Actuator
10519986 ยท 2019-12-31
Assignee
Inventors
Cpc classification
F15B21/065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/715
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/885
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/75
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B21/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B11/076
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B15/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F15B11/076
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B21/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B15/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An actuator, such as a pressure actuator or a vacuum actuator, has a housing and a plunger that is guided through the housing. A diaphragm is connected to the housing and to the plunger and forms a gas-tight pressure chamber with the housing. A pressure medium connector is provided on the housing and communicates with the pressure chamber to pressurize the pressure chamber. A braking element is provided on the plunger and enables a braking force can be exerted on the plunger.
Claims
1. An actuator, comprising: a housing; a plunger guided through the housing; a diaphragm connected to the housing and to the plunger so that the diaphragm together with the housing forms a gas tight pressure chamber; a pressure medium connection provided on the housing and communicating with the pressure chamber to pressurize the pressure chamber; a braking element provided on the plunger and being activatable to exert a braking force on the plunger, the braking element has a brake housing, the brake housing having a chamber in which a magnetorheological material is accommodated and through which the plunger is guided; and a coil or solenoid extending around the brake housing for generating a controllable magnetic field in a region of the brake housing and thereby generating a controllable braking force on the plunger.
2. The actuator of claim 1, further comprising a piston connected to the plunger, the piston being accommodated in the brake housing and being movable by the magnetorheological material when the plunger is shifted.
3. The actuator of claim 2, wherein the piston comprises a flange protruding from the plunger.
4. The actuator of claim 2 further comprising a gap between the piston and the brake housing for accommodating a passage of magnetorheological material.
5. The actuator of claim 2, further comprising at least one recess on the piston for accommodating a passage of magnetorheological material.
6. The actuator of claim 1, wherein the brake housing is arranged on the housing.
7. The actuator of in claim 6, wherein the brake housing is arranged adjacent to the housing, and the housing and the brake housing are arranged next to each other in a longitudinal direction of the plunger.
8. The actuator of claim 1, further comprising a control unit that activates the magnetic field on the basis of the coil or the solenoid to exert a braking force on the plunger.
9. The actuator of claim 1, further comprising a spring arranged in the housing, one side of the spring being supported on the plunger and another side of the spring being supported on the housing, and therefore the plunger is shiftable in at least one direction counter to a resetting force of the spring.
10. An actuator, comprising: a housing; a plunger guided through the housing; a diaphragm connected to the housing and to the plunger so that the diaphragm together with the housing forms a gas tight pressure chamber; a pressure medium connection provided on the housing and communicating with the pressure chamber to pressurize the pressure chamber; and a braking element provided on the plunger and being activatable to exert a braking force on the plunger, the braking element has a brake housing through which the plunger is guided, wherein the brake housing is at least partially accommodated in the housing.
11. The actuator of claim 10, wherein the braking element is a magnetorheological braking element that, by activation of a magnetic field, generates a controllable braking force on the plunger.
12. The actuator of claim 11, wherein the braking element has a brake housing through which the plunger is guided, the brake housing having a chamber in which a magnetorheological material is accommodated and through which the plunger is guided; and a means is arranged for generating a magnetic field in a region of the brake housing for a controllable generation of a magnetic field.
13. The actuator of claim 10, further comprising a spring arranged in the housing, one side of the spring being supported on the plunger and another side of the spring being supported on the housing, and therefore the plunger is shiftable in at least one direction counter to a resetting force of the spring.
14. The actuator of claim 10, wherein the brake housing has a chamber in which a magnetorheological material is accommodated and through which the plunger is guided; and a means is arranged for generating a magnetic field in a region of the brake housing for a controllable generation of a magnetic field.
15. The actuator of claim 14, further comprising a control unit that activates the magnetic field on the basis of the coil or the solenoid to exert a braking force on the plunger.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
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(21) The actuator 1 has a housing 2 in which a plunger 3 is guided in a shiftable manner and from which the plunger 3 protrudes. The housing 2 advantageously is designed at least in two parts, wherein the at least two elements 4, 5 of the housing 2 are connected to one another to form a substantially closed cell. The at least two elements 4, 5 can be connected in a sealing manner to one another, for example by welding or adhesive bonding or the like.
(22) The plunger 3 is an elongate rod. A first end 6 of the plunger 3 is arranged in the housing 2 while the second end 7 of the plunger 3 is guided out of the housing 2. A movable element can be coupled to the second end 7 of the plunger 3 and can be actuated by means of the actuator 1. For this purpose, at the second end 7 of the plunger 3, the actuator 1 has an eye 8, by means of which the plunger 3 can be coupled to an element to be actuated.
(23) A diaphragm 9 is arranged in the housing 2 and is connected to the housing 2 and to the plunger 3. The diaphragm 9 together with the housing 2 forms a gas-tight pressure chamber 10 in the housing 2. A pressure medium connection 11 is provided on the housing 2 for pressurizing the pressure chamber 10 or applying a vacuum thereto. The pressure medium connection 11 communicates with the pressure chamber 10, and therefore the pressure chamber 10 can be acted upon with pressure or a vacuum via an external pressure medium supply or vacuum supply.
(24) A spring 12 is arranged in the housing 2 and is supported on one side on the housing 2 itself and on the other side on the plunger 3. The spring 12 can be supported directly on the plunger 3, or can only be supported indirectly on the plunger 3, for example via an intermediate part. The plunger can thus have a plate or the like against which the spring 12 can be placed. Depending on the design and pretensioning of the spring 12, the plunger 3 can be shifted counter to the resetting force of the spring 12. It is advantageous here for the spring 12 to be designed in such a manner that the plunger 3 is moved into a defined position on the basis of pressure or a vacuum without an external action of force. The defined position can be, for example, one of the two end positions between which the plunger 3 is movable in particular in its longitudinal direction. The spring 12 advantageously is a compression spring.
(25) A sensor 13 is provided on the housing 2 to detect the position of the plunger 3. The sensor 13 can be a magnetically operating sensor, such as a Hall sensor. Alternatively, the sensor can be a sensor operating in some other way in order to detect the position of the plunger 3.
(26) Furthermore, a braking element 14 is provided to exert a braking effect on the plunger 3. The braking effect is generated by the generation of a braking force on the plunger, and therefore the braking element 14 exerts a braking force on the plunger 3.
(27) The braking element 14 is a magnetorheological braking element and has a brake housing 15 through which the plunger 3 is passed. For this purpose, the brake housing 15 has two openings 16, 17 that lie opposite each other and through which the plunger 3 is guided. The brake housing 15 advantageously is designed in two parts with two partial housings 18, 19 connected to each other. One partial housing 18 can be a cup and the other partial housing 19 can be a cover or stopper. Seals 20 are arranged on each of the two openings 16, 17 guide the plunger 3 through the openings 16, 17 in a sealed manner.
(28) Within the brake housing 15, the plunger 3 has a piston-like element 21 in the form of a flange. The flange of the piston-like element 21 protrudes radially from the plunger and is guided by the magnetorheological material 22 that is accommodated in the brake housing 15. Arranged around the brake housing 15 is a solenoid 23 or a coil, by means of which a magnetic field can be generated in the region of the magnetorheological material 22.
(29) If the plunger 3 is moved in the axial direction, which is also its longitudinal direction, the flange or the piston-like element 21 moves through the magnetorheological material 22. If a magnetic field is not applied, the plunger 3 can thus be shifted without great friction and therefore without a great resistance because the magnetorheological material 22 can flow past the piston-like element 21.
(30) If a magnetic field is applied, the elements of the magnetorheological material link together and the magnetorheological material becomes stiff or viscous. The movement of the plunger 3 and of the piston-like element 21 is thereby inhibited or braked or even held in place by the magnetorheological material 22, depending on the magnetic field that is applied.
(31) The magnetorheological material 22 can be a magnetorheological powder, i.e. a dry material, or it can alternatively also be a magnetorheological fluid such as an oil or some other fluid in which magnetic or magnetizable elements are embedded.
(32) Both types of magnetorheological material 22 have the property that the material 22 is free-flowing in the non-magnetized state and has a low viscosity, whereas it has a higher viscosity in a magnetized state, when a magnetic field is applied. This is caused, for example, by the fact that the elements of the magnetorheological material crosslink and thus increase the viscosity.
(33) In the exemplary embodiment of
(34) The magnetic field can be controlled by a control unit (not illustrated) in such a manner that the plunger 3 is substantially uninfluenced in its movement, that the plunger is braked in its movement, and/or that the plunger is held in selected positions.
(35) At least one recess is provided on the piston-like element 21 to accommodate a flow of the magnetorheological material 22 so that the piston-like element 21 can slide readily through the magnetorheological material 22. Alternatively or in addition, a gap can be provided radially on the outside between the piston-like element 21 and the wall of the brake housing 15, through which gap magnetorheological material 22 can likewise flow when the plunger 3 is moved.
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(37) In
(38) In
(39) In
(40) The transition between the respective positions between the two end positions shown can be undertaken in a fluid manner. In both end positions and also in each intermediate position, the brake element 14 can be activated and the position held as a result, and therefore the pressure or vacuum can then also be switched off.
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(44) The plunger 103 can be shifted in its longitudinal direction according to the arrow 130, and therefore the piston-like element 121 arranged on the plunger 103 can be guided through the brake housing 115 in this direction. It can be seen in
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(46) The plunger 203 is an elongate rod with a first end 206 of the plunger 203 arranged in the housing 202 and a second end 207 of the plunger 203 is guided out of the housing 202. A movable element that can be actuated by the actuator 201 can be coupled to the second end 207 of the plunger 203. For this purpose, the actuator 201 has a receptacle 208 at the second end 207 of the plunger 203.
(47) A diaphragm 209 is arranged in the housing 202. The diaphragm is connected to the housing 202 and to the plunger 203, for example via a plate. The diaphragm 209 together with the housing 202 forms a gas-tight pressure chamber 210 in the housing 202. A pressure medium connection 211 is provided on the housing 202 for pressurizing the pressure chamber 210 or applying a vacuum thereto. The pressure medium connection 211 communicates with the pressure chamber 210, and therefore the pressure chamber 210 can be pressurized or a vacuum can be applied thereto via an external pressure medium supply or vacuum supply.
(48) A spring can furthermore be arranged in the housing 202, but this is not shown. The spring can be designed and arranged in a similar manner to the spring of the previous figures. A sensor that detects the position of the plunger 203 can furthermore also be provided on the housing 202.
(49) Furthermore, a braking element 214 that exerts a braking action on the plunger 203 is provided. The braking action is generated by the generation of a braking force on the plunger 203, and therefore the braking element 214 exerts a braking force on the plunger 203. The braking element 214 is a magnetorheological braking element and has a brake housing 215 through which the plunger 203 is passed. For this purpose, the brake housing 215 has two openings 216, 217 which lie opposite each other and through which the plunger 203 is guided. The brake housing 215 advantageously is designed in two parts, wherein the two partial housings 218, 219 are connected to each other. One partial housing 219 can be a cup and the other partial housing 218 can be a cover or stopper. Seals 220 are arranged on each of the two openings 216, 217 so that the plunger 203 is guided in a sealed manner through the openings 216, 217.
(50) It can be seen that the brake housing part 219 is formed integrally with the housing 202, for example by injection molding.
(51) Within the brake housing 215, the plunger 203 has a flange-shaped piston-like element 221. The flange of the piston-like element 221 protrudes radially from the plunger 203 and is guided through the magnetorheological material 222 accommodated in the brake housing 215. A solenoid 223 or a coil is arranged around the brake housing 215 so that a magnetic field can be generated in the region of the magnetorheological material 222. If the plunger 203 is moved in the axial direction, which is also its longitudinal direction, the flange or the piston-like element 221 moves through the magnetorheological material 222. If a magnetic field is not applied, the plunger 203 can be shifted without great friction, and therefore without great resistance, because the magnetorheological material 222 can flow past the piston-like element 221. If, by contrast, a magnetic field is applied, the elements of the magnetorheological material 222 crosslink and the magnetorheological material 222 becomes stiff or viscous. The viscosity increases. As a result, the movement of the plunger 203 and of the piston-like element 221 is inhibited or braked or else held by the magnetorheological material 222, depending on the magnetic field applied.
(52) As in all of the embodiments of the actuator, the magnetorheological material 222 can be a magnetorheological powder, i.e. a dry material, or it can alternatively also be a magnetorheological fluid that can be constructed, for example, on the basis of an oil or some other fluid in which magnetic or magnetizable elements are embedded. The two types of magnetorheological material 222 have the property that the material 222 is free-flowing in the non-magnetized state and has a low viscosity, while the material has a higher viscosity in a magnetized state, when a magnetic field is applied. This can be brought about, for example, by the elements of the magnetorheological material 222 crosslinking and thus increasing the viscosity.
(53) Also in the exemplary embodiment of
(54) So that the piston-like element 221 can readily slide through the magnetorheological material 222, at least one recess advantageously is provided on the piston-like element 221, through which recess or recesses the magnetorheological material 222 can flow. Alternatively or additionally, a gap can be provided radially on the outside between the piston-like element 221 and the wall of the brake housing 215, and the magnetorheological material 222 can likewise flow through the gap if the plunger 203 is moved. This is explained in more detail below.
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(62) The plunger 503 is an elongate rod with a first end 506 of the plunger 503 arranged in the housing 502 or in the brake housing 515 of the braking element 514 and a second end 507 of the plunger 503 is guided out of the housing 502. A movable element can be coupled to the second end 507 of the plunger 503 and can be actuated by means of the actuator 501. For this purpose, the actuator 501 has a receptacle 508 at the end 507 of the plunger 503.
(63) A diaphragm 509 is arranged in the housing 502 is connected to the housing 502 and to the plunger 503, for example via a plate. The diaphragm 509 together with the housing 502 forms a gas-tight pressure chamber 510 in the housing 502. A pressure medium connection 511 is provided on the housing 502 for the pressurization of the pressure chamber 510 or for applying a vacuum thereto. The pressure medium connection 511 communicates with the pressure chamber 510, and therefore the pressure chamber 510 can be pressurized or can have a vacuum applied thereto via an external pressure medium supply or vacuum supply.
(64) A spring can be arranged in the housing 502, but is not shown. The spring can be designed and arranged in a similar manner to the spring of the previous figures. Furthermore, a sensor that detects the position of the plunger 503 can also be arranged on the housing 502. This sensor is not shown in
(65) The actuator 501 has a braking element 514 that exerts a braking action on the plunger 503. The braking action is generated on the plunger 503 by the generation of a braking force, and therefore the braking element 514 exerts a braking force on the plunger 503. The braking element 514 is a magnetorheological braking element and has a brake housing 515 through which the plunger 503 is passed. An end region 506 of the plunger 503 projects into the brake housing 515 and also is passed through the brake housing 515. For this purpose, the brake housing 515 has two openings 516, 517 that lie opposite each other and through which the plunger 503 is guided. The brake housing 515 advantageously is designed in two parts with two partial housings 518, 519 that are connected to each other. One partial housing 519 can be a cup and the other partial housing 518 can be a cover or stopper. Seals 520 are arranged on each of the two openings 516, 517 and guide the plunger 503 in a sealed manner through the openings 516, 517. It can be seen that the brake housing part 518 is formed integrally with the housing 502, for example by injection molding.
(66) Within the brake housing 515, the plunger 503 has two flange-shaped piston-like elements 521. Each respective piston-like element 521 is a flange that protrudes radially from the plunger and is guided through the magnetorheological material 522 in the brake housing 515. The configuration of the braking element 514 approximately corresponds to the configuration according to
(67) As in all of the embodiments of the actuator, the magnetorheological material 522 can be a magnetorheological powder, i.e. a dry material, or it can alternatively also be a magnetorheological fluid that can be constructed, for example, on the basis of an oil or some other fluid in which magnetic or magnetizable elements are embedded. Both types of magnetorheological material 522 have the property that said material is free-flowing in the non-magnetized state and has a low viscosity while it has a higher viscosity in a magnetized state, when a magnetic field is applied.
(68) Also in the exemplary embodiment of
(69)
(70) The housing 602 advantageously is designed in at least two parts, wherein the at least two elements 604, 605 of the housing 602 are connected to each other in a sealed manner to form a substantially closed cell. The at least two elements 604, 605 can be connected here to one another in a sealing manner, for example by welding or adhesive bonding or the like. A seal can also be arranged in between.
(71) The plunger 603 is an elongate rod with a first end 606 of the plunger 603 arranged in the housing 602 or in the brake housing 615 of the braking element 614 and with the second end 607 of the plunger 603 guided out of the housing 602. A movable element can be coupled to the second end 607 of the plunger 603 and can be actuated by the actuator 601. For this purpose, the actuator 601 has a receptacle 608 at the end 607 of the plunger 603.
(72) A diaphragm 609 is arranged in the housing 602 and is connected to the housing 602 and to the plunger 603, for example via a plate. The diaphragm 609 together with the housing 602 forms a gas-tight pressure space 610 in the housing 602. The diaphragm 609 can be clamped radially on the outside between the two elements 604, 605 of the housing 602. A pressure medium connection 611 can be provided on the housing 602 for the pressurization of the pressure chamber 610 or application of a vacuum thereto. The pressure medium connection 611 communicates with the pressure chamber 610, and therefore the pressure chamber 610 can be pressurized or have a vacuum applied thereto via an external pressure medium supply or vacuum supply.
(73) Furthermore, a spring can be arranged in the housing 602, but is not shown. The spring can be designed and arranged in a similar manner to the spring of the previous figures. A sensor that detects the position of the plunger 603 also can be provided on the housing 602. This sensor is not shown in
(74) The actuator 601 has a braking element 614 that exerts a braking action on the plunger 603. The braking action is generated on the plunger 603 by the generation of a braking force, and therefore the braking element 614 exerts a braking force on the plunger 603. The braking element 614 is a magnetorheological braking element with a brake housing 615 through which the plunger 603 is guided. An end region 606 of the plunger 603 projects into the brake housing 615 or else through the brake housing 615. For this purpose, the brake housing 615 has two openings 616, 617 that lie opposite each other and through which the plunger 603 is guided. The brake housing 615 advantageously has two partial housings 618, 619 that are connected to each other. One partial housing 618 can be a cup and the other partial housing 619 can be a cover or stopper. Seals 620 are arranged on each of the two openings 616, 617, so that the plunger 603 is guided in a sealed manner through the openings 616, 617. It can be seen that the brake housing part 618 is formed integrally with the housing 602, for example by injection molding. The brake housing part 618 projects virtually completely here into the housing part 605.
(75) Within the brake housing 615, the plunger 603 has a flange-shaped piston-like element 621 that projects radially from the plunger 603 and is guided through the magnetorheological material 622 in the brake housing 615. The configuration of the braking element 614 approximately corresponds to the configuration according to
(76) As in all of the embodiments of the actuator, the magnetorheological material 622 can be a magnetorheological powder, i.e. a dry material, or it can be a magnetorheological fluid that is constructed, for example, on the basis of an oil or some other fluid in which magnetic or magnetizable elements are embedded. Both types of magnetorheological material 622 have the property that the material is free-flowing in the non-magnetized state and has a low viscosity whereas it has a higher viscosity in a magnetized state, when a magnetic field is applied.
(77) Also in the exemplary embodiment of