Component mounting device
10524401 ยท 2019-12-31
Assignee
Inventors
- Jun Iisaka (Nisshin, JP)
- Hidetoshi Ito (Okazaki, JP)
- Hidetoshi Kawai (Chiryu, JP)
- Shigeto Oyama (Kariya, JP)
- Naohiro Kato (Okazaki, JP)
- Kuniyasu Nakane (Okazaki, JP)
- Ryo Nagata (Okazaki, JP)
- Keisuke Nagiri (Nagoya, JP)
Cpc classification
H05K13/0812
ELECTRICITY
H05K13/0853
ELECTRICITY
International classification
Abstract
A component mounting machine moves a mounting head from a supply position P1 to each of mounting positions P3 and P4 of a circuit board CB via an imaging position P2. Further, the component mounting machine performs control such that the mounting head moves in a direction of movement at the time of imaging that is either of an X-axis direction or a Y-axis direction when passing through the imaging position P2. The component mounting machine determines the direction of movement at the time of imaging, according to a first X-axis distance Lx and a first Y-axis distance Ly from the imaging position P2 to each of the mounting positions P3 and P4.
Claims
1. A component mounting device comprising: component supply devices placed side by side in a first axis direction, the component supply devices supplying a component to be mounted on an object to a supply position; a movable section to obtain the component from the supply position and to mount the component at a mounting position of the object; a driving mechanism to move the movable section in the first axis direction and a second axis direction orthogonal to the first axis direction, the driving mechanism including an X-Y moving device; an imaging device to capture an image of the component held by the movable section, at an imaging position; and a control section operatively connected to the driving mechanism, the movable section, and the imaging device, the control section configured to: control the driving mechanism to move the movable section from the supply position to the mounting position via the imaging position and in a direction of movement at the time of imaging with either of the first axis direction or the second axis direction set to be the direction of movement at the time of imaging, when the movable section passes through the imaging position, determine the direction of movement at the time of imaging, according to a first distance along the first axis direction and a second distance along the second axis direction from the imaging position to the mounting position.
2. The component mounting device according to claim 1, wherein the driving mechanism has an acceleration or a maximum speed by which the movable section is moved in the first axis direction and acceleration or a maximum speed by which the movable section is moved in the second axis direction are different from each other, and the control section is configured to determine the direction of movement at the time of imaging, based on a relationship between an area set in the object according to the first distance and the second distance and the mounting position, and the area is changed based on a difference between the maximum speed with respect to the first axis direction of the movable section and the maximum speed with respect to the second axis direction, and a difference between the acceleration with respect to the first axis direction of the movable section and the acceleration with respect to the second axis direction.
3. The component mounting device according to claim 1, wherein the control section is configured to determine the direction of movement at the time of imaging, according to a third distance along the first axis direction from the supply position to the imaging position.
4. The component mounting device according to claim 1, further comprising: a conveyance lane to convey the object in the first axis direction, wherein the control section is configured to determine the supply position and a stop position on the conveyance lane where the imaging position is disposed between the supply position and the mounting position of the object stopped at the stop position, in the first axis direction, and a direction toward the mounting position from the supply position becomes the direction of movement at the time of imaging.
5. The component mounting device according to claim 4, wherein a plurality of the conveyance lanes are provided, and the control section is configured to determine a supply position of a component to be mounted on the object which is conveyed by the conveyance lane in which a distance along the second axis direction from the supply device is longer, among the plurality of conveyance lanes, to be a position at which a third distance along the first axis direction from the supply position to the imaging position is shorter.
6. The component mounting device according to claim 1, wherein the movable section is configured to hold a plurality of the components, and the control section is configured to control the movable section in a case where the direction of movement at the time of imaging is determined to be the first axis direction, the movable section obtains a component at the supply position which becomes a position at which a third distance along the first axis direction from the supply position to the imaging position is longer, later, and in a case where the direction of movement at the time of imaging is determined to be the second axis direction, the movable section obtains a component at the supply position which becomes a position at which the third distance is shorter, later.
7. The component mounting device according to claim 1, wherein a plurality of the movable sections are provided, and the control section is configured to control the plurality of movable sections to arrange orders of sequences of moving the movable section from the supply position to the mounting position via the imaging position are the same and which pass through an imaging position of the same imaging device in the same direction of movement at the time of imaging, pass through the imaging position with the movable sections interlocked with one another.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(12) First Example
(13) Hereinafter, an example embodying the present disclosure will be described with reference to the drawings.
(14) The board conveyance device 13 is a so-called double conveyor type device in which a first conveyance device 21 and a second conveyance device 23 are provided side by side in the Y-axis direction. Each of the first and second conveyance devices 21 and 23 has a pair of conveyor belts (not shown) disposed along the X-axis direction. Each of the first and second conveyance devices 21 and 23 makes the pair of conveyor belts orbit, thereby conveying a circuit board supported on the conveyor belts in the X-axis direction. Further, each of the first and second conveyance devices 21 and 23 clamps and fixes the circuit board which has been conveyed to a stop position at which a component mounting work is performed, in the Z-axis direction by a stopper (not shown) provided above the circuit board and a clamper (not shown) provided below the circuit board. For example, each of the first and second conveyance devices 21 and 23 conveys the circuit board which has been carried in from an upstream device such as a solder printing machine, in the X-axis direction and clamps the circuit board at the stop position. If the mounting work is ended, the first and second conveyance devices 21 and 23 convey the circuit board in the X-axis direction and carry the circuit board out to a device of the subsequent stage.
(15) The component supply device 15 is a feeder type device and is provided at a front end portion (the lower left side of
(16) Further, the head driving mechanism 17 is an XY robot type moving device. The head driving mechanism 17 is provided with an X-axis driving mechanism 41 (refer to
(17) A nozzle holder 37 is provided below the mounting head 33. The nozzle holder 37 holds downward a plurality of mounting nozzles. Each of the mounting nozzles leads to negative pressure air and positive pressure air passages through a positive and negative pressure supply device (not shown), and sucks and holds the electronic component with negative pressure, and separates the held electronic component due to slight positive pressure being supplied thereto. The mounting head 33 has an R-axis rotational driving mechanism 45 (refer to
(18) The camera device 19 is provided between the board conveyance device 13 and the component supply device 15 in the Y-axis direction. The camera device 19 is installed on the frame section 35 so as to be able to capture an image on the upper side. An imaging position in this example is set to an upper space of the camera device 19. The camera device 19 captures an image of the electronic component suctioned to the mounting nozzle, which passes through the imaging position, from the lower side.
(19) A control section 51 shown in
(20) In the component mounting machine 10 of this example, the component mounting work is controlled by the control section 51. Further, in the component mounting machine 10, an operation device 29 (refer to
(21) In the component mounting machine 10 having the configuration described above, a mounting work of mounting the electronic component at the supply position at a mounting position of the circuit board by driving the mounting head 33 is repeatedly carried out based on the control of the control section 51. Specifically, first, the head driving mechanism 17 moves the mounting head 33 to above the supply position of the feeder 25 to which the electronic component to be mounted is supplied. The mounting head 33 sucks the electronic component at the supply position by the mounting nozzle. Next, the head driving mechanism 17 moves the mounting head 33 to the imaging position above the camera device 19. The camera device 19 captures an image of a state where the mounting nozzle is suctioning the electronic component, from the lower side. Next, the head driving mechanism 17 moves the mounting head 33 to above the circuit board positioned at a stop position by the board conveyance device 13. The control section 51 corrects a shift of a suction position of the electronic component held by the mounting nozzle, based on the imaging data of the camera device 19, before the electronic component is mounted at the mounting position of the circuit board. Then, the mounting head 33 drives the Z-axis driving mechanism 47, thereby extending the mounting nozzle downward in the Z-axis direction. If the electronic component comes into contact with the mounting position of the circuit board, the mounting head 33 eliminates the negative pressure of the mounting nozzle, thereby separating the electronic component, and mounts the electronic component on the circuit board.
(22)
(23) Next, a method of controlling the mounting head 33 at the time of the component mounting work by the control section 51 will be described. In the following description, in order to make it easier to understand the contents of the description, the mounting head 33 is assumed to have a configuration in which the mounting nozzle held by the nozzle holder 37 is 1 piece, and only the component mounting work on the circuit board which is conveyed by the first conveyance device 21 is taken into account.
(24) Further, in the following description, as shown in FIG. 3, a rightward direction in the drawing is described to be referred to as a +X-axis direction, a leftward direction is described to be referred to as a X-axis direction, an upward direction is described to be referred to as a +Y-axis direction, and a downward direction is described to be referred to as a Y-axis direction. Further, a distance along the X-axis direction from the imaging position P2 to each of the mounting positions P3 and P4 is set to be a first X-axis distance Lx (in the drawing, only the first X-axis distance Lx corresponding to the mounting position P3 is shown), and a distance along the Y-axis direction from the imaging position P2 to each of the mounting positions P3 and P4 is set to be a first Y-axis distance Ly. Further, a distance along the X-axis direction from the supply position P1 to the imaging position P2 is set to be a second X-axis distance Dx, and a distance along the Y-axis direction from the supply position P1 to the imaging position P2 is set to be a second Y-axis distance Dy.
(25) In the example shown in
(26) Specifically, areas TR1, TR2, and TR3 are set in the circuit board CB. The area TR1 is an area in which the first X-axis distance Lx becomes longer than the first Y-axis distance Ly on the +X-axis direction side of the circuit board CB. Similarly, the area TR2 is an area in which the first X-axis distance Lx becomes longer than the first Y-axis distance Ly on the X-axis direction side of the circuit board CB. Further, the area TR3 is an area which includes a central portion of the circuit board CB, and is an area in which the first X-axis distance Lx becomes shorter than the first Y-axis distance Ly. The control section 51 determines the direction of movement at the time of imaging when mounting the electronic component at each of the mounting positions P3 and P4, based on the areas TR1 to TR3.
(27) For example, the control section 51 determines the stop position of the circuit board CB in the first conveyance device 21, and XY-coordinates of the areas TR1 to TR3 according to the stop position. The control section 51 determines the respective mounting positions P3 and P4, based on the determined XY-coordinates of the areas TR1 to TR3. The mounting position P3 is a position which is within the area TR1 and in which the first X-axis distance Lx is longer than the first Y-axis distance Ly. Here, in the imaging during movement, at the imaging position P2, the position of the mounting head 33 in either of the X-axis direction or the Y-axis direction is fixed, whereby the movement of the mounting head 33 is restricted. Then, the mounting head 33 starts to move in a direction in which the movement is restricted, after it has passed through the imaging position P2. On the other hand, in the direction of movement at the time of imaging, the mounting head 33 passes without stopping before and after the imaging position P2. For this reason, taking into account only the movement of the mounting head 33 from the imaging position P2 to the mounting position P3, the +X-axis direction corresponding to the first X-axis distance Lx in which the distance is longer, out of the first X-axis distance Lx and the first Y-axis distance Ly, is set to be the direction of movement at the time of imaging, whereby it becomes possible to shorten the movement time from the imaging position P2 to the mounting position P3. For example, in the case of the mounting position P3, as in a moving route R1 shown in
(28) In the case of the moving route R1, the coordinated control means 57 (refer to
(29) Next, the mounting head 33 is decelerated as it approaches the position Q1 (refer to
(30) On the other hand, as shown in
(31) Here, in the mounting head 33, there is a case where speed performance, for example, acceleration, with respect to each of the X-axis direction and the Y-axis direction is different.
(32) For example, due to a difference of the type or the specification of the driving source (a servomotor or the like) which is mounted on each of the X-axis driving mechanism 41 and the Y-axis driving mechanism 43 of the head driving mechanism 17 (refer to
(33) As shown in
(34) As described above, the control section 51 changes the areas TR1 to TR3, based on a difference in acceleration. Then, the control section 51 can determine a more appropriate direction of movement at the time of imaging by determining the first X-axis distances Lx and the first Y-axis distances Ly of the mounting positions P3 and P4, based on the areas TR1 to TR3 after a change. The determination or the change of the direction of movement at the time of imaging can be appropriately executed. For example, the control section 51 may determine and change the direction of movement at the time of imaging, before an operation of each sequence of the component mounting work is started. Alternatively, the control section 51 may determine the direction of movement at the time of imaging of each sequence, based on a production job, before the production of the circuit board CB is started, in a case where the XY-coordinates of the mounting positions P3 and P4 of each sequence are set in control data (a production job) in which, for example, the type or the like of the circuit board CB or the electronic component which is mounted is set. Alternatively, for example, in a case where the setting value of the movement speeds Vx and Vy or the acceleration of the mounting head 33 is changed by an operator, the control section 51 may execute the determination or the change of the direction of movement at the time of imaging, each time it happens.
(35) In the description described above, a case has been described where the supply position P1 is located on the X-axis direction side with respect to the imaging position P2 and the mounting positions P3 and P4 are located on the +X-axis direction side with respect to the imaging position P2.
(36) However, with respect to the disposition opposite thereto (the supply position P1 is located on the +X-axis direction side and the mounting positions P3 and P4 are located on the X-axis direction side), the same processing is performed only by reversing the X-axis direction, and therefore, description thereof is omitted here.
(37) According to this example described above in detail, the following effects are exhibited.
(38) Effect 1
(39) The control section 51 of the component mounting machine 10 of this example controls the driving mechanisms 41 and 43 through the control means 53 and 55 and moves the mounting nozzle of the mounting head 33 from the supply position P1 to the mounting positions P3 and P4 of the circuit board CB which is an object, via the imaging position P2. Further, the control section 51 controls the driving mechanisms 41 and 43 such that the mounting head 33 moves in the direction of movement at the time of imaging that is either of the X-axis direction or the Y-axis direction when passing through the imaging position P2. Then, the control section 51 determines the direction of movement at the time of imaging, according to the first X-axis distance Lx and the first Y-axis distance Ly from the imaging position P2 to each of the mounting positions P3 and P4. In this way, with respect to the direction of movement at the time of imaging, a more appropriate direction is set according to the first X-axis distance Lx and the first Y-axis distance Ly from the imaging position P2 to each of the mounting positions P3 and P4. For this reason, according to the component mounting machine 10 of this example, by optimizing the direction of movement at the time of imaging in accordance with the mounting positions P3 and P4 for each sequence without limiting the direction of movement at the time of imaging to one direction, it becomes possible to attain shortening of a mounting time.
(40) Effect 2
(41) In the mounting head 33, the acceleration in the Y-axis direction is larger than the acceleration in the X-axis direction. Regarding this, the control section 51 changes the Y-coordinate of the boundary line L/I between the areas TR1 to TR3 set in the circuit board CB in order to determine the direction of movement at the time of imaging, based on a difference in acceleration. In this way, the control section 51 can determine the more optimized direction of movement at the time of imaging, by determining the mounting positions P3 and P4 by using the areas TR1 to TR3 in which the difference in acceleration is taken into account. Therefore, according to the component mounting machine 10 of this example, it becomes possible to more reliably attain shortening of a mounting time.
(42) Incidentally, the mounting head 33 is an example of a movable section. Each of the X-axis driving mechanism 41 and the Y-axis driving mechanism 43 is an example of a driving mechanism. The camera device 19 is an example of an imaging device. The circuit board CB is an example of an object. The X-axis direction is an example of a first axis direction. The Y-axis direction is an example of a second axis direction. The first X-axis distance Lx is an example of a first distance along the first axis direction from the imaging position to the mounting position. The first Y-axis distance Ly is an example of a second distance along the second axis direction from the imaging position to the mounting position. The electronic component is an example of a component which is mounted on the object.
(43) Second Example (Determination of Direction of Movement at the time of Imaging in Consideration of Supply Position)
(44) Next, a second example embodying the present disclosure will be described with reference to
(45) The supply position P7 is a supply position of the feeder 25 disposed at an end portion on the X-axis direction side, among the feeders 25 (refer to
(46) The mounting nozzle of the mounting head 33 moves from the supply position P7 to the mounting position P6 through a moving route R5 shown in
(47) On the other hand, the supply position P8 is located on the X-axis direction side compared to the imaging position P2, similar to the supply position P7. However, the supply position P8 is disposed at a central portion in the X-axis direction of the component supply device 15. Therefore, in the supply position P8, the distance in the X-axis direction between the supply position P8 and the imaging position P2, that is, the second X-axis distance Dx (refer to
(48) For example, the control section 51 determines and manages the direction of movement at the time of imaging, according to the number of a slot to which the feeder 25 is connected, of the common base 11 (refer to
(49) Further, the control section 51 may determine the direction of movement at the time of imaging with a combination of the control method in the first example and the control method in this example. For example, the control section 51 determines the direction of movement at the time of imaging of each sequence, based on the areas TR1 to TR3. Next, the control section 51 changes the direction of movement at the time of imaging of a sequence in which the direction of movement at the time of imaging is the +X-axis direction or the X-axis direction in spite of supplying an electronic component from a supply position which is included in the slot position SP1, to the +Y-axis direction. In this way, the mounting head 33 can attain shortening of a mounting time. Further, the control section 51 may select the moving route in which the movement time becomes the shortest, out of the moving routes determined by the respective determination methods of the first example (the determination of the direction of movement at the time of imaging, based on the first X-axis distance Lx and the first Y-axis distance Ly) and the second example (the determination of the direction of movement at the time of imaging, based on the second X-axis distance Dx), and the direction of movement at the time of imaging thereof.
(50) Further, as described above, in the direction of movement at the time of imaging, an optimal direction is different according to a supply position or a mounting position. For this reason, the control section 51 may determine a supply position (disposition of the feeder 25) according to each mounting position of the circuit board CB and optimize the direction of movement at the time of imaging. For example, the control section 51 notifies an operator so as to connect the feeder 25 which supplies an electronic component which is mounted within the area TR3, to the slot of the slot position SP1, at the time of a setup change in which a board type of the circuit board CB which is produced is changed and the replacement of the feeder 25 occurs. Similarly, the control section 51 notifies an operator so as to connect the feeder 25 which supplies an electronic component which is mounted within each of the areas TR1 and TR2, to the slot of the slot position SP2. In this way, the disposition of the feeder 25 is optimized according to the direction of movement at the time of imaging.
(51) Further, the control section 51 may carry out the optimization of the direction of movement at the time of imaging by changing the stop position of the circuit board CB, in addition to a change of the disposition of the feeder 25.
(52) Similarly, in the circuit board CB2 which is conveyed in the second conveyance device 23, the first Y-axis distance Ly is relatively long, and therefore, a possibility that it may become effective to make the direction of movement at the time of imaging the +Y-axis direction is high. Therefore, the control section 51 fits a stop position at which the second conveyance device 23 stops the circuit board CB2, to a position in the X-axis direction of the imaging position P2. Further, the control section 51 makes a supply position P12 of an electronic component to be mounted on the circuit board CB2 a supply position which is included in the slot position SP1 of a central portion in the X-axis direction in the component supply device 15. In this way, the control section 51 makes the direction of movement at the time of imaging the +Y-axis direction, whereby it becomes possible to attain shortening of a time in which the mounting head 33 moves in a moving route R8 from the supply position P12 to a mounting position P14 of the circuit board CB2.
(53) According to this example described above in detail, the following effects are exhibited.
(54) Effect 1
(55) The control section 51 makes the direction of movement at the time of imaging the +Y-axis direction in a case of supplying a component from the feeder 25 which is connected to the slot of the slot position SP1 of the central portion in the X-axis direction of the component supply device 15. Further, the control section 51 determines the direction of movement at the time of imaging to be the +X-axis direction or the -X-axis direction in a case of supplying a component from each of the feeders 25 which are connected to slots of slot positions SP2 of both end portions in the X-axis direction of the component supply device 15. In this manner, by optimizing the direction of movement at the time of imaging according to the second X-axis distance Dx, the control section 51 can appropriately carry out shortening of a mounting time.
(56) Effect 2
(57) The control section 51 makes the stop position at which the first conveyance device 21 stops the circuit board CB1 be on the +X-axis direction side with respect to the imaging position P2. Further, the control section 51 makes the supply position P11 of an electronic component to be mounted on the circuit board CB1 a position close to an end portion in the X-axis direction in the component supply device 15. The imaging position P2 is disposed between the mounting position P13 of the circuit board CB1 and the supply position Pl2 in the X-axis direction. In this way, the control section 51 changes the stop position of the circuit board CB 1 and the supply position P11, thereby optimizing the direction of movement at the time of imaging to the +X-axis direction, whereby it becomes possible to attain shortening of a mounting time.
(58) Effect 3
(59) The control section 51 shortens the distance in the X-axis direction between the stop position and the imaging position P2 by fitting the stop position at which the second conveyance device 23 stops the circuit board CB2, to the position in the X-axis direction of the imaging position P2. Further, the control section 51 makes the supply position P12 of an electronic component to be mounted on the circuit board CB2 the position of the central portion in the X-axis direction in the component supply device 15. In this way, the control section 51 makes the direction of movement at the time of imaging the +Y-axis direction, whereby it becomes possible to attain shortening of a mounting time.
(60) Third Example (Optimization of Supply Position)
(61) Next, a third example embodying the present disclosure will be described with reference to
(62) Specifically,
(63) Here, in the component mounting machine 10 of the related art, in a case where the order of mounting an electronic component on the circuit board CB1 is set in a production job, also with respect to the order of obtaining an electronic component from each at the supply positions P16 and P17, the same order as the mounting order is used. For example, it is assumed that the mounting order of mounting an electronic component obtained at the supply position P16 on the circuit board CB1, next to an electronic component obtained at the supply position P17, is set in a production job. In this case, the obtaining order is to obtain the electronic component at the supply position P17, which is mounted ahead, and then obtain the electronic component at the supply position P16, which is mounted later. However, taking into account the implementation of the imaging during movement, the obtaining order according to the mounting order is not an optimized order.
(64) Regarding this, in this example, the obtaining order of an electronic component is optimized in accordance with the direction of movement at the time of imaging.
(65) The control section 51 makes the stop position at which the first conveyance device 21 stops the circuit board CB1 be on the +X-axis direction side with respect to the imaging position P2, in order to make the direction of movement at the time of imaging the +X-axis direction, for example. Further, the control section 51 sets the obtaining order of each sequence so as to finally obtain a supply position on the side closest to the X-axis direction side, in other words, a supply position in which the second X-axis distance Dx (refer to
(66) Further, the control section 51 carries out control in a direction opposite to the above-described control, in a case where the direction of movement at the time of imaging is the +Y-axis direction. For example, in a case where a mounting work in which the direction of movement at the time of imaging is set to be the +Y-axis direction is carried out with respect to the circuit board CB2 held by the second conveyance device 23, the control section 51 sets the obtaining order of obtaining the electronic component at the supply position P16 later.
(67) According to this example described above in detail, the following effects are exhibited.
(68) Effect
(69) The control section 51 performs control of obtaining the electronic component at the supply position P17 in which the second X-axis distance Dx (refer to
(70) Fourth Example (Moving Method of Mounting Head provided with a Plurality of Mounting Nozzles)
(71) Next, a fourth example embodying the present disclosure will be described with reference to
(72) The mounting head 33 shown in
(73) The control section 51 temporarily stops the mounting head 33 at the imaging position P2 of the camera device 19. Then, the control section 51 moves the mounting head 33 in the X-axis direction and the Y-axis direction in order to alternately put each of the plurality of electronic components 75A to 75D within the imaging region of the imaging position P2. The camera device 19 carries out imaging each time the electronic components 75A to 75D suctioned to the mounting nozzles 73A to 73D move to the imaging position P2 according to the movement of the mounting head 33.
(74) Specifically, the control section 51 determines the mounting nozzles 73A to 73D, that is, the electronic components 75A to 75D, to be first captured in an image, based on the supply position P21 at which the electronic component is finally obtained. The control section 51 determines, as the electronic components 75A to 75D to be first captured in an image, for example, a component which becomes the lead with respect to a direction (a direction along a moving route R12 in the drawing) toward the imaging position P2 from the supply position P21. The moving route R12 is a moving route toward the +X-axis direction and the +Y-axis direction from the X-axis direction and the Y-axis direction. Therefore, the component which is located at the lead with respect to a direction of movement is the electronic component 75A which is located on the upper right side of the mounting head 33 when viewed in a plan view. In this manner, the control section 51 determines an electronic component to be first captured in an image, from the relationship between the direction of movement and the disposition of the mounting nozzles 73A to 73D, in each sequence. In this way, the control section 51 can advance a start timing of imaging after the mounting head 33 is moved to the camera device 19.
(75) Further, the control section 51 appropriately changes the electronic components 75A to 75D to be first captured in an image, according to a component size, the disposition of the mounting nozzles 73A to 73D, or the like. In the example described above, the control section 51 makes one mounting nozzle 73A and one electronic component 75A the setting which is first captured in an image. However, two or more mounting nozzles 73A to 73D and two or more electronic components 75A to 75D may be set together to be the setting which is first captured in an image. Further, for example, in a case where the nozzle holder 37 has the plurality of mounting nozzles 73A to 73D provided annularly, the control section 51 may make the plurality of mounting nozzles 73A to 73D and the electronic components 75A to 75D arranged in a circumferential direction be set together to be the setting which is first captured in an image.
(76) Here, the control section 51 needs to temporarily stop the mounting head 33 at the imaging position P2 in order to capture images of the plurality of electronic components 75A to 75D. For this reason, the control section 51 cannot complete imaging only by passing the mounting head 33 through the imaging position P2 once. Regarding this, the control section 51 of this example determines a direction of moving the mounting head 33 for the following final imaging after the ending of the last imaging before final imaging among a plurality of times of imaging which capture the respective images of the plurality of electronic components 75A to 75D, to be a direction toward the first mounting position from the imaging position P2 after imaging. In this way, in the imaging of the final electronic component of the electronic components 75A to 75D, the imaging during movement becomes possible, and the mounting head 33 can move toward the mounting position from the imaging position P2 by accelerating in one direction while performing imaging.
(77) The control section 51 determines a direction of movement (the X-axis direction or the Y-axis direction) after the ending of the final imaging, by, for example, the determination method based on the first X-axis distance Lx and the first Y-axis distance Ly (refer to
(78) The moving method described above is an example and is appropriately changed. For example, the control section 51 makes the imaging order the following order (the electronic component 75A.fwdarw.75C.fwdarw.75D.fwdarw.75B) in a case where the direction of movement at the time of imaging which moves after the final imaging is ended is determined to be the X-axis direction. In this case, after the imaging of the electronic component 75D, which is the last imaging before the final imaging, is ended, when the mounting head 33 is moved in the X-axis direction with the position in the Y-axis direction fixed, the image of the final electronic component 75B is captured.
(79) Further, the control section 51 can also determine the direction of movement at the time of imaging to be the +Y-axis direction. In this case, in a case where the electronic component 75A is first captured in an image, the imaging order becomes the following order (the electronic component 75A.fwdarw.75B.fwdarw.75C.fwdarw.75D). In this way, the control section 51 determines the electronic components 75A to 75D to be first captured in an image, from the relationship between the supply position P21 and the direction of movement toward the imaging position P2, and determines the imaging order according to the positions of the determined electronic components 75A to 75D and the direction of movement at the time of imaging.
(80) According to this example described above in detail, the following effects are exhibited.
(81) Effect 1
(82) The control section 51 determines a direction of moving the mounting head 33 for the following final imaging after the ending of the last imaging before final imaging among a plurality of times of imaging which capture the respective images of the plurality of electronic components 75A to 75D, to be a direction toward the first mounting position from the imaging position P2 after imaging. In this way, in the imaging of the final electronic component of the electronic components 75A to 75D, the imaging during movement becomes possible, and the mounting head 33 can move toward the mounting position from the imaging position P2 by accelerating in one direction while performing imaging. Therefore, according to the component mounting machine 10, it becomes possible to attain shortening of the movement time of the mounting head 33.
(83) Effect 2
(84) The control section 51 determines the electronic components 75A to 75D to be first captured in an image, based on the position at the supply position P21 at which the electronic component is finally obtained, and the subsequent direction of movement. In this way, the control section 51 can advance a start timing of imaging after the mounting head 33 is moved to the camera device 19. Further, the control section 51 determines the imaging order according to the positions of the determined electronic components 75A to 75D to be first captured in an image, and the direction of movement at the time of imaging, and thus further shortening of a mounting time becomes possible.
(85) Fifth Example (Control Method of Configuration having Two Mounting Heads)
(86) Next, a fifth example embodying the present disclosure will be described with reference to
(87) The mounting head 85 moves to an arbitrary position on the frame section 35 (refer to
(88) Further, the control section 51 controls the mounting heads 85 and 87 with them interlocked with one another, when the orders of sequences are the same and the mounting heads 85 and 87 pass through the imaging positions P2 of the camera devices 89 and 91, which are the same in the same direction of movement at the time of imaging. Specifically, there is a case where the camera devices 89 and 91 are different in imaging performance for various reasons. For example, it is conceivable to attain a reduction in manufacturing cost by making a configuration having a high-resolution camera device and a low-resolution camera device and selectively using the camera device which is used, as necessary. Alternatively, it is conceivable that a high-resolution camera device and a camera device having a large imaging region are provided, thereby increasing the types of electronic components with which can be dealt. In any case, in a case where the imaging performances of the camera devices 89 and 91 are different, the control section 51 can perform control of making the mounting heads 85 and 87 share and use the camera devices 89 and 91. Therefore, according to a sequence, there is also a case where the mounting head 85 uses the camera device 91 and there is also a case where the mounting head 87 uses the camera device 89. In this case, the control section 51 controls the mounting heads 85 and 87 with them interlocked with one another, in a sequence in which the camera devices 89 and 91 that the mounting heads 85 and 87 use become the same.
(89) The control section 51 moves the sliders 81 and 83 to positions close to each other in the Y-axis direction, in a case where each of the order of the sequence, the direction of movement at the time of imaging (for example, the +X-axis direction), and the imaging position P2 (the camera device 91) becomes the same, as shown in
(90) Then, the mounting heads 85 and 87 move in the +X-axis direction at the same time from the state shown in
(91) The control content by the control section 51 described above is an example and can be appropriately changed. For example, the control section 51 may carry out control of switching the order of the sequence of a production job such that the number of times that the mounting heads 85 and 87 can perform the imaging during movement with them interlocked with one another increases. Further, the control section 51 may carry out control of interlocking a plurality of mounting heads 85 and 87 that are three or more.
(92) According to this example described above in detail, the following effects are exhibited.
(93) Effect
(94) The control section 51 carries out the imaging during movement by interlocking the two mounting heads 85 and 87 in a case where each of the order of the sequence, the direction of movement at the time of imaging, and the camera devices 89 and 91 becomes the same. In this way, in a case where each of the mounting heads 85 and 87 shares and uses the camera devices 89 and 91, an imaging wait time is shortened. Therefore, according to the component mounting machine 10A, it becomes possible to attain shortening of a mounting time.
(95) The present disclosure is not limited to each example described above, and it is needless to say that various improvements and changes can be made within a scope which does not depart from the gist of the present invention. For example, in each example described above, the supply position is located on the -X-axis direction side with respect to the imaging position and the mounting position is located on the +X-axis direction side with respect to the imaging position. However, there is no limitation thereto. For example, a configuration may also be made in which the supply position is located on the +X-axis direction side and the mounting position is located on the -X-axis direction side. In this case, the direction of movement at the time of imaging is appropriately changed.
(96) Further, the camera device 19 may have a configuration in which the installation position thereof is not fixed and is movable. For example, the camera device 19 may have a configuration in which it is movable in the X-axis direction and the Y-axis direction, based on the control from the control section 51. In this case, the control section 51 may perform a determination including even the conditions for moving the camera device 19 (the imaging position P2), in the determination of the direction of movement at the time of imaging.
(97) Further, the mounting nozzles 73A to 73D are not limited to a configuration of suctioning the electronic components 75A to 75D by utilizing air pressure, and may have a configuration of holding the electronic components 75A to 75D by using an electromagnetic force, clamping, or the like. Further, in each example described above, as the component mounting device, the component mounting machines 10 and 10A for mounting an electronic component on a circuit board have been described. However, the component mounting device in this application is not limited thereto and may be applied to other component mounting devices such as a working robot for carrying out assembly work of, for example, a secondary battery (a solar cell, a fuel cell, or the like) or the like. In this case, an arm of the working robot becomes an example of the movable section in this application.
REFERENCE SIGNS LIST
(98) 10, 10A: component mounting machine, 13: board conveyance device, 15: component supply device, 19, 89, 91: camera device, 21: first conveyance device, 23: second conveyance device, 33, 85, 87: mounting head, 41: X-axis driving mechanism, 43: Y-axis driving mechanism, 51: control section, 73A to 73D, 93, 95: mounting nozzle, 75A to 75D: electronic component, CB, CB1, CB2: circuit board, Lx: first X-axis distance, Ly: first Y-axis distance, Dx: second X-axis distance, P1: supply position, P2: imaging position, P3, P4: mounting position, TR1 to TR3: area