a still further alternative, the spindle 3 may lack any inlet or outlet, wherein both the inlet 11 and the first outlet 12 may be located in the proximity of the upper end of the centrifugal separator 1.
[0101] The centrifugal separator 1 also comprises an outer casing 14 attached to the stationary frame 2 and enclosing the centrifuge rotor 8.
[0102] In the embodiments disclosed, the centrifugal separator 1 comprises an upper bearing housing 20 and a lower bearing housing 30. The upper bearing housing 20 may be located between the rotating member 5 of the drive unit 4 and the centrifuge rotor 8. The lower bearing housing 30 may be provided outside the rotating member 5 of the drive unit 4, i.e. between the rotating member 5 of the drive unit 4 and the lower end of the centrifugal separator 1.
[0103] The upper bearing housing 20 is mounted to the stationary frame 2, see also
[0104] Roller elements 26 may be provided between the outer bearing ring 24 and the inner bearing ring 25.
[0105] The first and/or second bearings 22, 23 of the upper bearing housing 20 may be configured to provide radial support to the spindle 3, and possibly also axial support in order to carry the load of the centrifuge rotor 8.
[0106] The lower bearing housing 30 is mounted to the stationary frame 2, see also
[0107] The first and/or second bearings 32, 33 of the lower bearing housing 30 may be configured to provide radial support to the spindle 3, and possibly also axial support in order to carry the load of the centrifuge rotor 8.
[0108] The upper bearing housing 20 is mounted to the stationary frame 2 via an elastic member 40 permitting the upper bearing housing 20 and thus the spindle 3 to move radially during the rotation of the spindle 3.
[0109] In the first embodiment, the upper bearing housing 20 is mounted to the elastic member 40 via an upper tilting member 41 permitting the spindle 3 to tilt in relation to the central axis x.
[0110] In the embodiments disclosed, the elastic member 40 comprises an annular elastic element 42 and a ring element 43. The elastic element 42 is attached to the frame 2 and the ring element 43 is attached to the tilting member 41.
[0111] The elastic element 42 may be made of a rubber material, such as e.g. nitrile rubber.
[0112] In the first embodiment, the elastic member 40 is located radially outside the tilting member 41, wherein the elastic element 42 may be located outside the ring element 43.
[0113] In addition to the elastic member 40 and the tilting member 41, the upper bearing housing 20 may be supported by a plurality of spring elements 27 circumferentially distributed around the spindle 3. The spring elements 27 may rest against an upper intermediate wall 28 of the stationary frame 2 and may support the upper bearing housing 20 from beneath, as can be seen in
[0114] The upper tilting member 41 may comprise a pack of annular disks 44 extending around the upper bearing housing 20 and being attached to the upper bearing housing 20 and to the ring element 43 of the elastic member 40, see
[0115] The pack of annular disks 44 may comprise a plurality of annular disks 44, which may be identical with each other. Each of the annular disks 44 may be made from cold rolled sheet metal. Thus, a strong and flexible upper tilting member 41 may be provided, which has superior material properties in the context of the herein discussed tilting member as compared to hot rolled sheet metal. The annular disks 44 may be made from steel, such as stainless steel, spring steel, or similar, i.e. such as cold rolled steel sheet, cold rolled stainless steel sheet, cold rolled spring steel sheet, etc. A body of the upper tilting member 41 may be made up of annular disks 44 only.
[0116] In the embodiments disclosed, the pack of annular disks 44 comprises eight equidistant apertures extending through each of the annular disks 44. A respective sleeve element 47 is provided in each of the apertures. The sleeve element 47 is configured to keep the annular disks 44 together, and thus to ensure the integrity of the pack upper tilting element 41. Each of the sleeve elements 47 has a through-going hole as can be seen in FIGS. and 7.
[0117] In the first embodiment, the pack of annular disks 44 of the upper tilting member 41 is attached to the upper bearing housing 20 by four primary attachment members 45 equidistantly separated from each other around the annular disks 44, see
[0118] Furthermore, the pack of annular disks 44 of the upper tilting member 41 may be attached to ring element 43 of the elastic member 40 by four secondary attachment members 46 each being positioned between a respective pair of adjacent primary attachment members 45, see
[0119] Each of the primary and secondary attachment members 45, 46 may comprise a screw bolt extending through the hole of the sleeve element 47 of a respective one of the apertures through the pack of annular disks 44 of the upper tilting member 41, wherein the screw bolts of the primary attachment members 45 may engage a respective threaded hole into a respective one of the projections 20′ of the upper bearing housing 20 and the screw bolts of the secondary attachment members 46 may engage a respective threaded hole into a respective one of the projections 43′ of the ring element 43 of the elastic member 40.
[0120] The lower bearing housing 30 may be mounted to the stationary frame 2 via a lower tilting member 51 permitting the spindle 3 to tilt in relation to the central axis x. In the embodiments disclosed, the lower tilting member 51 comprises a pack of annular disks 54 extending around the lower bearing housing 30. The pack of annular disks 54 are attached to the lower bearing housing 30 and to the stationary frame 2, as can be seen in
[0121] Also the pack of annular disks 54 at the lower tilting member 51 may comprise a plurality of annular disks 54, which may identical with each other. Thus, a strong and flexible lower tilting member 51 may be provided, which has superior material properties in the context of the herein discussed tilting member as compared to hot rolled sheet metal. The annular disks 54 may be made from steel, such as stainless steel, spring steel, or similar, i.e. such as cold rolled steel sheet, cold rolled stainless steel sheet, cold rolled spring steel sheet, etc. A body of the lower tilting member 51 may be made up of annular disks 54 only.
[0122] In the embodiments disclosed, the pack of annular disks 54 comprises eight equidistant apertures extending through each of the annular disks 54. A respective sleeve element 57 is provided in each of the apertures. The sleeve element 57 is configured to keep the annular disks 54 together, and thus to ensure the integrity of the pack lower tilting element 51. Each of the sleeve elements 57 has a through-going hole as can be seen in
[0123] In the embodiments disclosed, the pack of annular disks 54 of the lower tilting member 51 is attached to the lower bearing housing 30 by four primary attachment members 55 equidistantly separated from each other around the annular disks 54, see
[0124] Furthermore, the pack of annular disks 54 may be attached to the stationary frame 2 by four secondary attachment members 56 each being positioned between a respective pair of adjacent primary attachment members 55, see
[0125] Each of the primary attachment members 55 and the secondary attachment members 56 attaching the lower tilting member 51 comprises a screw bolt extending through the hole of the sleeve element 57 of a respective one of the apertures through the pack of annular disks 54 of the lower tilting member 51.
[0126] The screw bolts of the primary attachment members 55 may extend through the pack of annular disks 55 in a first axial direction upwards as can be seen in
[0127] The lower bearing housing 30 may comprise a lower convex spherical surface 39 that is supported by and may rest against a concave spherical surface 29 provided on the stationary frame 2, see
[0128]
[0129] Also in the second embodiment, the elastic member 40 comprises an annular elastic element 42 and a ring element 43, as can be seen in
[0130] In the second embodiment, the pack of annular disks 44 of the upper tilting member 41 is attached to the stationary frame 2 by four primary attachment members 45 equidistantly separated from each other around the annular disks 44, see
[0131] Furthermore, the pack of annular disks 44 of the upper tilting member 41 may be attached to ring element 43 of the elastic member 40 by four secondary attachment members 46 each being positioned between a respective pair of adjacent primary attachment members 45, see
[0132]
[0133]
[0134] As an example, the straight portions may have a width that is smaller than the through hole 62 formed by the annular discs. As an example, the diameter of the through hole 62 may be at least 5 times, such as at least ten times, larger than the width of the straight portion 61 of the discs 44.
[0135] The pack of annular discs 44 comprises in this embodiment more than eight annular discs. The annular discs are in the form of a steel lamella, with a thickness of about 0.5 mm.
[0136]
[0137]
[0138] The present invention is not limited to the embodiments disclosed but may be varied and modified within the scope of the following claims.