System and method for triggering power transfer across an inductive power coupling and non resonant transmission
10523054 ยท 2019-12-31
Assignee
Inventors
- Amir Ben-Shalom (Modiin, IL)
- Oola Greenwald (Mevasseret Zion, IL)
- Arik Rofe (Jerusalem, IL)
- Asheri Moti (Jerusalem, IL)
- Elieser Mach (Rosh Tzurim, IL)
- OZ MOSHKOVICH (REHOVOT, IL)
- Guy Raveh (Mataa, IL)
Cpc classification
H04B5/266
ELECTRICITY
H02J50/60
ELECTRICITY
H02J2310/23
ELECTRICITY
H02J50/80
ELECTRICITY
G05B13/0205
PHYSICS
H02J50/90
ELECTRICITY
International classification
H04B5/00
ELECTRICITY
H02J50/90
ELECTRICITY
H02J50/80
ELECTRICITY
Abstract
A triggerable power transmitter for power transmission from a primary coil to an inductively coupled secondary coil in a power receiver has a primary coil; a driver for electrically driving the primary coil; a probing coil receives analog signals indicative of resonance properties of the primary coil; analog filters may be used to filter frequencies, and a processor capable of generating digital information in response to the analog signal and determining if said primary coil is coupled to a secondary coil based on the digital information, and triggering power from the primary coil to said secondary coil when said primary coil is inductively coupled to said secondary coil. A resistor may be selectably connected in series with the primary coil and shorted out when power is transmitted.
Claims
1. A triggerable power transmitter for power transmission comprising: a primary coil in the power transmitter configured to be inductively coupled to a secondary coil in a power receiver; a driver used to electrically drive the primary coil; a resistor connected in series with the primary coil, wherein said resistor is used to produce a signal that corresponds to current flowing through the primary coil, reflecting resonance properties of the primary coil; a bypass switch having a closed position and an open position, connected in parallel to the resistor; and a processor configured to set the switch to the open position in order to determine that coupling exists between the primary coil and the secondary coil based on the signal, and set the switch to the closed position for power transmission, wherein the processor controls the power transmission with the driver while coupling exists.
2. The triggerable power transmitter of claim 1, further comprising a probing coil operable to provide the processor with an analog signal reflecting resonance properties of the primary coil.
3. A method for utilizing the triggerable power transmitter of claim 1, for power transmission from the primary coil in the power transmitter to the inductively coupled secondary coil in the power receiver, the method comprising: periodically determining coupling existence between the primary coil and the secondary coil comprising: switching, by the processor, the bypass switch to the open position; electrically exciting the primary coil, by the driver; and measuring the signal that is reflecting resonance properties of the primary coil, wherein the resonance properties are indicative of coupling existence; and triggering power transmission upon the coupling existence comprising: switching the bypass switch to the closed position in order to bypass the resistor; and electrically exciting the primary coil, by the driver; for transmitting power to an inductively coupled secondary coil.
4. The method of claim 3, wherein said exciting the primary coil further comprises applying a short electric pulse to the primary coil.
5. The method of claim 3, wherein said determining coupling existence further comprises determining a change in a resonance frequency of said primary coil.
6. The method of claim 3, wherein said determining coupling existence further comprises determining a change in an effective resistance of the primary coil.
7. The method of claim 3, wherein said exciting the primary coil further comprises activating the driver at a power level that is significantly reduced compared to power levels used for driving the primary coil during power transmission.
8. The method of claim 7, wherein said exciting the primary coil at reduced power level further comprises exciting the primary coil with a plurality of frequencies and determining if the secondary coil comprises frequency assessment response of the primary coil.
Description
BRIEF DESCRIPTION OF THE FIGURES
(1) For a better understanding of the invention and to show how it may be carried into effect, reference will now be made, purely by way of example, to the accompanying drawings.
(2) With specific reference now to the drawings in detail, it is stressed that the particulars shown are by way of example and for purposes of illustrative discussion of the preferred embodiments of the present invention only, and are presented in the cause of providing what is believed to be the most useful and readily understood description of the principles and conceptual aspects of the invention. In this regard, no attempt is made to show structural details of the invention in more detail than is necessary for a fundamental understanding of the invention; the description taken with the drawings making apparent to those skilled in the art how the several forms of the invention may be embodied in practice. In the accompanying drawings:
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DETAILED DESCRIPTION OF THE INVENTION
(25) As required, detailed embodiments of the present disclosure are disclosed herein; however, it is to be understood that the disclosed embodiments are provided merely as illustrative of the disclosure that may be embodied in various and alternative forms. The figures are not necessarily to scale; some features may be exaggerated or minimized to show details of particular components. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a representative basis for teaching one skilled in the art to variously employ the present disclosure.
(26) Before explaining at least one embodiment of the disclosure in detail, it is to be understood that the disclosure is not necessarily limited in its application to the details set forth in the following description or exemplified by the Examples. The disclosure is capable of other embodiments or of being practiced or carried out in various ways.
(27) The terms comprises, comprising, includes, including, and having together with their conjugates mean including but not limited to. The term consisting of has the same meaning as including and limited to. The term consisting essentially of means that the composition, method or structure may include additional ingredients, steps and/or parts, but only if the additional ingredients, steps and/or parts do not materially alter the basic and novel characteristics of the claimed composition, method or structure.
(28) As used herein, the singular form a, an and the include plural references unless the context clearly dictates otherwise. For example, the term a compound or at least one compound may include a plurality of compounds, including mixtures thereof.
(29) Throughout this application, various embodiments of this invention may be presented in a range format. It should be understood that the description in range format is merely for convenience and brevity and should not be construed as an inflexible limitation on the scope of the invention. Accordingly, the description of a range should be considered to have specifically disclosed all the possible sub-ranges as well as individual numerical values within that range.
(30) It is appreciated that certain features of the invention, which are, for clarity, described in the context of separate embodiments, may also be provided in combination in a single embodiment. Conversely, various features of the invention, which are, for brevity, described in the context of a single embodiment, may also be provided separately or in any suitable sub-combination or as suitable in any other described embodiment of the invention. Certain features described in the context of various embodiments are not to be considered essential features of those embodiments, unless the embodiment is inoperative without those elements.
(31) In discussion of the various figures described herein below, like numbers refer to like parts. The drawings are generally not to scale. For clarity, non-essential elements were omitted from some of the drawing. Reference is now made to the drawings.
(32)
(33) The inductive power coupling 200 consists of a primary inductive coil 220 and a secondary inductive coil 260. The primary coil 220 is wired to a power supply 240, typically via a driver 230 which provides the electronics necessary to drive the primary coil 220. Driving electronics may include a switching unit providing a high frequency oscillating voltage supply, for example. The secondary coil 260 is wired to an electric load 280. For drawing clarity, internal details of load 280 are not seen in this and the following figures. It should be noted that load 280 may comprise rectification and other electronic circuitry. For example, for battery charging application, load 280 may represent a rechargeable battery, an AC to DC rectification, and optionally at least one of: a DC to DC power conditioning circuits, battery charging regulation functions, and means of communication with transmitter 210 in order to regulate power transmission to meet the power requirements of the battery charger, and optionally to terminate power transmission when battery is fully charged.
(34) When the secondary coil 260 is brought into proximity with the primary coil 220, the pair of coils forms an inductive couple and power is transferred from the primary coil 220 to the secondary coil 260. In this way a power transmitter 210 may provide power to an electric receiver device 290.
(35) However, it is important to activate the power transmission only when the secondary coil 260 is present, and correctly aligned with the primary coil 220. Activation of power transmission without proper placement of the power receiver 290 may cause electromagnetic waves radiating from the primary coil 220 to leak into the environment, possibly causing energy loss, electromagnetic interference, and health risk.
(36) A sensor 160 is used for detecting the presence of receiver 290 and signaling processor 150 to activate driver 230 to start activating primary coil 220 only when receiver 290 is detected.
(37) It should be noted that typically inductive power transfer system 100 may stand idle for much of the time, and is activated infrequently and for some limited time duration. Such is the case wherein inductive power transfer system 100 is used for example recharging a cellular phone and the likes. To reduce energy consumption, the system should remain in low power consumption state before detecting the presence of receiver 290.
(38) Processor 150 is optionally used for controlling other functions of system 100, for example it may be used for regulating power transmission according to the power requirements of load 280. Optionally, processor 150 further terminates power transmission, for example when a rechargeable battery in load 280 is fully charged.
(39) Additionally, it is important that the inductive coupling 200 between primary coil 220 and secondary coil 260 is not interrupted by foreign material that may be placed between the transmitter 210 and the receiver 290. For example even a thin layer of conductive material such as metal foil may absorb enough of the transmitted electrical power to produce heat, thus creating fire hazard.
(40) Several types of sensors 160 may be used, these include for example: magnetic sensors such as Hall Effect sensors that detects changes in magnetic field caused by magnetic material at the receiver; audio sensors such as a microphone capable of detecting vibration caused by placing the receiver on the transmitter, capacitive sensors; weight detection, mechanical switch and others.
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(42) It is one system the primary coil 22 may be used as a sensor for sensing the presence of the receiver 290 instead of using sensor 160.
(43) In the example of
(44) Primary coil 220 may be a part of a resonance circuit having a resonance frequency according to the inductance and capacitance in said circuit. When the inductance in the circuit changes the resonance frequency changes accordingly. The change in resonance frequency may be used as an indication that a secondary coil 260 is coupled to primary coil 220, thus triggering power transfer from transmitter 110 to receiver 290.
(45) The new resonance frequency may be used for assessing the quality of the coupling 200 between primary coil 220 and secondary coil 260. This information may be used for indication to the user of the system 190 to correct poor alignment or incorrect placement of receiver 290. Furthermore, the measured resonant frequency may be used to determine the required transmission frequency of the system.
(46)
(47) Electrical circuit 300 shows a DC power supply 240 connected to an AC driver comprising FET switches M1 and M1 and to a resonance circuit comprising the primary coil 220 and capacitors C1 and C2.
(48) In power transmission mode, switches M1 and M2 are sequentially activated by gating signals 151 and 152 respectively, causing AC current to flow through primary coil 220 which induces generation of voltage in the inductively coupled secondary coil 260. For drawing clarity elements not needed for the understanding of the operation of the circuit were omitted.
(49) Primary coil 220 is connected to front end 170, for example via line 174 connected to terminal 630 of coil 220 which senses the voltage on the coil and provides processor 150 with signals 172 indicative of the changes in electrical properties of the resonance circuit caused by the proximity of the receiver 290. Additionally or alternatively, front end 170 may be connected to the other terminal 631 of coil 220. Alternatively, front end 170 may be connected to both terminals, sensing the voltage difference between terminals 630 and 631. Alternatively, front end 170 may be connected to some partial number of the windings of primary coil 220.
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(51) Graph 400 shows two traces: Trace 410 shows the voltage on gating signal 151 while trace 450 is the voltage 174 on primary coil 220.
(52) At point 412 of trace 410, gate signal 151 goes from zero to one closing switch M1 while switch M2 is open. This causes a rise 452 in voltage 174 as indicated by the rise of trace 450. The current on primary coil 220 start to oscillate at the resonance frequency given by the effective values of the inductive L1 of coil 220 and the equivalent capacitance (approximately given by the sum of capacitance C1+C2, but may be effected by other stray and real capacitance not seen in this figure) in the resonance circuit. In the absence of load, the oscillations decay due to losses in the resonance circuit, for example due to Ohmic resistance of coil 220 and energy dissipation due to electromagnetic waves radiated by the coil.
(53) At point 422 of trace 410, gate signal 151 goes from one to zero opening switch M1 while switch M2 closes. This causes a fall 462 in voltage 174 as indicated by the fall of trace 450.
(54) It should be noted that the oscillations of the current in primary coil 220 are caused by the pulsed nature of the excitation caused by the closing and opening of switches M1 and M2. Resonance frequency may be determined for example by measuring the time interval 470 taken for one oscillation. The decay envelop 480 of oscillations of trace 450 is indicative of the losses in the resonance circuit.
(55) After a pulsed excitation, and in absence of appreciable load, the current in the primary coil oscillate at the resonance frequency f given by:
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wherein L is the inductance, C is the capacitance and R is the resistance in the circuit. Since the resistance is low, the resonance frequency may be approximated by:
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The resonance frequency f in hertz, may be measured from graph 450 by measuring the time interval T 470 and calculating:
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By combining equations (2) and (3) we can estimate the inductance L by:
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The envelop 480 of trace 450 decays exponentially with damping factor given by:
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such that that trace 450 is given approximately by:sin(2ft)(6)
where t is the time. Thus, the resistance R may be estimated by:
R=2L(7)
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(65) From
(66) From
(67) This is caused primarily by the increase in coil inductance due to coupling with the ferromagnetic material. It should be noted that in actual systems, secondary coil 260 is fitted with a ferromagnetic core to increase the coupling to the primary coil 220, thus ensuring efficient energy transfer. The 26% change in resonance frequency is easy to detect and is in agreement with equation (2), indicating a 1.8 times increase in inductance. Similarly, the decay time increases by 35% in agreement with the prediction of equation (5) and (6) when the inductance increases. From equation (7) we can estimate that the equivalent resistance due to losses increased by approximately 25%.
(68) From
(69) The two-fold decrease in decay time is an indication of power loss due to Eddy current induced in the conductive foil by the time varying magnetic field produced by the current in the primary coil 220. It should be noted that placing an object comprising conductive material such as metals would cause such power loss and result in decrease in decay time. For example, aluminum foils within a cigarette pack, a metal plate and the likes may be identified thus a foreign object. Similarly, if a device equipped with a receiver 290 is placed on transmitter 110 incorrectly such that secondary coil 260 is not adequately aligned with primary coil 220, some of the energy radiated from primary coil 260 during the testing process discloses.
(70) It should be noted that often the secondary coil 290 comprises a ferromagnetic core to increase the inductive coupling with the primary coil 220. The increase in effective inductance of the primary coil is to a large extant due to the influence of the ferromagnetic core that is now in close proximity to the primary coil. Additionally, the loading state of the secondary coil may influence its effect on the resonance parameters of the primary coil. For example, if the secondary coil 290 is shorted, or resistively loaded, it may contribute to losses (and apparent increase in resistance) in the primary coil 220. This is caused by energy transferred from (and thus lost to) the primary coil, similarly to the effect of placing a conductive foil or a metallic object near the primary coil, as seen in
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(72) Voltages developed on primary coil 220 may be high during the pulse excitation and during power transmission to the receiver 290. For example, voltages of tens of volts were measured during the experiments disclosed in
(73) In some embodiments front end is protected, for example by AC coupling, signal attenuation, voltage restriction such as Zener Diodes, and the likes.
(74) In other embodiments, front end 170 is disconnected during power transmission, and pulse excitation for the purpose of detection of the inductive coupling is performed at reduced voltage of power supply 240. Reducing the voltage also reduces the power needed for such detection. According to an exemplary embodiment depicted in
(75) It should be noted that other points in the circuit may be used by front end 170 for probing voltages. For example, the voltage on capacitor C2 may be probed by measuring the voltage between its terminal 630 and ground 632. Other points may also be similarly used.
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(77) Optionally the probing coil 520 is a small auxiliary coil placed near or over the primary coil 220 such that it picks up some of the electromagnetic radiation from the primary coil. Probing coil 520 is used as a pickup device and the signals on it follow the changes in current at the primary coil 220.
(78) Front end 170 is used for transforming analog signals indicative of the behavior of the resonant circuit to digital signals to be used by processor 150 in order to determine proper inductive coupling between primary coil 220 and secondary coil.
(79) In one example, front end 170 comprises an Analog to Digital Converter (ADC). Since the frequency range of the typical signals is in the tens to hundreds kilohertz range, the sampling rate should be high enough to avoid aliasing. However, if the resonance frequency is to be determined, accuracy (number of bits) may be limited, for example an 8-bit ADC may be used. Front end may further comprise a Digital Signal Processor (DSP), or a processor 150 may be used for analyzing the ADC results.
(80) For calculating the resonance frequency, a limited number of signal cycles may be digitized, thus limiting the amount of data that has to be stored and processed. For example, zero crossing of a sinusoidal signal may be accurately assessed from data fitting and interpolation. By timing at least two and optionally a few zero crossings, the frequency may be accurately estimated. Alternatively, computation-efficient FFT and DFT (Fast Fourier Transform and Digital Fourier Transform) algorithms may be used to determine the resonant frequency,
(81) For estimating the decay parameter of the signal, the peaks (or area) of at least two, and optionally a few signal cycles needs to be measured. Preferably, the measured cycles are separated in time such that amplitude difference between them is substantial.
(82) It should be noted, that optionally several types of receivers 290 may be designed and operate with same type of transmitter 110. Each of such receiver types may be associated with a change in the resonance parameters of the primary coil which may be characteristic. Thus, the processor 150 may compare the assessed parameters with a list of allowed parameters. It should also be noted that each set of parameters in the list may be associated with (optionally different) acceptance range. Thus, processor 150 may need only to establish one of the following: No change detected in the resonance parameters of the primary coil. In this casecontinue monitoring. A change was detected in the resonance parameters of the primary coil, and the new parameters match coupling to a valid receiver. In this casestart power transmission. A change was detected in the resonance parameters of the primary coil, and the new parameters do not match coupling to a valid receiver. In this caseOptionally issue warning to user, and continue monitoring.
(83) Since the number of valid resonance frequencies is limited to the resonance frequency of uncoupled primary coil plus the frequencies associated with each of valid receiver type, a set of tuned filtered may be used in order to identify the resonance parameters of the primary filter.
(84) For example, a digital filter may be used. Such filters are known in the art and may be found for example in http://en.wikipedia.org/wiki/Digital_filter and in the Numerical Recipes series of books on algorithms and numerical analysis by William H. et al.
(85) Alternatively, a set of analog filters may be used. For example a set of RLC circuits, each tuned to one specific resonance frequency, or a single circuit, tuned each time to a different frequency, for example by means of a variable capacitor, or a set of capacitors.
(86) Other analog tuned circuits may be used such as Surface Acoustic Wave (SAW) devices.
(87) An advantage of using tuned filters is that their output has reduced noise, and thus more accurate measurements may be performed. For example, filtered signals may be amplified without risk of overloading, and may be used for more accurate determination of the decay envelope of the signal.
(88) Alternatively a lock-in amplifier (also known as a phase-sensitive detector or coherent detection) may be used, tuned to the specific expected frequencies, or with swept frequencies.
(89) In some embodiments of the invention, front end 170 comprises at least one analog signal processing unit or function that reduces the computation requirement. For example, a zero crossing detector may be used to produce digital signal indicative of the times in which the detected signal crosses the zero level. By measuring the time interval between zero crossings, the resonance frequency may be determined. A person skilled in the art of electronics may design other means of analog signal processing such as Schmitt trigger and Time-to-voltage converter, all of which may be obtained commercially.
(90) Similarly, decay parameter of the signal may be assisted by analog signal processing such as a peak detector which allows using a slow ADC, and one digitizing sample for obtaining the peak voltage of a signal cycle. Alternatively, the signal may be rectified and low-pass filtered to create a monotonic smooth representation of the envelope of the signal.
(91) In an exemplary embodiment, two different threshold levels are used in an analog comparator to determine the times these levels were crossed. The damping parameter may be determined by measuring the time difference between the last time the high threshold level was crossed and the last time the lower threshold level was crossed.
(92) It should be noted that when two parameters of the inductive coupling are measured (frequency and decay) the identification of the proper alignment of the secondary coil 260 is reliably determined Thus, the probability of turning on power transmission when a foreign object is placed on the transmitter is reduced. For example, a magnetic switch used as sensor 160 may be activated by an object having magnetic properties such as a refrigerator magnet which may be heated, melt or case damage if exposed to electromagnetic radiation emitted from the transmitter.
(93) The current invention may provide cost saving in manufacturing the transmitter 110 as it saves the necessity for providing sensor 160. It should be noted that the most or all the components needed for the operation of invention may already exist in the transmitter and are used for controlling the transmitter during power transmission.
(94) Additionally, the current invention may provide cost saving in designing and manufacturing the receiver 290. For example, already designed and used receivers may be used without modification by transmitters according to the current invention.
(95) Additionally, the current invention requires no transmission of signal from the receiver in order for it to be detected. This saves the necessity for providing any active or passive means in receiver 290 in order to be detected by sensor 160. Additionally, placement of receiver 290 may be reliably detected, and power transmission may commence even if batteries in receiver 290 are completely depleted such that it cannot establish data communication with transmitter 110 until at least some power was received by receiver 290.
(96) In
(97) In another embodiment of the current invention, excitation is in a form of alternating signal, and the amplitude and optionally the amplitude and/or phase response of the resonance circuit is measured in order to determine the resonance frequency and optionally the decay parameter.
(98) For example, excitation may be in the form of weak AC (square, sinusoidal, or other) signal at various frequencies. In an exemplary embodiment, the excitation is frequency-swept over the range of frequencies including the resonance frequencies of coupled and uncoupled primary coil, while the response is measured. The peak response indicates the actual resonance frequency. Damping factor may be estimated from the value of the maximum response as well as from the frequency width of the peak.
(99) In another embodiment, several alignment coils it may be used to quantify the alignment of secondary coil 260 relative to the primary coil 220. For example three or more alignment coils may be used for providing information on the direction of misalignment.
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(101) When a secondary coil 290 is misaligned with primary coil 220, its coupling to alignment coils 720a, 720b and 720c is unequal. by comparing the coupling of secondary coil 290 to each of the three alignment coils, the direction and possibly the amount of misalignment may be determined.
(102)
(103) Transmitter 110 enters an idle state 802 when it is turned on, or after power transmission terminates. In this state, most of the time the transmitter 110 is in wait mode 810, where power consumption may be at minimum required for operating an internal clock. After a predefined duration, (for example every 1 second, however, shorter or longer may be used), primary coil 220 is excited 812. Resonance frequency is determined 814, and optionally, the decay time is determined 816. In step 822, the effective inductance, and optionally the effective resistance in the primary coil circuit are assessed and compared with the predicted, measured or otherwise known parameters indicative of a primary coil free of influences external to the transmitter 110. If no change is observed in the assessed parameters, the transmitter stays in idle state 802 and wait step 810 is repeated.
(104) If change or changes are observed in the assessed parameters, the parameters are compared 834 with the predicted, measured or otherwise known parameters indicative of a correct placement and alignment of a receiver 290. If the assessed parameters are matched with parameters indicative of a well places receiver 290 which is designed to be coupled with transmitter 110 power transmission starts 840. Optionally, the transmission frequency may be selected according to the determined resonance frequency. Where appropriate, the transmission frequency may be selected to be approximately equal to the resonant frequency. Alternatively a transmission frequency above or below the resonant frequency of the system may be selected, as described hereinbelow.
(105) It should be noted, that optionally several types of receivers 290 may be designed and operate with same type of transmitter 110. Thus, processor 150 may compare the assessed parameters with a list of allowed parameters. It also should be noted that each set of parameters in the list may be associated with (optionally different) acceptance range. Additionally, processor 150 may identify the type of receiver used by matching the assessed parameters to the parameters in the list and adjust the parameters used for power transmission 840. Additionally, transmitter 110 may attempt to establish communication with the receiver 290, optionally based on the identification of the type of receiver 290.
(106) Reference is now made to
(107) The secondary unit 1300 includes a secondary inductive coil 1320, wired to an electric load 1340, which is inductively coupled to the primary inductive coil 1220. The electric load 1340 draws power from the power source 1240. A communication channel 1120 may be provided between a transmitter 1122 associated with the secondary unit 1300 and a receiver 1124 associated with the inductive power outlet 1200. The communication channel 1120 may provide feedback signals S and the like to the driver 1230.
(108) In some embodiments, a voltage peak detector 1140 is provided to detect large increases in the transmission voltage. As will be descried below the peak detector 1140 may be used to detect irregularities such as the removal of the secondary unit 1200, the introduction of power drains, short circuits or the like.
(109)
(110) It is a particular feature of embodiments of the current invention that the driver 1230 (
(111) One advantage of this embodiment of the present invention may be demonstrated with reference now to
(112) If the inductive power outlet 1200 transmits power at the resonant frequency of the system, even a small lateral movement would reduce significantly the amplitude of the induced voltage. In contradistinction to the prior art, in embodiments of the present invention the inductive power outlet 1200 transmits power at a frequency in one of the regions 6, 8 to either side of the resonance peak 2 (
(113) A further feature of embodiments of inductive power outlets transmitting at frequencies above the natural resonant frequency of the system is that if the resonant frequency of the system increases for some reasons, then the transmission voltage increases sharply. In preferred embodiments, a peak detector 1140 (
(114) Referring again to the resonant formula for inductive systems,
(115)
it is noted that any decrease in either the inductance L or the capacitance C of the system increases the resonant frequency and may be detected by the peak detector 1140. Similarly, from the formula for damped resonance (1) above, as the resistance increases, the effective resonant frequency increases.
(116) As an example of the use of a peak detector 1140, reference is again made to
(117) The inductance L of the system may also be reduced by the removal of the secondary coil 1220, the creation of a short circuit or the like. A peak detector 1140, wired to the inductive power outlet, may detect any of these scenarios as a large increase in transmission voltage. Where required, the power transfer system may be further configured to shut down, issue a warning or otherwise protect the user and the system in the event that the peak detector 1140 detects such an increase in transmission voltage.
(118)
(119) The inductive power outlet 6200 comprises a primary coil 6220 driven by a half-bridge converter 6230 connected to a power source 6240. The half-bridge converter 6230 is configured to drive the primary coil 6220 at a frequency higher than the resonant frequency of the system and a peak detector 6140 is configured to detect increases in the transmission voltage.
(120) Although only a half-bridge converter is represented in
(121) Another advantage of non-resonant transmission is that the transmission frequency may be used to regulate power transfer. Prior art inductive power transfer systems typically regulate power transfer by altering the duty cycle of the transmission voltage. Unlike prior art systems, because embodiments of the present invention transmit at a frequency not equal to the resonant frequency of the system, the driver 1230 may be configured to regulate power transfer by adjusting the transmission frequency.
(122) The regulation is illustrated with reference to
(123) In some embodiments, a communication channel 1120 (
(124) The communication channel 1120 may further provide a feedback signal during power transmission. The feedback transmission may communicate required or monitored operating parameters of the electric load 1240 such as: required operating voltage, current, temperature or power for the electric load 1240, the measured voltage, current, temperature or power supplied to the electric load 1240 during operation, the measured voltage, current, temperature or power received by the electric load 1240 during operation and the like.
(125) In some embodiments, a microcontroller in the driver 1230 may use such feedback parameters to calculate the required transmission frequency and to adjust the driver accordingly. Alternatively, simple feedback signals may be provided indicating whether more or less power is required.
(126) One example of a power regulation method using simple feedback signals is shown in the flowchart of
(127) It is noted that by using the power regulation method described above, when the power received by the load is too high, a series of feedback signals of the first type S.sub.a will be transmitted until the power is reduced into the acceptable range. Likewise when the power received by the load is too low, a series of feedback signals of the second type S.sub.b will be transmitted until the power is increased into the acceptable range. It is noted that the positive incremental value f.sub.1 may be greater than, less than or equal to the negative incremental value f.sub.2.
(128) Alternatively, other power regulation methods using frequency adjustment may be used. For example, the operating parameters of the electric load may be monitored and their values may be transmitted to the power outlet via the communications channel 1120. A processor in the power outlet may then calculate the required transmission frequency directly.
(129) The method described hereinabove, refers to a non-resonant transmission frequency lying within the linear region 8 (
(130) Referring back to
(131) In certain embodiments, an optical transmitter, such as a light emitting diode (LED) for example, is incorporated within the secondary unit 1300 and is configured and operable to transmit electromagnetic radiation of a type and intensity capable of penetrating the casings of both the secondary unit 1300, and the power outlet 1200. An optical receiver, such as a photodiode, a phototransistor, a light dependent resistors of the like, is incorporated within the power outlet 1200 for receiving the electromagnetic radiation.
(132) Reference to the block diagram of
(133) The inductive power outlet 2200 includes a primary inductive coil 2220 wired to a power source 2240 via a driver 2230. The driver 2230 is configured to provide an oscillating driving voltage to the primary inductive coil 2220, typically at a voltage transmission frequency f.sub.t which is higher than the resonant frequency f.sub.R of the system.
(134) The secondary unit 2300 includes a secondary inductive coil 2320, wired to an electric load 2340, which is inductively coupled to the primary inductive coil 2220. The electric load 2340 draws power from the power source 2240. Where the electric load 2340 requires a direct current supply, for example a charging device for an electrochemical cell or the like, a rectifier 2330 may be provided to rectify the alternating current signal induced in the secondary coil 2320.
(135) An inductive communication channel 2120 is provided for transferring signals from the secondary inductive coil 2320 to the primary inductive coil 2220 concurrently with uninterrupted inductive power transfer from the primary inductive coil 2220 to the secondary inductive coil 2320. The communication channel 2120 may provide feedback signals to the driver 2230.
(136) The inductive communication channel 2120 includes a transmission circuit 2122 and a receiving circuit 2124. The transmission circuit 2122 is wired to the secondary coil 2320, optionally via a rectifier 2330, and the receiving circuit 2124 is wired to the primary coil 2220.
(137) The signal transmission circuit 2122 includes at least one electrical element 2126, selected such that when it is connected to the secondary coil 2320, the resonant frequency f.sub.R of the system increases. The transmission circuit 2122 is configured to selectively connect the electrical element 2126 to the secondary coil 2320. As noted above, any decrease in either the inductance L or the capacitance C increases the resonant frequency of the system. Optionally, the electrical element 2126 may be have a low resistance for example, with a resistance say under 50 ohms and preferably about 1 ohm.
(138) Typically, the signal receiving circuit 2124 includes a voltage peak detector 2128 configured to detect large increases in the transmission voltage. In systems where the voltage transmission frequency f.sub.t is higher than the resonant frequency f.sub.R of the system, such large increases in transmission voltage may be caused by an increase in the resonant frequency f.sub.R thereby indicating that the electrical element 2126 has been connected to the secondary coil 2320. Thus the transmission circuit 2122 may be used to send a signal pulse to the receiving circuit 2124 and a coded signal may be constructed from such pulses.
(139) According to some embodiments, the transmission circuit 2122 may also include a modulator (not shown) for modulating a bit-rate signal with the input signal S.sub.in. The electrical element 2126 may then be connected to the secondary inductive coil 2320 according to the modulated signal. The receiving circuit 2124 may include a demodulator (not shown) for demodulating the modulated signal. For example the voltage peak detector 2128 may be connected to a correlator for cross-correlating the amplitude of the primary voltage with the bit-rate signal thereby producing the output signal S.sub.out.
(140) In other embodiments, a plurality of electrical elements 2126 may be provided which may be selectively connected to induce a plurality of voltage peaks of varying sizes in the amplitude of the primary voltage. The size of the voltage peak detected by the peak detector 2128 may be used to transfer multiple signals.
(141)
(142)
(143) Accordingly, where an inductive power transfer system 2100 may be configured to operate at a given transmission frequency f.sub.t higher than the resonant frequency f.sub.R of the system. The normal operating voltage V.sub.t of such a system may be monitored by the voltage peak detector 2128. When the electric element 2126 is connected to the secondary inductive coil 2320 the resonant frequency of the system increases, either due to a decrease in inductance, a decrease in capacitance or through damping effects of an increase in resistance. Therefore, the operating voltage increases to a higher value V.sub.t, V.sub.t. This increase is detected by the voltage peak detector 2128.
(144) It is noted that in contradistinction to prior art inductive signal transfer systems such as described in U.S. Pat. No. 5,455,466 to Terry J. Parks and David S. Register, the present invention enables data signals to be transferred from the secondary coil 2320 to the primary coil 2220 concurrently with inductive transfer of power from the primary coil 2220 to the secondary coil 2320. Consequently, the signal transfer system may be used to provide feedback signals for real time power regulation.
(145)
(146) The inductive power outlet 7200 comprises a primary coil 7220 driven by a half-bridge converter 7230 connected to a power source 7240. The half-bridge converter 7230 is configured to drive the primary coil 7220 at a frequency higher than the resonant frequency of the system. The secondary unit 7300 comprises a secondary coil 7320 wired to the input terminals T.sub.1, T.sub.2 of a rectifier 7330, and an electric load 7340 wired to the output terminals T.sub.3, T.sub.4 of the rectifier 7330.
(147) The inductive feedback channel 7120 comprises a transmission circuit 7122, in the secondary unit 7300 and a receiving circuit 7124 in the inductive power outlet 7200. The transmission circuit 7122 comprises an electrical resistor 7126 connected to the rectifier 7330 via a power MOSFET switch 7125. A modulator 7123 may provide an input signal S.sub.in to the power MOSFET 7125.
(148) It is noted that in this embodiment the transmission circuit 7122 is wired to one input terminal T.sub.1 and one output terminal T.sub.3 of the rectifier 7330. This configuration is particularly advantageous as, even when the transmission circuit 7122 is connected; the resistor 7126 only draws power from the system during one half of the AC cycle, thereby significantly reducing power loss.
(149) The receiving circuit 7124 includes a voltage peak detector 7128 that is configured to detect increases in the transmission voltage, and a demodulator 7129 for producing an output signal S.sub.out.
(150) Referring now to
(151) The pickup coil may serve as a magnetic probe operable to detect fluctuations in the magnetic field in the vicinity of the primary and secondary inductors of the inductive couple. The magnetic probe may be connected to a signal detector such as a receiving circuit configured to detect feedback signals encoded in the magnetic fluctuations. The signal detector may be configured to produce an output signal which may be used to provide operating feedback to the driving circuit, for example by providing instructions to adjust transmission parameters for example to shift transmission frequency up or down to adjust output power. Alternatively, the feedback signals may be used communicate other data such as operating parameters from the inductive receiver to the inductive transmitter.
(152) Where required one or more auxiliary coils 8220 may be incorporated into an inductive power transmitter, possibly adjacent to the primary inductive coil and operable to pick up feedback signals.
(153) Accordingly, data generated in the inductive power receiver may be decrypted in the inductive power transmitter. In some embodiments, the use of an external (external to the power path) coil may provide better filtering. For example, the independent coil may be connected on both sides simultaneously to some filter whereas the power path may have restricted connections.
(154) Furthermore the external coil may allow filtering of finer parameters, such as operating frequency even before power transfer and perhaps allowing more levels of data etc.
(155) It may also be possible to use multiple pickup coils and thus allow the capturing of data when the inductive power receiver is laterally misaligned. Different coils can pick up data from different locations. This may improve data channel at misalignment. The different data from the different coils can be added by some analog circuits.
(156) With reference now to
(157) Therefore, the inductive communication channel 2120 may be used to transfer a feedback signal from the secondary inductive coil to the primary inductive coil for regulating power transfer across an inductive power coupling as described above.
(158) It will be appreciated that embodiments of the present invention may be useful in a wide range of applications. Inductive power receivers may be used to wirelessly provide power for a variety of electrical devices. Embodiments of the present invention may be integrated into such inductive power receivers. In particular, because non-resonant transmission uses lower transmission voltages, heat loss from the non-resonant system is lower. Thus embodiments of the current invention may be of particular use when incorporated within high power applications such as power tools, kitchen appliances, bathroom appliances, computers, media players, office equipment and the like.
(159) The reduced heat loss, associated with embodiments of the non-resonant systems of the invention, is particularly useful when heat dissipation is difficult for example when power receiver has small dimensions or for heat-sensitive equipment such as measuring devices. Also, it is desirable that devices implanted into a living body do not dissipate large amounts of heat into the body. Therefore, non-resonant inductive transfer is well suited to implanted devices, such as pace makers, trackers and the like.
(160) It is also noted that in recent years public concern about the threat of a global energy crisis has resulted in a greater emphasis being placed upon optimizing the efficiency of energy transfer. It is difficult to achieve more demanding specifications using existing technology and, in this context, embodiments of the present invention may be used to provide high powers with very low energy losses. Consequently the current invention is an important element in the drive for greater efficiency.
(161) Furthermore embodiments of the present invention may be advantageously utilized in inductive power transfer systems in any of the various applications in which power is transferred from a primary coil to a remote secondary coil. Amongst others, such applications include: inductive chargers for use charging electronic devices, inductive power adaptors for powering electronic devices such as computers, televisions, kitchen appliances, office equipment and the like, medical applications in which power is transferred remotely to devices implanted in a patient, communications with remote RFID tags, military application in which power is transferred across thick armored plating, communication or inductive energy transfer to secondary inductive coils buried underground. communication or inductive energy transfer to secondary inductive coils submerged under water, for example in submarine applications, and communication or inductive energy with secondary coils which are moving relative to the primary coil.
(162) Thus, by using a transmission voltage oscillating at a frequency different from the resonant frequency of the system, the inductive transfer system has a higher tolerance to environmental fluctuations and variations in inductive coil alignment than other transfer systems and the frequency may be used to regulate power transfer. Moreover, when the transmission frequency is higher than the resonant frequency of the system, a peak detector may be used to indicate hazards and provide an inductive communication channel.
(163) When two parameters are used (that is the resonance frequency and decay values or their equivalent, and their derived parameters the inductance and resistance), each receiver type may be associated with a range within the two dimensional parameter space. Thus, the chances of mistakenly identifying a foreign object or a defective, altered or misaligned reviver as a well-placed are reduced.
(164) Optionally, if the assessed parameters ware found to change, but differ from any parameters set in the list, a warning signal may be issued 830. Warning signal may be an audio signal such as a beep or recorded message, or a visual signal such as a light or a note on a display, or a combination of audio and visual signals. When alignment coils such as coils 720a-c are used, warning signal may include alignment instructions.
(165) As used herein, the term processor, computer or module may include any processor-based or microprocessor-based system including systems using microcontrollers, reduced instruction set computers (RISC), application specific integrated circuits (ASICs), logic circuits, and any other circuit or processor capable of executing the functions described herein. The above examples are exemplary only, and are thus not intended to limit in any way the definition and/or meaning of the term computer.
(166) The computer or processor executes a set of instructions that are stored in one or more storage elements, in order to process input data. The set of instructions may include various commands that instruct the computer or processor as a processing machine to perform specific operations such as the methods and processes of the various embodiments of the invention. The set of instructions may be in the form of a software program. The software may be in various forms such as system software or application software. Further, the software may be in the form of a collection of separate programs or modules, a program module within a larger program or a portion of a program module. The software also may include modular programming in the form of object-oriented programming. The processing of input data by the processing machine may be in response to operator commands, or in response to results of previous processing, or in response to a request made by another processing machine.
(167) As used herein, the terms software and firmware are interchangeable, and include any computer program stored in memory for execution by a computer, including RAM memory, ROM memory, EPROM memory, EEPROM memory, and non-volatile RAM (NVRAM) memory. The above memory types are exemplary only, and are thus not limiting as to the types of memory usable for storage of a computer program.
(168) It is to be understood that the above description is intended to be illustrative, and not restrictive. For example, the above-described embodiments (and/or aspects thereof) may be used in combination with each other. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the various embodiments of the invention without departing from their scope. While the dimensions and types of materials described herein are intended to define the parameters of the various embodiments of the invention, the embodiments are by no means limiting and are exemplary embodiments. Many other embodiments will be apparent to those of skill in the art upon reviewing the above description. The scope of the various embodiments of the invention should, therefore, be determined with reference to the appended claims, along with the full scope of equivalents to which such claims are entitled. In the appended claims, the terms including and in which are used as the plain-English equivalents of the respective terms comprising and wherein. Moreover, in the following claims, the terms first, second, and third, etc. are used merely as labels, and are not intended to impose numerical requirements on their objects.
(169) Further, the limitations of the following claims are not written in means-plus-function format and are not intended to be interpreted based on 35 U.S.C. 112, sixth paragraph, unless and until such claim limitations expressly use the phrase means for followed by a statement of function void of further structure.
(170) This written description uses examples to disclose the various embodiments of the disclosure, including the best mode, and also to enable any person skilled in the art to practice the various embodiments of the disclosure, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the various embodiments of the disclosure is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if the examples have structural elements that do not differ from the literal language of the claims, or if the examples include equivalent structural elements with insubstantial differences from the literal languages of the claims.
(171) Although the invention has been described in conjunction with specific embodiments thereof, it is evident that many alternatives, modifications and variations will be apparent to those skilled in the art. Accordingly, it is intended to embrace all such alternatives, modifications and variations that fall within the spirit and broad scope of the appended claims. All publications, patents and patent applications mentioned in this specification are herein incorporated in their entirety by reference into the specification, to the same extent as if each individual publication, patent or patent application was specifically and individually indicated to be incorporated herein by reference. In addition, citation or identification of any reference in this application shall not be construed as an admission that such reference is available as prior art to the present invention.
(172) While exemplary embodiments are described above, it is not intended that these embodiments describe all possible forms of the invention. Rather, the words used in the specification are words of description rather than limitation, and it is understood that various changes may be made without departing from the spirit and scope of the invention. Additionally, the features of various implementing embodiments may be combined to form further embodiments of the disclosure.