Packing buffering device
10518954 ยท 2019-12-31
Inventors
Cpc classification
B65D81/054
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A packing buffering device adapted to surrounding a plate device includes a first hollow connecting rod having a first body, a first connecting portion, and a first fixing portion and a second hollow connecting rod having a second body, a second connecting portion, and a second fixing portion. The first connecting portion and the first fixing portion are respectively extended and bent from two opposite ends of the first body and in contact with the frame of the plate device. The second connecting portion and the second fixing portion are respectively extended and bent from two opposite ends of the second body and in contact with the frame of the plate device. The first body and the second body are above the plate device and not in contact with the plate device. The distance between the fixing portions is less than the distance between the connection portions.
Claims
1. A packing buffering device adapted to supporting a plate device, wherein the plate device comprises a plate body and a frame, the frame surrounds a periphery of the plate body and a height of the frame is greater than a height of the plate body, wherein the packing buffering device comprises: a first hollow connecting rod, comprising a first body, a first connecting portion, and a first fixing portion, wherein the first connecting portion is extended and bent from one of two ends of the first body, and the first connecting portion is in contact with the frame, the first fixing portion is extended and bent from the other end of the first body opposite to the first connecting portion, and the first fixing portion is in contact with the frame, the first body is above the plate body and not in contact with the plate body; and a second hollow connecting rod, comprising a second body, a second connecting portion, and a second fixing portion, wherein the second connecting portion is extended and bent from one of two ends of the second body, and the second connecting portion is in contact with the frame, the second fixing portion is extended and bent from the other end of the second body opposite to the second connecting portion, and the second fixing portion is in contact with the frame, the second body is above the plate body and not in contact with the plate body, wherein the first fixing portion and the second fixing portion are at one of two opposite edges of the plate device, the first connecting portion and the second connecting portion are at the other edge of the plate device opposite to the first fixing portion and the second fixing portion, and a distance between the first fixing portion and the second fixing portion is less than a distance between the first connecting portion and the second connecting portion.
2. The packing buffering device according to claim 1, wherein the frame comprises a first side wall, a second side wall, a third side wall, and a fourth side wall, wherein the first side wall and the second side wall are respectively connected to the third side wall and the fourth side wall, the first side wall is opposite to the second side wall, and the first fixing portion and the second fixing portion are in contact with the second side wall.
3. The packing buffering device according to claim 2, wherein the first connecting portion and the second connecting portion are in contact with the first side wall.
4. The packing buffering device according to claim 2, further comprising: a third hollow connecting rod, comprising a third body, a third connecting portion, and a third fixing portion, wherein the third connecting portion is extended and bent from one of two ends of the third body, and the third connecting portion is in contact with the first side wall of the frame, the third fixing portion is extended and bent from the other end of the third body opposite to the third connecting portion, and the third fixing portion is in contact with the second side wall of the frame, the third body is above the plate body and not in contact with the plate body; and a fourth hollow connecting rod, comprising a fourth body, a fourth connecting portion, and a fourth fixing portion, wherein the fourth connecting portion is extended and bent from one of two ends of the fourth body, and the fourth connecting portion is in contact with the first side wall of the frame, the fourth fixing portion is extended and bent from the other end of the fourth body opposite to the fourth connecting portion, and the fourth fixing portion is in contact with the second side wall of the frame, the fourth body is above the plate body and not in contact with the plate body; wherein the third body, the fourth body, the first body, and the second body are at a same side of the plate device, the third body and the fourth body are between the first body and the second body, and a distance between the third fixing portion and the fourth fixing portion is greater than a distance between the third connecting portion and the fourth connecting portion.
5. The packing buffering device according to claim 4, wherein the first connecting rod, the second connecting rod, the third connecting rod, and the fourth connecting rod are paper tubes.
6. The packing buffering device according to claim 5, wherein a flexural strength of each of the first body, the second body, the third body, and the fourth body is in a range from 8 to 30 kg.
7. The packing buffering device according to claim 5, wherein a compression strength of each of the first connecting portion, the first fixing portion, the second connecting portion, the second fixing portion, the third connecting portion, the third fixing portion, the fourth connecting portion, and the fourth fixing portion is in a range from 65 to 85 kg.
8. The packing buffering device according to claim 2, wherein the first connecting portion is at a connection between the first side wall and the third side wall, and the second connecting portion is at a connection between the first side wall and the fourth side wall.
9. The packing buffering device according to claim 8, further comprising a first buffering pad, a second buffering pad, and a third buffering pad, wherein the first buffering pad is at the connection between the first side wall and the third side wall, the second buffering pad is at the connection between the first side wall and the fourth side wall, the third buffering pad is at the second side wall, the first connecting portion is engaged with the first buffering pad, the second connecting portion is engaged with the second buffering pad, and the first fixing portion and the second fixing portion are engaged with the third buffering pad.
10. The packing buffering device according to claim 9, wherein the first buffering pad has a first slot, a first portion of the first body and the first connecting portion are received in the first slot, the second buffering pad has a second slot, a first portion of the second body and the second connecting portion are received in the second slot, the third buffering pad has two third slots, a second portion of the first body and the first fixing portion are received in one of the two third slots, and a second portion of the second body and the second fixing portion are received in the other third slot.
11. The packing buffering device according to claim 1, wherein at least one of the first connecting portion, the second connecting portion, the first fixing portion, and the second fixing portion has an opening, the packing buffering device further comprises at least one positioning pin and at least one string, a portion of the string is in the opening, and the positioning pin is inserted into the opening to fix the string in the opening.
12. The packing buffering device according to claim 1, further comprising: a third hollow connecting rod, comprising a third body, a third connecting portion, and a third fixing portion, wherein the third connecting portion is extended and bent from one of two ends of the third body, and the third connecting portion is in contact with the frame, the third fixing portion is extended and bent from the other end of the third body opposite to the third connecting portion, and the third fixing portion is in contact with the frame; and a fourth hollow connecting rod, comprising a fourth body, a fourth connecting portion, and a fourth fixing portion, wherein the fourth connecting portion is extended and bent from one of two ends of the fourth body, and the fourth connecting portion is in contact with the first side wall of the frame, the fourth fixing portion is extended and bent from the other end of the fourth body opposite to the fourth connecting portion, and the fourth fixing portion is in contact with the second side wall of the frame; wherein the first body and the second body are at one of two sides of the plate device, the third body and the fourth body are at the other side of the plate device opposite to the first body and the second body, and the third body and the fourth body are not in contact with the plate body.
13. The packing buffering device according to claim 12, wherein a projection of the third body and a projection of the first body are parallel in a vertical direction, a projection of the fourth body and a projection of the second body are parallel in the vertical direction, and a distance between the third fixing portion and the fourth fixing portion is less than a distance between the third connecting portion and the fourth connecting portion.
14. The packing buffering device according to claim 12, wherein a projection of the third body and a projection of the first body are crossed in a vertical direction, a projection of the fourth body and a projection of the second body are crossed in the vertical direction, and a distance between the third fixing portion and the fourth fixing portion is greater than a distance between the third connecting portion and the fourth connecting portion.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The disclosure will become more fully understood from the detailed description given herein below for illustration only, and thus not limitative of the disclosure, wherein:
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DETAILED DESCRIPTION
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(14) The first hollow connecting rod 10 comprises a first body 11, a first connecting portion 13, and a first fixing portion 15. The first connecting portion 13 is extended and bent from one of two ends of the first body 11, and the first connecting portion 13 is in contact with the frame 530. The first fixing portion 15 is extended and bent from the other end of the first body 11 opposite to the first connecting portion 13, and the first fixing portion 15 is in contact with the frame 530. In other words, the first connecting portion 13 and the first fixing portion 15 are respectively at two ends of the first body 11. The first body 11 is above the plate body 510, and the first body 11 is not in contact with the plate body 510. The second hollow connecting rod 20 comprises a second body 21, a second connecting portion 23, and a second fixing portion 25. The second connecting portion 23 is extended and bent from one of two ends of the second body 21, and the second connecting portion 23 is in contact with the frame 530. The second fixing portion 25 is extended and bent from the other end of the second body 21 opposite to the second connecting portion 23, and the second fixing portion 25 is in contact with the frame 530. In other words, the second connecting portion 23 and the second fixing portion 25 are respectively at two ends of the second body 21. The second body 21 is above the plate body 510, and the second body 21 is not in contact with the plate body 510. In this embodiment, the first fixing portion 15 and the second fixing portion 25 are at one of two opposite edges of the plate device 500, and the first connecting portion 13 and the second connecting portion 23 are at the other edge of the plate device 500 opposite to the first fixing portion 15 and the second fixing portion 25. A distance between the first fixing portion 15 and the second fixing portion 25 is less than a distance between the first connecting portion 13 and the second connecting portion 23. In other words, the first hollow connecting rod 10 and the second hollow connecting rod 20 are arranged as a V shape structure on the plate device 500.
(15) In detail, in one embodiment, the frame 530 further comprises a first side wall 531, a second side wall 532, a third side wall 533, and a fourth side wall 534. The first side wall 531 and the second side wall 532 are respectively connected to the third side wall 533 and the fourth side wall 534. The first side wall 531 is opposite to the second side wall 532. In the embodiment shown in
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(17) The foregoing embodiments are provided for illustrative purposes, but not limitations to the instant disclosure. It is understood that the number of the buffering pads, the position of the buffering pads, and the way for positioning the buffering pads with the hollow connecting rods are adjustable. For example, the number of the buffering pads may be changed to four, or the slots may be changed by insertion holes.
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(20) As shown in
(21) In the foregoing embodiments, the first body 11, the second body 21, the third body 31, or the four body 41 is above one or both the two sides (the front surface and the rear surface) of the plate device 500 to provide a buffering effect for the plate device 500 upon one or both the two sides of the plate device 500 suffers a force. For example, when the plate device 500 packed by the packing buffering device 1 and received in the outer packing box is to be clamped by a fixture device for stacking on pallets or putting in containers, the first body 11, the second body 21, the third body 31, or the fourth body 41 can buffer the force applied to two sides of the plate body 510. Accordingly, the first body 11, the second body 21, the third body 31, or the fourth body 41 can prevent the fixture from being in direct contact with the plate body 510 to avoid the breaking of the plate body 510. Moreover, the first body 11, the second body 21, the third body 31, and the fourth body 41 can disperse the force to the long edges of the plate body 510 to prevent the stresses being concentrated at the short edges of the plate body 510, and to prevent the plate body 510 from being broken. Accordingly, fixture devices like robot arms can be utilized for operating the plate device 500 for stock loading to reduce the labor cost.
(22) In this embodiment, the first hollow connecting rod 10, the second hollow connecting rod 20, the third hollow connecting rod 30, the fourth hollow connecting rod 40, the first buffering pad 61, the second buffering pad 62, and the third buffering pad 63 can be made of molded pulp. Therefore, these components can be recycled and naturally degradable to reduce adverse impacts on the environments. Furthermore, the first hollow connecting rod 10, the second hollow connecting rod 20, the third hollow connecting rod 30, and the fourth hollow connecting rod 40 may be provided as handles for operating the goods during charging or discharging the goods. Hence, the handles allow the operator to perform the task in an ergonomic manner to prevent occurrence of occupational injuries, and the handles reduce the possibility of breaking the plate body during the operation as well.
(23) The flexural strengths of the first body, the second body, the third body, and the fourth body are respectively measured by the center point loading method, and the flexural strengths of these components are in the range from 8 to 30 kg. In practice, for a hollow paper tube with an inner diameter of 38 mm, an outer diameter of 44 mm, and a length of 1 m, the flexural strength of the paper tube is measured as 11 kg. In another practice, for a hollow paper tube with an inner diameter of 50 mm, an outer diameter of 56 mm, and a length of 1 m, the flexural strength of the paper tube is measured as 18 kg. As shown in
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(25) As shown in
(26) In conventional, to pack a plate device, polystyrene foam blocks are applied to the periphery of the plate device 500. In this situation, about twelve 60-inches LCD TV sets can be stacked without getting broken. If the polystyrene foam blocks are replaced by paper pulps, at most six 60-inches LCD TV sets can be stacked without getting broken. In practice, in the stores, the bottommost TV set may be broken even when six TV sets are stacked. As shown in
(27) As shown in
(28) Accordingly, when the packing buffering device 1 is provided with the first connecting portion 13, the first fixing portion 15, the second connecting portion 23, the second fixing portion 25, the third connecting portion 33, the third fixing portion 35, the fourth connecting portion 43, and the fourth fixing portion 45, the packing buffering device 1 can provide a relatively higher compression strength to the plate device 500, so that a number of plate devices 500 can be stacked without getting broken. Therefore, the spaces of the container can be utilized in an efficient and convenient manner, and the damage of the plate device 500 due to overload-stacking occurred in the store can be reduced.
(29) Furthermore, for the TV sets assembled with the hollow paper tubes each with an inner diameter of 50 mm, an outer diameter of 56 mm, and a length of 127 mm (5 feet), about twelve 60-inches LCD TV sets can be stacked without getting broken with the embodiment of
(30) The foregoing flexural strengths and the compression strengths of the first hollow connecting rod 10, the second hollow connecting rod 20, the third hollow connecting rod 30, and the fourth hollow connecting rod 40 are provided as illustrative purposes. In practice, materials with proper shapes and properties may be selected for manufacturing the hollow connecting rods, for example, the hollow connecting rods may be manufactured by degradable plastic rectangular tubes.
(31) As mentioned in the foregoing embodiments, the first hollow connecting rod 10, the second hollow connecting rod 20, the third hollow connecting rod 30, the fourth hollow connecting rod 40, the first buffering pad 61, the second buffering pad 62, and the third buffering pad 63 may be made of paper pulps. Therefore, these components not only can be degradable and recyclable but also have sufficient flexural strength and compression strength. Therefore, these components can allow the force applied to the plate body 510 to be dispersed and buffered, so that the stress and the impact on the plate body 510 can be reduced.
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(33) In some other embodiments, the frame 530 of the plate device 500 has an opening 70, e.g., the housing of the LCD TV set has thread holes. A portion of one end of the string 83 of the packing buffering device 1 can be received in the opening 70 and the slit of the positioning pin 81, and the positioning pin 81 is inserted into the opening 70 to position the string 83 in the opening 70. Therefore, the packing buffering device 1 is connected with the plate device 500 through the string 83, and the plate device 500 is fixed in the space provided by the packing buffing device 1. Hence, fewer amounts of paper pulps are used to make the packing buffering device 1 for separating the plate device 500 without the use of conventional buffering materials like polystyrene foam blocks and plastics. Moreover, in the conventional, the packing materials are in direct contact with the objects while the packing buffering device 1 is not in direct contact with the objects.
(34) According to some embodiments of the instant disclosure, the flexural strength and the compression strength of the packed product can be improved by the hollow connecting rods of the packing buffering device, and the packing buffering device can disperse the stress and reduce the impact on the product. Therefore, the packing buffering device can prevent the breaking of the plate device due to the concentration of the stresses on the plate device. Hence, the ratio of defect products and productive man-hour can be reduced. Furthermore, the available capacity of a single freight container can be increased, so that the charging and discharging or the goods can be accomplished via automated processes to reduce the marketing costs. Furthermore, the packing buffering device may be made of recyclable or natural-degradable materials to reduce the environmental pollutions. Hence, fewer amounts of paper pulps are used to make the packing buffering device 1 for achieving the same buffering effect as compared with the conventional.