INDUCTOR AND ELECTRONIC DEVICE
20230014195 ยท 2023-01-19
Inventors
Cpc classification
H01F27/22
ELECTRICITY
International classification
Abstract
An inductor (100) is provided, and includes an inductor winding (10), a housing (20), and a thermally conductive packaging material (30). The inductor winding is disposed in the housing. The thermally conductive packaging material is potted in the housing to fill a gap between the inductor winding and the housing. The thermally conductive packaging material includes a first packaging layer (31) and a second packaging layer (32), and a coefficient of thermal conductivity of the first packaging layer is greater than a coefficient of thermal conductivity of the second packaging layer. The housing includes a heat dissipation wall (21) and a packaging wall (22), and the first packaging layer is closer to the heat dissipation wall than the second packaging layer. Heat generated by the inductor can be dissipated after being transmitted to each surface of the housing through the thermally conductive packaging material.
Claims
1. An inductor comprising: an inductor winding; a housing; and a thermally conductive packaging material, wherein the inductor winding is disposed in the housing, the thermally conductive packaging material is potted in the housing to fill a gap between the inductor winding and the housing, the thermally conductive packaging material comprises a first packaging layer and a second packaging layer, and a coefficient of thermal conductivity of the first packaging layer is greater than a coefficient of thermal conductivity of the second packaging layer, and the housing comprises a heat dissipation wall and a packaging wall, and the first packaging layer is closer to the heat dissipation wall than the second packaging layer.
2. The inductor according to claim 1, wherein the inductor winding comprises a magnetic core and an inductor coil wound around the magnetic core, and a gap between the inductor coil and the heat dissipation wall is filled with at least a part of the first packaging layer.
3. The inductor according to claim 1, wherein the inductor winding comprises a magnetic core and an inductor coil, the magnetic core comprises a winding region, the inductor coil is wound around the winding region of the magnetic core, the first packaging layer includes a first packaging region and a second packaging region, the first packaging region is located between the inductor coil and the heat dissipation wall, the second packaging region is located between the winding region and the heat dissipation wall, and a coefficient of thermal conductivity of the first packaging region is greater than a coefficient of thermal conductivity of the second packaging region.
4. The inductor according to claim 3, wherein the first packaging region comprises a first packaging sub-region and a second packaging sub-region, the inductor coil comprises a first part and a second part, the first part is closer to the winding region than the second part, the first packaging sub-region is located between the first part and the heat dissipation wall, the second packaging sub-region is located between the second part and the heat dissipation wall, and a coefficient of thermal conductivity of the first packaging sub-region is greater than a coefficient of thermal conductivity of the second packaging sub-region.
5. The inductor according to claim 1, wherein at least one of the following is present: a heat dissipation structure is disposed on the heat dissipation wall, and the heat dissipation structure is configured to dissipate heat; or a heat dissipation coefficient of the heat dissipation wall is greater than a heat dissipation coefficient of the packaging wall.
6. The inductor according to claim 5, wherein the heat dissipation structure comprises a plurality of heat dissipation fins disposed at intervals, the heat dissipation wall comprises an inner surface facing the inside of the housing and an outer surface facing away from the inside of the housing, and the heat dissipation fins protrude from at least one of the inner surface or the outer surface.
7. The inductor according to claim 5, wherein the heat dissipation structure comprises an air cooling pipe, and the air cooling pipe is disposed on the heat dissipation wall, and is located on a side of the heat dissipation wall that is far away from the inside of the housing.
8. The inductor according to claim 7, wherein the air cooling pipe includes an air intake vent and an air exhaust vent that are disposed opposite to each other, and a fan is disposed at the air intake vent.
9. The inductor according to claim 1, wherein the heat dissipation material comprises one or more of thermally conductive silica gel, thermally conductive silicone grease, thermally conductive quartz sand, or a mixed thermally conductive material.
10. The inductor according to claim 3, wherein the inductor coil comprises a wound copper wire.
11. An inductor, comprising: a housing comprising a heat dissipation wall and a packaging wall; an inductor winding disposed in the housing; a thermally conductive packaging material potted in the housing to fill a gap between the inductor winding and the housing; wherein the thermally conductive packaging material comprises a first packaging layer and a second packaging layer, and a coefficient of thermal conductivity of the first packaging layer is greater than a coefficient of thermal conductivity of the second packaging layer, and the first packaging layer is closer to the heat dissipation wall than the second packaging layer.
12. The inductor according to claim 11, wherein the inductor winding comprises a magnetic core and an inductor coil wound around the magnetic core, and a gap between the inductor coil and the heat dissipation wall is filled with at least a part of the first packaging layer.
13. The inductor according to claim 11, wherein the inductor winding comprises a magnetic core and an inductor coil, the magnetic core comprises a winding region, the inductor coil is wound around the winding region of the magnetic core, the first packaging layer includes a first packaging region and a second packaging region, the first packaging region is located between the inductor coil and the heat dissipation wall, the second packaging region is located between the winding region and the heat dissipation wall, and a coefficient of thermal conductivity of the first packaging region is greater than a coefficient of thermal conductivity of the second packaging region.
14. The inductor according to claim 13, wherein the first packaging region comprises a first packaging sub-region and a second packaging sub-region, the inductor coil comprises a first part and a second part, the first part is closer to the winding region than the second part, the first packaging sub-region is located between the first part and the heat dissipation wall, the second packaging sub-region is located between the second part and the heat dissipation wall, and a coefficient of thermal conductivity of the first packaging sub-region is greater than a coefficient of thermal conductivity of the second packaging sub-region.
15. The inductor according to claim 11, wherein at least one of the following applies: a heat dissipation structure is disposed on the heat dissipation wall, and the heat dissipation structure is configured to dissipate heat; or a heat dissipation coefficient of the heat dissipation wall is greater than a heat dissipation coefficient of the packaging wall.
16. The inductor according to claim 15, wherein the heat dissipation structure comprises a plurality of heat dissipation fins disposed at intervals, the heat dissipation wall comprises an inner surface facing the inside of the housing and an outer surface facing away from the inside of the housing, and the heat dissipation fins protrude from at least one of the inner surface or the outer surface.
17. The inductor according to claim 15, wherein the heat dissipation structure comprises an air cooling pipe, and the air cooling pipe is disposed on the heat dissipation wall, and is located on a side of the heat dissipation wall that is far away from the inside of the housing.
18. The inductor according to claim 17, wherein the air cooling pipe includes an air intake vent and an air exhaust vent that are disposed opposite to each other, and a fan is disposed at the air intake vent.
19. The inductor according to claim 11, wherein the heat dissipation material comprises one or more of thermally conductive silica gel, thermally conductive silicone grease, thermally conductive quartz sand, or a mixed thermally conductive material.
20. The inductor according to claim 13, wherein the inductor coil comprises a wound copper wire.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0019]
[0020]
[0021]
[0022]
[0023]
[0024]
[0025]
DESCRIPTION OF EMBODIMENTS
[0026] The implementations of this application are described below in detail with reference to the accompanying drawings in the implementations of this application.
[0027] This application provides an inductor. As a component commonly used in a circuit, the inductor can be used in devices such as an inverter and a transformer, and is configured to: convert electric energy into magnetic energy, store the magnetic energy, release the magnetic energy in an appropriate case, and convert the magnetic energy into electric energy, in other words, implement a function of electromagnetic conversion, implement a function of allowing a direct current to pass through and blocking an alternating current, or implement a function of avoiding an abrupt change in a current flowing through the inductor.
[0028]
[0029] In this implementation, the thermally conductive packaging material 30 is potted in the housing 20 under a vacuum condition, or the thermally conductive packaging material 30 is potted in the housing 20 and then vacuum pumping is performed in the housing 20. In this way, air bubbles that may be generated when the thermally conductive packaging material 30 is potted in the housing 20 can be reduced or eliminated, to prevent the air bubbles from affecting heat-conducting effect of the thermally conductive packaging material 30.
[0030]
[0031] A cross section of the metal wire wound to form the inductor coil 12 may be in various shapes, for example, may be a thin round metal wire or a flat metal wire.
[0032] Referring to
[0033] The housing 20 includes a heat dissipation wall 21 and a packaging wall 22. The heat dissipation wall 21 and the packaging wall 22 form an accommodation cavity. Both the inductor winding 10 and the thermally conductive packaging material 30 are accommodated in the accommodation cavity of the housing 20. Specifically, in this implementation, the housing 20 is a cubic housing, and includes one heat dissipation wall 21 and five packaging walls 22. The heat dissipation wall 21 forms a bottom support of the inductor 100, and the heat dissipation wall 21 and the packaging walls 22 are connected to form a cubic housing. It may be understood that in another implementation of this application, there may be a plurality of heat dissipation walls 21, in other words, there may be two or more heat dissipation walls 21. Alternatively, in an implementation, the housing 20 may be a housing in various other shapes such as a cylindrical shape and a prismatic shape.
[0034] The heat dissipation wall 21 has better heat dissipation effect than the packaging wall 22, and a larger amount of heat is dissipated through the heat dissipation wall 21 than through the packaging wall 22. In an implementation, most of heat dissipated by the inductor 100 is dissipated through the heat dissipation wall 21. In this implementation of this application, a heat dissipation structure is disposed on the heat dissipation wall 21, so that heat on the heat dissipation wall 21 can be dissipated as quickly as possible, and a larger amount of heat can be dissipated through the heat dissipation wall 21 than through the packaging wall 22. In this implementation, the heat dissipation structure is a plurality of heat dissipation fins 23 that are disposed at intervals and that are protruded on the heat dissipation wall 21. The heat dissipation fins 23 are disposed on the heat dissipation wall 21, so that a contact area for heat exchange between the heat dissipation wall 21 and the outside can be increased, to improve heat dissipation efficiency. Specifically, the heat dissipation wall 21 includes an inner surface 211 facing the inside of the housing 20 and an outer surface 212 facing away from the inside of the housing 20. The heat dissipation fins 23 are protruded on the inner surface 211 and/or the outer surface 212, in other words, the heat dissipation fins 23 may be protruded on the inner surface 211 or the outer surface 212, or the heat dissipation fins 23 are protruded on both the inner surface 211 and the outer surface 212. In this implementation, the heat dissipation fins 23 are protruded on the outer surface 212, so that a contact area for heat exchange between the heat dissipation wall 21 and the outside can be increased, to improve heat dissipation efficiency of the housing 20, so as to improve heat dissipation efficiency of the inductor 100.
[0035] It may be understood that in an implementation, either or each of the inner surface 211 and the outer surface 212 of the heat dissipation wall 21 may be an uneven surface, for example, a sawtooth surface or a wavy surface. The inner surface 211 of the heat dissipation wall 21 is an uneven surface, so that the contact area between the heat dissipation wall 21 and the thermally conductive packaging material 30 can be increased, and the heat transmitted in the thermally conductive packaging material 30 is quickly transmitted to the heat dissipation wall 21. The outer surface 212 of the heat dissipation wall 21 is an uneven surface, so that the contact area for heat exchange between the heat dissipation wall 21 and the outside can be increased, to ensure that heat transmitted to the heat dissipation wall 21 is quickly dissipated.
[0036] In another implementation of this application, the heat dissipation wall 21 of the housing 20 may be made of a material whose heat dissipation coefficient is greater than that of the packaging wall 22, so that the heat dissipation wall 21 has better heat dissipation effect than the packaging wall 22, and a larger amount of heat is dissipated through the heat dissipation wall 21 than through the packaging wall 22.
[0037]
[0038] Referring to
[0039] In an implementation, a gap between the inductor coil 12 and the heat dissipation wall 21 is filled with at least a part of the first packaging layer 31. The gap between the inductor coil 12 and the heat dissipation wall 21 refers to space between a surface that is of the inductor coil 12 and that is closest to the heat dissipation wall 21 and the heat dissipation wall 21. A part that generates heat and that is of the inductor 100 is mainly the inductor coil 12 of the inductor winding 10. Therefore, the first packaging layer 31 is disposed between the inductor coil 12 and the heat dissipation wall 21, so that the heat generated by the inductor winding 10 can be directly transmitted to the heat dissipation wall 21 through the first packaging layer 31. The first packaging layer 31 has relatively high heat dissipation efficiency, and therefore the heat generated by the inductor winding 10 can be efficiently transmitted to the housing 20, to ensure that the inductor 100 can have relatively high heat dissipation efficiency.
[0040] In the inductor 100 in an implementation, the coil 12 of the inductor winding 10 is a structure that mainly generates heat, and the magnetic core 11 generates less heat. Therefore, a thermally conductive packaging material at a corresponding position of the coil 11 may have a larger coefficient of thermal conductivity than a thermally conductive packaging material at a corresponding position of the magnetic core 12, so that the manufacturing costs of the inductor 100 and the weight of the inductor 100 are further reduced when the heat generated by the inductor winding 10 is dissipated as quickly as possible. For example,
[0041] It may be understood that in the inductor 100 in another implementation of this application, the magnetic core 11 of the inductor winding 10 generates more heat than the coil 11. In this implementation, the coefficient of thermal conductivity of the thermally conductive packaging material at the corresponding position of the coil 11 is less than the coefficient of thermal conductivity of the thermally conductive packaging material at the corresponding position of the magnetic core 12, so that the manufacturing costs of the inductor 100 and the weight of the inductor 100 can be further reduced when the heat generated by the inductor winding 10 is dissipated as quickly as possible.
[0042]
[0043] In this application, thermally conductive packaging materials 30 with different coefficients of thermal conductivity are potted at different positions in the housing 20, so that the heat generated by the inductor winding 10 in the housing 20 can be quickly transmitted to the housing 20, to ensure that when the inductor 100 can efficiently dissipate heat, the costs and the weight of the thermally conductive packaging material 30 are reduced, and the manufacturing costs and the weight of the inductor 100 are reduced.
[0044] This application further provides an electronic device. The electronic device includes an inductor 100. Specifically, the electronic device may be an electronic device such as an inverter or a transformer. The inductor has good heat dissipation effect, and therefore use of the electronic device including the inductor is not affected due to a heat dissipation problem of the inductor. In addition, the inductor in this application has relatively low manufacturing costs and a relatively light weight, and therefore the electronic device including the inductor has relatively low manufacturing costs and a lighter weight.
[0045] It should be noted that the foregoing descriptions are merely specific implementations of this application, but the protection scope of this application is not limited thereto. Any variation or replacement readily figured out by a person skilled in the art within the technical scope disclosed in this application shall fall within the protection scope of this application. If no conflict occurs, the implementations of this application and the features in the implementations may be combined with each other. Therefore, the protection scope of this application shall be subject to the protection scope of the claims.