Method of producing stable Cu-based core-shell nanoparticles
11702720 · 2023-07-18
Assignee
Inventors
Cpc classification
B82Y40/00
PERFORMING OPERATIONS; TRANSPORTING
Y02E60/36
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B22F2999/00
PERFORMING OPERATIONS; TRANSPORTING
B22F9/24
PERFORMING OPERATIONS; TRANSPORTING
B22F9/30
PERFORMING OPERATIONS; TRANSPORTING
B22F2304/054
PERFORMING OPERATIONS; TRANSPORTING
B82Y30/00
PERFORMING OPERATIONS; TRANSPORTING
B22F2999/00
PERFORMING OPERATIONS; TRANSPORTING
B22F1/17
PERFORMING OPERATIONS; TRANSPORTING
B22F1/0545
PERFORMING OPERATIONS; TRANSPORTING
B22F1/17
PERFORMING OPERATIONS; TRANSPORTING
B22F1/145
PERFORMING OPERATIONS; TRANSPORTING
International classification
B22F1/145
PERFORMING OPERATIONS; TRANSPORTING
B22F1/17
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present disclosure relates to a stable copper-based core-shell nanoparticle and its process of manufacture. Further, the present disclosure relates to the use of the copper-based core-shell nanoparticles as plasmonic photocatalysts in photocalysis and hydrogen production.
Claims
1. A process of forming a Cu core-shell nanoparticle comprising a core comprising Cu and a shell comprising at least one noble metal, the process comprising mixing a Cu source and an amine at a temperature of about 200° C. to about 270° C. under an inert atmosphere to obtain a mixture; cooling the mixture to form a Cu nanoparticle dispersed in the amine; and adding a noble metal composition comprising a phosphine to obtain the core-shell nanoparticle.
2. The process of claim 1, wherein the amine is chosen from the group consisting of oleyamine, decylamine, octylamine, hexadecylamine and dodecylamine.
3. The process of claim 1, wherein the phosphine is a trialkylphosphine.
4. The process of claim 1, wherein the adding of the noble metal composition is at about 140° C.
5. The process of claim 1, wherein the noble metal is selected from the group consisting of Au, Pt, Pd, and Rh.
6. The process of claim 1, wherein the amine is oleyamine.
7. The process of claim 1, wherein the phosphine is trioctylphosphine.
8. The process of claim 1, wherein the phosphine is triphenylphosphine.
9. The process of claim 1, wherein the Cu source is selected from the group consisting of Cu(acac).sub.2, CuBr, Cu(CH.sub.3COO).sub.2, CuCl.sub.2, Cu(NO.sub.3).sub.2, CuI, CuBr.sub.2, and CuSO.sub.4.
10. The process of claim 1, wherein the Cu source is Cu(acac).sub.2.
11. The process of claim 1, wherein the Cu source is selected from the group consisting of a Cu.sup.+ source, a Cu.sup.2+ source and a combination thereof.
12. The process of claim 1, wherein the Cu source is Cu.sup.2+ source.
13. The process of claim 1, wherein the mixing of the Cu source and the amine is at about 230° C.
14. The process of claim 1, further comprising maintaining the temperature of the mixture at about 200° C. to about 270° C. for about 1 hour to about 6 hours.
15. The process of claim 1, wherein the temperature of the mixture is maintained at about 230° C. for about 3 hours.
16. The process of claim 1, further comprising precipitating the Cu nanoparticle dispersed in the amine by mixing the Cu nanoparticle dispersed in the amine with a polar organic solvent to obtain precipitated Cu nanoparticles and optionally collecting the precipitated Cu nanoparticles by centrifugation.
17. The process of claim 1, further comprising purifying the Cu nanoparticle by one or more redispersion-reprecipitation cycles in hexanes and ethanol to obtain purified Cu nanoparticles, and optionally collecting the purified Cu nanoparticles by centrifugation.
18. The process of claim 1, wherein the noble metal composition is HAuCl.sub.4.3H.sub.2O.
Description
DRAWINGS
(1) The embodiments of the disclosure will now be described in greater detail with reference to the attached drawings in which:
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DESCRIPTION OF VARIOUS EMBODIMENTS
I. Definitions
(42) Unless otherwise indicated, the definitions and embodiments described in this and other sections are intended to be applicable to all embodiments and aspects of the present disclosure herein described for which they are suitable as would be understood by a person skilled in the art.
(43) The term “and/or” as used herein means that the listed items are present, or used, individually or in combination. In effect, this term means that “at least one of” or “one or more” of the listed items is used or present. The term “and/or” with respect to pharmaceutically acceptable salts and/or solvates thereof means that the compounds of the disclosure exist as individual salts or hydrates, as well as a combination of, for example, a salt of a solvate of a compound of the disclosure.
(44) As used in the present disclosure, the singular forms “a”, “an” and “the” include plural references unless the content clearly dictates otherwise. For example, an embodiment including “a compound” should be understood to present certain aspects with one compound or two or more additional compounds.
(45) In embodiments comprising an “additional” or “second” component, such as an additional or second compound, the second component as used herein is chemically different from the other components or first component. A “third” component is different from the other, first, and second components, and further enumerated or “additional” components are similarly different.
(46) In understanding the scope of the present disclosure, the term “comprising” and its derivatives, as used herein, are intended to be open ended terms that specify the presence of the stated features, elements, components, groups, integers, and/or steps, but do not exclude the presence of other unstated features, elements, components, groups, integers and/or steps. The foregoing also applies to words having similar meanings such as the terms, “including”, “having” and their derivatives. The term “consisting” and its derivatives, as used herein, are intended to be closed terms that specify the presence of the stated features, elements, components, groups, integers, and/or steps, but exclude the presence of other unstated features, elements, components, groups, integers and/or steps. The term “consisting essentially of”, as used herein, is intended to specify the presence of the stated features, elements, components, groups, integers, and/or steps as well as those that do not materially affect the basic and novel characteristic(s) of features, elements, components, groups, integers, and/or steps.
(47) The term “suitable” as used herein means that the selection of the particular compound or conditions would depend on the specific synthetic manipulation to be performed, and the identity of the molecule(s) to be transformed, but the selection would be well within the skill of a person trained in the art. All process/method steps described herein are to be conducted under conditions sufficient to provide the product shown. A person skilled in the art would understand that all reaction conditions, including, for example, reaction solvent, reaction time, reaction temperature, reaction pressure, reactant ratio and whether or not the reaction should be performed under an anhydrous or inert atmosphere, can be varied to optimize the yield of the desired product and it is within their skill to do so.
(48) The terms “about”, “substantially” and “approximately” as used herein mean a reasonable amount of deviation of the modified term such that the end result is not significantly changed. These terms of degree should be construed as including a deviation of at least ±5% of the modified term if this deviation would not negate the meaning of the word it modifies or unless the context suggests otherwise to a person skilled in the art.
(49) The present description refers to a number of chemical terms and abbreviations used by those skilled in the art. Nevertheless, definitions of selected terms are provided for clarity and consistency.
(50) The term “HCl” as used herein refers to hydrochloric acid.
(51) The term “NP” or “NPs” and the like as used herein refers to nanoparticle(s).
(52) The term “TEM” as used herein refers to transmission electron microscopy.
(53) The term “HAADF-STEM” as used herein refers to high angle annular dark-field scanning TEM.
(54) The term “EDS as used herein refers to energy-dispersive X-ray spectroscopy.
(55) The term “HR-TEM” as used herein refers to high-resolution transmission electron microscopy.
(56) The term “Cu seeds” or the like as used herein refers to a Cu nanoparticle.
(57) The term “SAED” as used herein refers to selected area electron diffraction.
(58) The term “LSPR” as used herein refers to localized surface plasmon resonance.
(59) The term “XRD” as used herein refers to x-ray diffraction.
(60) The term “X@Y” and the like as used herein refers to a core-shell nanoparticle, where the core comprises X and the shell comprises Y. For example, Cu@Au nanoparticle refers to a core-shell nanoparticle where the core comprises Cu and the shell comprises Au. For example, Cu@AuCu nanoparticle refers to a core-shell nanoparticle where the cure comprises Cu and the shell comprises Au and Cu, optionally an AuCu alloy.
(61) The term “nanoparticle” as used herein refers to a nanostructure that can be of different shapes. For example, nanoparticle includes but is not limited to nanosphere, nanocube, and nanostar.
II. Nanoparticles and Uses of the Disclosure
(62) In one aspect, The present disclosure includes a copper-based core-shell nanoparticle comprising
(63) a core comprising Cu; and
(64) a shell comprising at least one noble metal.
(65) In another aspect, the present disclosure includes a metal-based core-shell nanoparticle comprising a core comprising a metal; and a shell comprising at least one noble metal.
(66) In some embodiments, the copper-based core-shell nanoparticle further comprises a second shell comprising the at least one noble metal.
(67) In some embodiments, the copper-based core-shell nanoparticle further comprises a second shell consisting of the at least one noble metal.
(68) In some embodiments, the copper-based core-shell nanoparticle further comprises a second shell comprising at least one other noble metal.
(69) In some embodiments, the at least one noble metal and the at least one other noble metal is independently chosen from Au, Pt, Pd, and Rh. In some embodiments, the at least one noble metal and the at least one other noble metal is Au.
(70) In some embodiments, the second shell consists of Au.
(71) In some embodiments, the shell comprises an alloy comprising the at least one noble metal. In some embodiments, the at least one noble metal is Au, the shell comprises AuCu alloy and the copper-based nanoparticle is Cu@AuCu nanoparticle.
(72) In some embodiments, the copper-based nanoparticle is resistant to oxidation of Cu.
(73) In some embodiments, the copper-based nanoparticle has a diameter of about 5 nm to about 80 nm, about 10 nm to about 60 nm, about 10 nm to about 40 nm, about 10 nm to about 20 nm, about 10 nm to about 15 nm, or about 11 nm to about 13 nm. In some embodiments, the diameter of the copper-based nanoparticle is about 11 nm to about 13 nm.
(74) In some embodiments, the core has a diameter of about 3 nm to about 78 nm, about 5 nm to about 58 nm, about 7 nm to about 38 nm, about 8 nm to about 18 nm, about 9 nm to about 10 nm. In some embodiments, the core has a diameter of about 8 nm to about 10 nm.
(75) In some embodiments, the core has a diameter of about 3 nm to about 78 nm, about 5 nm to about 58 nm, about 6 nm to about 38 nm, about 7 nm to about 18 nm, about 7 nm to about 10 nm. In some embodiments, the core has a diameter of about 8 nm to about 9 nm.
(76) In some embodiments, the shell has a thickness of about 1 nm to about 10 nm, or about 1.5 nm to about 2.2 nm. In some embodiments, the shell has a thickness of about 1.5 nm to about 2.2 nm.
(77) In some embodiments, the shell has a thickness of about 1.5 nm to about 3 nm, optionally the thickness of the shell is about 1.5 nm to 2.5 nm, or about 2 nm to about 2.5 nm.
(78) In some embodiments, the shell has ratio of Cu:noble metal of about 1:10 to about 3:1, about 1:5 to about 2.5:1, or about 1:3 to about 2.5:1. In some embodiments, the ratio of Cu:noble metal of the shell is about 1.5:1 to about 2.7:1. In some embodiments, the ratio of Cu:noble metal of the shell is at least 1:2. In some embodiments, the shell has a ratio of Cu:noble metal of about 0:1, i.e. the shell consists of the noble metal. In some embodiments, the shell consists essentially of the noble metal. In some embodiments, the shell consists of the noble metal.
(79) In some embodiments, the copper-based core-shell nanoparticle has ratio of Cu:noble metal of about 1:1 to about 8:1, about 3:1 to about 8:1, or about 3:1 to about 6:1. In some embodiments, the copper-based core-shell nanoparticle has a ratio of Cu:nobel metal of about 1:1 to about 12:1, about 1.5:1 to about 12:1, about 1.5:1 to about 10:1, about 1.5:1 to about 7:1, about 1.5:1 to about 6:1, about 1.5:1 to about 3:1, about 2:1 to about 3:1, or about 2.5:1. In some embodiments, the copper-based core-shell nanoparticle has a ratio of Cu:nobel metal of about 1.5:1 to about 8:1. In some embodiments, the ratio of Cu:noble metal of the copper-based core-shell nanoparticle is about 3:1 to about 8:1. In some embodiments, the ratio of Cu:noble metal of the copper-based core-shell nanoparticle is about 3:1 to about 6:1.
(80) In some embodiments, the Cu@AuCu nanoparticle has UV-Vis absorbance peak at about 530 nm to about 600 nm. In some embodiments, the Cu@AuCu nanoparticle has UV-Vis absorbance peak at about 550 nm to about 570 nm.
(81) In some embodiments, the Cu@AuCu nanoparticle has UV-Vis absorbance peak at about 500 nm to 600 nm, about 515 to about 590 nm, about 520 nm to about 580 nm, about 530 nm to about 570 nm, about 540 nm to about 560 nm, about 540 nm to about 560 nm, or about 520 nm to about 576 nm.
(82) In some embodiments, the copper-based core-shell nanoparticle is resistant to etching by acid. In some embodiments, the acid is chosen from HNO.sub.3, HCl, H.sub.2CO.sub.3, H.sub.2SO.sub.4, acetic acid, and lactic acid.
(83) In some embodiments, the copper-based core-shell nanoparticle has shape chosen from nanosphere, nanocube, nanostar, and a combination thereof.
(84) In another aspect, the present disclosure includes a use of the copper-based core-shell nanoparticle of the present disclosure as plasmonic photocatalyst.
(85) In another aspect, the present disclosure includes a use of the copper-based core-shell nanoparticle of the present disclosure in the production of hydrogen by photocatalysis.
(86) In some embodiments, the production by hydrogen is by splitting water by photocatalysis.
(87) In another aspect, the present disclosure includes a use of the copper-based core-shell nanoparticle of the present disclosure in conductive inks and optoelectronics.
III. Methods of the Disclosure
(88) In another aspect, the present disclosure includes a process of forming the copper-based core-shell nanoparticle of the present disclosure comprising:
(89) mixing a Cu nanoparticle composition comprising an amine and a noble metal composition comprising a phosphine at a temperature of about 125° C. to about 155° C. to obtain a mixture; and
(90) cooling the mixture to obtain the copper-based core-shell nanoparticle dispersed in the amine.
(91) In another aspect, the present disclosure includes a process of forming the copper-based core-shell nanoparticle of the present disclosure comprising
(92) mixing a copper source and a primary amine under an inert atmosphere to obtain a mixture;
(93) forming Cu nanoparticles by heating the mixture;
(94) cooling the mixture;
(95) adding a noble metal composition comprising a phosphine to obtain a core-shell composition; and
(96) cooling the core-shell composition to obtain the copper-based core-shell nanoparticles.
(97) In some embodiments, the inert atmosphere is selected from N.sub.2, He, and Ar. In some embodiments, the inert atmosphere is N.sub.2.
(98) In some embodiments, the phosphine is trialkylphosphine. In the embodiments, the trialkylphosphine is chosen from trioctylphosphine and triphenylphosphine. In some embodiments, the phosphine is trioctylphosphine.
(99) In some embodiments, the mixing of the Cu nanoparticle composition and the noble metal composition is at about 140° C.
(100) In some embodiments, the Cu nanoparticle composition is a dispersion of Cu nanoparticles in the fatty amine.
(101) In some embodiments, the process of forming the copper-based core-shell nanoparticle of the present disclosure further comprises heating the Cu nanoparticle composition at a temperature of about 80° C. to about 160° C. prior to the mixing with the noble metal composition. For example, the Cu nanoparticle composition is at a temperature of about 140° C. prior to mixing with the noble metal composition.
(102) In some embodiments, the process of forming the copper-based core-shell nanoparticle of the present disclosure further comprises maintaining the temperature of the mixture at about 80° C. to about 160° C. for about 0.5 hour to about 3 hours. In some embodiments, the mixture is maintained at a temperature of about 140° C. for about an hour.
(103) In some embodiments, the mixture of the Cu nanoparticle composition and the noble metal composition is cooled to about room temperature.
(104) In some embodiments, the noble metal is selected from Au, Pt, Pd, and Rh. In some embodiments, the noble metal is Au. For example, the Au is Au.sup.3+. In some embodiments, the Au is HAuCl.sub.4.3H.sub.2O.
(105) In some embodiments, the process of forming the copper-based core-shell nanoparticle of the present disclosure further comprises precipitating the copper-based core-shell nanoparticle dispersed in the amine by mixing the copper-based core-shell nanoparticle dispersed in the amine with a polar organic solvent to obtain a precipitated copper-based core-shell nanoparticle, and optionally collecting the precipitated copper-based core-shell nanoparticle by centrifugation. In some embodiments, the polar organic solvent is chosen from an alkyl alcohol and acetone. In some embodiments, the alkyl alcohol is ethanol.
(106) In some embodiments, the process of forming the copper-based core-shell nanoparticle of the present disclosure further comprises purification of the copper-based core-shell nanoparticle by one or more redispersion-reprecipitation cycles using hexanes and acetone.
(107) In another aspect, the present disclosure includes a process of forming a Cu nanoparticle comprising
(108) mixing a Cu source and an amine at a temperature of about 200° C. to about 270° C. under an inert atmosphere to obtain a mixture; and
(109) cooling the mixture to form the Cu nanoparticle dispersed in the amine.
(110) In some embodiments, the amine is a primary amine. In some embodiments, the amine is an alkyl amine. For example, the alkyl amine is a fatty amine. In some embodiments, the fatty amine is chosen from oleylamine, decylamine, octylamine, hexadecylamine and dodecylamine. In some embodiments, the amine is oleyamine.
(111) In some embodiments, the Cu source is chosen from a Cu.sup.+ source, a Cu.sup.2+ source and a combination thereof. In some embodiments, the Cu source is a Cu.sup.2+ source.
(112) In some embodiments, the Cu source is chosen from Cu(acac).sub.2, CuBr, Cu(CH.sub.3COO).sub.2, CuCl.sub.2, Cu(NO.sub.3).sub.2, CuI, CuBr.sub.2, and CuSO.sub.4. In some embodiments, the Cu source is Cu(acac).sub.2.
(113) In some embodiments, the process of forming a Cu nanoparticle of the present disclosure further comprises maintaining the temperature of the mixture of the Cu source and the amine at about 200° C. to about 270° C. for about 1 hour to about 6 hours. In some embodiments, the mixture is maintained at a temperature of about 230° C. for about 3 hours.
(114) In some embodiments, the mixing of the Cu source and the amine is at about 230° C.
(115) In some embodiments, the process of forming a Cu nanoparticle of the present disclosure further comprises precipitating the Cu nanoparticle dispersed in the amine by mixing the Cu nanoparticle dispersed in the amine with an alkyl alcohol to obtain precipitated Cu nanoparticles and optionally collecting the precipitated Cu nanoparticles by centrifugation.
(116) In some embodiments, the process of forming a Cu nanoparticle of the present disclosure further comprises purifying the Cu nanoparticle by one or more redispersion-reprecipitation cycles in hexanes and ethanol to obtain purified Cu nanoparticles, and optionally collecting the purified Cu nanoparticles by centrifugation.
(117) In some embodiments, the core in the process of forming a copper-based core-shell nanoparticle of the present disclosure is the Cu nanoparticle formed by a process of forming a Cu nanoparticle of the present disclosure.
IV. Examples
Example 1 Materials and General Methodology
(118) Characterisation of Nanoparticles
(119) The microstructure and composition of the Cu@AuCu core-shell nanoparticles were investigated by a transmission electron microscope (TEM, JEOL™ 2100F, operated at 200 kV), equipped with an energy-dispersive X-ray (EDX) spectrometer. High angle annular dark field-scanning transmission electron microscopy (HAADF-STEM) images and Energy dispersive x-ray (EDX) elemental mapping was performed using FEI-Talos™ microscope at an accelerating voltage of 200 KV. The crystal structures of all the samples were analyzed by the x-ray diffraction instrument (XRD, Panalytical X'Pert™ MRD) with a Cu Kα radiation source (λ=0.1542 nm) operated at 45 kV and 40 mA. XPS was taken by using a VG Escalab™ 220i-XL equipped with a twin-anode (Mg/AI) source. To correct for charging, the binding energies (BE) were referred to the C1 s peak at 284.6 eV. The UV-vis-NIR absorption spectra of samples were measured using a Varian Cary™ 5000 scan spectrometer.
(120) Formation of Cu@Noble Metal-Cu Core-Shell Nanoparticle
(121) The preparation of the plasmonic Cu@noble metal-Cu core-shell NPs is mainly divided into two steps as described in the exemplary syntheses below: (i) the preparation of the Cu nanoparticles and (ii) the uniform galvanic replacement and growth of noble metal-Cu shell, which is shown in
(122) This general nanoparticle formation scheme is illustrated with the formation of Cu@AuCu core-shell nanoparticle as described below.
Example 2 Synthesis of Cu Nanoparticles
(123) In a typical synthesis, 0.125 mmol Cu(acac).sub.2 and 10 mL of oleylamine were added in a 100 mL three-necked flask. Under a nitrogen atmosphere, the solution was slowly heated to 230° C. and was kept at this temperature for 3 h, producing a dark red colloidal solution. Then, the solution was cooled rapidly to room temperature by using a cold water bath. The obtained Cu NPs were purified by precipitation with addition of 20 mL of ethanol followed by centrifugation at 8000 rpm for 10 min and washed two times with hexane and ethanol using redispersion-precipitation cycles. Finally, the isolated solid was dispersed in hexane.
Example 3 Synthesis of Cu@AuCu Core-Shell Nanoparticles
(124) Cu@AuCu core-shell nanoparticles of different Cu:Au ratio were synthesized according to the exemplary method below.
(125) First, Cu nanoparticles were synthesized according to Example 2 described above. After the Cu seeds generated, the dark red colloidal solution was cooled to 140° C. A trioctylphsophine (TOP) solution of HAuCl.sub.4.3H.sub.2O (12.5-50 mM, 1 mL) was injected using a syringe and the mixing solution became crimson. After reacted at 140° C. for 1 h under flowing nitrogen, the solution was cooled rapidly to room temperature by using a cold water bath. The Cu@AuCu core-shell NPs were collected by precipitation with addition of 20 mL of ethanol followed by centrifugation at 8000 rpm for 10 min and washed two times with hexane and acetone using redispersion-precipitation cycles. Finally, the isolated solid was dispersed in hexane. The yielded Cu@AuCu core-shell NPs are named according to the feed ratio of Cu to Au, namely Cu@AuCu (5:2) NPs, Cu@AuCu (5:1) NPs, and Cu@AuCu (10:1) NPs.
Example 4 Characterization of Cu@AuCu Core-Shell Nanoparticles
(126) The morphology and structure of Cu@AuCu (5:2) or Cu.sub.5Au.sub.2 NPs were investigated by TEM (
(127) EDS line-scan analysis performed in the scanning TEM (STEM) mode on an individual Cu@AuCu (5:2) nanoparticle clearly indicate that more Cu atoms exist at the center while Au atoms show a higher signal at the edge, which also reveal the core-shell structure (
(128) Cu—Au core-shell NPs with different shell thickness can be synthesized by controlling the amount of Au precursor added into the reaction solution.
(129) TABLE-US-00001 TABLE 1 Ratio of Cu and Au in the shell of Cu core-shell nanoparticles Sample Cu (atomic %) Au (atomic %) Cu.sub.5Au.sub.2 30.6% 69.4% Cu.sub.5Au.sub.1 51.8% 48.2% Cu.sub.10Au.sub.1 76.9% 23.1%
(130) The selected area electron diffraction (SAED) patterns of Cu NPs and Cu@AuCu core-shell NPs with different molar ratios are shown in
(131) The structural differences among Cu NPs and Cu@AuCu core-shell NPs with different molar ratios were characterized by PXRD analysis. As shown in
(132) An XPS analysis was also performed to investigate the chemical state of Cu NPs and Cu@AuCu core-shell NPs with different molar ratios. As shown in
Example 5 Antioxidant Stability of Cu@AuCu Core-Shell Nanoparticles
(133) The antioxidant stability of the Cu@AuCu core-shell NPs was investigated. Here, the Cu@AuCu (5:2) NPs was chosen as an exemplary sample to compare with Cu NPs. As showed in
(134) The integrity of the shell in the core-shell structure will directly affect the stability of core. In order to investigate the integrity of the Au shell, the Cu@AuCu (5:2) NPs were treated by HNO.sub.3, which will easily dissolve away the Cu or copper oxide.
(135) The integrity of the shells in the core-shell structure of Cu@AuCu (5:1) NPs and Cu@AuCu (10:1) NPs is also investigated. As showed in
Example 6 Conclusion and Discussion
(136) In summary, controllable Cu@AuCu nanoparticle structures were synthesized with different shell thicknesses via galvanic replacement and investigated their stability. In this process, phosphine such as TOP was used with the Au precursor to reduce the reduction potential of Au.sup.3+. The thin shelled Cu@AuCu core-shell NPs with tunable shell thickness, uniform size and complete coverage were prepared by the seed-mediated growth method. A significantly enhanced stability of LSPR and structure in a harsh environment was observed on Cu@AuCu (5:2) NPs. In addition, compared to pure plasmonic Au NPs, Cu@AuCu core-shell NPs reduced costs. Furthermore, the as-prepared Cu@AuCu core-shell NPs have potential application in photocatalysis under visible light.
Example 7 Ultrastable Plasmonic Cu-Based Core-Shell Nanoparticles
Introduction
(137) Plasmonic metal (e.g., Ag and Au) nanoparticles (NPs) have been shown to improve solar energy utilization due to their localized surface plasmon resonance (LSPR) in the visible light region..sup.35-46 As a low-cost and earth-abundant plasmonic non-noble metal, Cu NPs have received increasing attention owing to their strong and broadband absorption ranging from visible to near-infrared..sup.47-49 Despite their broad application prospects in photocatalysis, solar energy harvesting, optoelectronics, and biomedical technologies, there has long been a concern regarding the strong damping of their plasmon resonances arising from the overlap of LSPR band and interband transition..sup.50-51 Recently, it is reported that LSPR band of Cu can be separated spectrally from its interband transition by tailoring the shape of Cu NPs so as to obtain a strong and sharp LSPR band..sup.50, 52 An even greater challenge consists in the easy oxidation and leaching of Cu directly and seriously affect their applications..sup.48, 53-54 Indeed, with high surface energy and low standard reduction potential, it is extremely difficult to keep Cu NPs' metallic nature in air..sup.55-57 Therefore, the development of highly stable Cu-based NPs is highly desired.
(138) To enhance the stability of Cu NPs, several strategies have been attempted, mainly by forming alloy or core-shell structure with robust materials. Compared with alloyed structures, core-shell structures are considered more effective in protecting Cu atoms from oxidation because no Cu atoms are directly exposed on the surface in the ideal case. To this end, a series of materials, such as graphene, polymers, SiO.sub.2, metal oxides and noble metals, have been explored as shell materials to protect the Cu core..sup.49, 58-65 However, they failed to maintain high chemical stability and performance of Cu NPs under harsh conditions, such as the presence of acidic or alkaline environments, due to the imperfect shell coverage and/or insufficient shell stability..sup.66-67 Recently, a strategy was reported to synthesize monodisperse Cu@PtCu core-shell nanocrystals, but they tend to convert to hollow-PtCu nanostructures due to the etching of Cu by tert-butyl hydroperoxide-benzoic acid mixture..sup.68 More recently, it was found that the coating of Au shell greatly enhanced the stability of the metal core due to the excellent oxidation resistance of Au. By a seeded epitaxial overgrowth, Cu@Au core-shell nanowires with ultrathin Au shell were synthesized with enhanced stability as transparent conductors..sup.66 However, the Cu nanowires can still be etched by acetic acid, perhaps due to imperfect thin shell coverage. In another study, porous Au shell was synthesized through a dealloying approach, where the Cu core can be easily etched by HNO.sub.3..sup.69 Thus, a complete, compact, stable thin shell is needed to obtain highly stable Cu NPs, resisting oxidation and acids.
(139) Regarding the core-shell structure synthesis, in general, several approaches have been explored..sup.70-73 They are epitaxial growth,.sup.66, 74-77 cation exchange,.sup.78-79 successive ionic layer adsorption and reaction (SILAR),.sup.80-81 sol-gel,.sup.82-83 galvanic replacement,.sup.84-85 etc. Typically, the epitaxial growth method involves the deposition of a crystalline shell with the same structural orientation as the crystal core, which usually requires lower lattice mismatch between the core and shell crystalline materials. The cation exchange method relies on the different solubility of compounds, driving the partial replacement of cations in the core compound by cations in a solvent, while maintaining the anion sublattice undisturbed. It may not allow the precise control of the shell thickness composition, and uniformity. Once again, it requires the similar crystalline structure between the core and shell compounds. The sol-gel method is to disperse the core seeds in the sol, and then to gel under certain reaction conditions to form a coating layer on the surface of the core. However, this method usually suffers from the agglomeration and unwanted homogeneous nucleation of shell materials. The feature of SILAR is that anion and cation solutions are added alternatively to avoid self-nucleation. The addition amount of anion and cation precursors must be very accurate, because small deviations may cause uneven size. The galvanic replacement method relies on the redox potential difference of ions, which usually leads to the voids in the final structure. Recently, another approach was reported. With the assistance of laser ablation in liquid, Fe—Au core-shell magnetic-plasmonic NPs were synthesized in one-step, driven by interface energy minimization..sup.86 The Au shell not only gives the plasmonic property but also enhances the Fe stability. However, the particle size distribution and uniformity of core-shell structure still need to be improved.
(140) Herein, the formation of stable plasmonic Cu—Au core-shell NPs with a thin shell synthesized by a galvanic replacement method is reported. The ultrathin yet complete crystalline Au shell can effectively inhibit the leaching of Cu even in strong oxidizing HNO.sub.3 solution, demonstrating strong chemical stability. Furthermore, these NPs show high photothermal efficiency and chemical stability in real harsh environments for solar energy conversion. In stark contrast, the core-only Cu NPs can be easily and completely dissolved even by just saturated CO.sub.2 solution.
Results and Discussion
(141) The plasmonic Cu—Au core-shell NPs were synthesized via a seed-mediated approach. Cu NPs were first prepared as seeds by the thermal decomposition of copper acetylacetonate in oleylamine (OLA), and then mixed with the Au.sup.3+ precursor. Cu atoms on the surface of the Cu NPs could be replaced by Au through the galvanic replacement process, thus leading to a thin shell composed of an intermediate AuCu layer and an outer Au layer around the Cu core. Transmission electron microscopy (TEM) images show that Cu.sub.2.5Au.sub.1 core-shell NPs (the feed ratio of Cu to Au is 2.5:1) had a uniform size of 12.8±1.1 nm in diameter (
(142) Importantly, the Cu.sub.2.5Au.sub.1 core-shell NPs showed very high stability when exposed to acid. As a demonstration, 1.0 M HNO.sub.3 solution, which can usually easily dissolve Cu or copper oxide, was used for etching test. There was no significant change in the Cu:Au ratio (
(143) The antioxidation stability of the Cu.sub.2.5Au.sub.1 NPs was further investigated by heating their colloidal toluene solution at 100° C.
(144) To further understand the effect of the shell on the chemical stability, Cu—Au core-shell NPs with different shell thickness were synthesized by adjusting the feeding amount of Au precursor.
(145) The Cu—Au core-shell NPs with distinctly different acid-resistant properties, carrying from strongest (Cu.sub.2.5Au.sub.1 NPs) to intermediate (Cu.sub.5Au.sub.1 NPs) and weakest (Cu.sub.10Au.sub.1 NPs), were further characterized to identify their structural differences and determine the factors contributing to acid resistance. As measured by EDS mounted on TEM, the Cu:Au atomic ratios of Cu.sub.2.5Au.sub.1, Cu.sub.5Au.sub.1, and Cu.sub.10Au.sub.1 NPs were approximately 1.8:1, 3.9:1, and 8.2:1, respectively. The selected area electron diffraction (SAED) patterns reveal that all three core-shell samples exhibit no signal from the oxidized Cu species while the Cu NPs were partially oxidized to Cu@Cu.sub.2O (
(146) To better understand how the complete, crystalline Au layer was generated around the alloy layer to form very stable NPs, the entire core-shell structure synthesis process was studied (
(147) In addition, the effects of reaction temperature and time on the morphology and composition of Cu.sub.2.5Au.sub.1 core-shell NPs were also studied. Most strikingly, the reaction temperature and time showed the opposite effects on the formation of the outer crystalline Au layer based on the XRD analysis (
(148) In order to use these Cu-based NPs in plasmon-related applications, their optical properties were studied.
(149) Solar photothermal conversion is a simple yet efficient way to utilize solar energy..sup.107-114 The stable, plasmonic Cu.sub.2.5Au.sub.1 core-shell NPs with strong absorption in the visible region can be used as a “nanofluid” to absorb the solar energy and directly heat the liquid for steam generation..sup.115-116 To demonstrate this, the photothermal performance of Cu.sub.2.5Au.sub.1 NPs was investigated under solar illumination for 10 min at the power density of 1 sun (1 kW m.sup.−2) and compared with that of Au NPs of the same amount, where the NPs were loaded on filter paper to form an absorber (details in the Supporting Information). The thermal images and temperature change were monitored by an infrared camera (
(150) Durability of the NPs is a crucial factor for practical applications, the performance of the NPs in saturated CO.sub.2 solution was tested, as the natural water always contains certain level of CO.sub.2. Under 1 sun, the color of pure Cu NPs changed from black to peacock green until colorless over time because Cu is easily oxidized to Cu(OH).sub.2CO.sub.3 and then etched by H.sub.2CO.sub.3, showing poor stability (insets in
Conclusion
(151) In summary, stable, HNO.sub.3-acid resistant plasmonic Cu-based NPs have been synthesized in a controlled manner. The formation of a complete outer Au shell was identified as the major contributing factor for the significantly enhanced chemical stability. Compared to Au NPs, plasmonic Cu.sub.2.5Au.sub.1 NPs not only were cost-effective but also exhibited greater photothermal conversion performance in the solar steam generation due to their broad photoabsorption. This work provides a general strategy to rationally design and synthesize ultrastable Cu-based nanomaterials with many potential applications.
Experimental Section
(152) Materials. Oleylamine (OLA, 70%), Copper(II) acetylacetonate (Cu(acac).sub.2, ≥99.9%), gold(III) chloride trihydrate (HAuCl.sub.4.3H.sub.2O, ≥49.0%), and HNO.sub.3 (90%) were purchased from Sigma-Aldrich. Ethanol (90%), acetone (≥99.5%), toluene (≥99.9%), trioctylphosphine (TOP, 90%) and filter paper were purchased from Fisher Scientific. All chemicals were used as received without further purification. All solutions were prepared using deionized water (resistance >18.25 MΩ.Math.cm).
(153) Synthesis of Cu NPs. The Cu NPs were synthesized by modifying a reported procedure..sup.56 In a typical synthesis, 33.2 mg of Cu(acac).sub.2 and 10 mL of OLA were added in a three-necked flask. Under a nitrogen atmosphere, the Cu NPs were obtained by thermal decomposition of Cu(acac).sub.2 at 230° C. for 3 h to produce a dark red colloidal solution. Then, the obtained Cu NPs were purified by precipitation and centrifugation. Finally, the isolated solid was dispersed in hexane.
(154) Synthesis of Cu—Au core-shell NPs. Firstly, the Cu NPs were synthesized according to the method described above. After the Cu NPs were generated, the dark red colloidal solution was cooled down to 140° C. 1 mL of TOP solution of HAuCl.sub.4.3H.sub.2O was injected using a syringe and the mixed solution became crimson. After reacting for 1 h, the solution was cooled down rapidly to room temperature. The Cu—Au core-shell NPs were purified by precipitation and centrifugation. Finally, the isolated solid was dispersed in hexane. The yielded Cu—Au core-shell NPs were named according to the feed ratios (2.5:1, 5:1 and 10:1) of Cu to Au, namely Cu.sub.2.5Au.sub.1 NPs, Cu.sub.5Au.sub.1 NPs, and Cu.sub.10Au.sub.1 NPs.
(155) Synthesis of Au NPs. The synthesis of Au NPs is similar to that of Cu NPs. In the synthesis process, 10 mL of OLA was added in a three-necked flask. Then, the solution was slowly heated to 140° C. An OLA solution (1 mL) of HAuCl.sub.4.3H.sub.2O (20 mg) was injected using a syringe. The Au NPs were obtained through the reduction of HAuCl.sub.4 by OLA to produce a pink solution. After reacted for 1 h, the obtained Au NPs were purified by precipitation and centrifugation. Finally, the isolated solid was dispersed in hexane.
(156) Preparation of solar absorbers. The Cu.sub.2.5Au.sub.1 NPs, Au NPs and Cu NPs absorbers were prepared by the filtration of corresponding diluted suspensions using filter paper. The loading amount of NPs on filter paper was kept at 0.09 mg cm.sup.−2 and the size of absorbers used in this work was about 1.0 cm×1.0 cm. After being dried in air naturally, they were used for solar steam measurements.
(157) Measurement of the photothermal conversion performance. The solar evaporation tests were performed under the solar illumination of 1 kW m.sup.−2 (1 sun). A piece of expanded polystyrene foam (2.0 cm in diameter, 0.5 cm in thickness) with one hole (1.0 mm×1.0 mm) was utilized as the thermal insulator. The filter paper was threaded through the hole in expanded polystyrene foam and soaked in bulk water to transport water (
(158) Calculation of solar energy conversion efficiency. The solar energy conversion efficiency (η) in solar steam generation was calculated as follows:
(159)
where η is the conversion efficiency, {dot over (m)} denotes the measured water evaporation rate generated by the solar steam generator (kg m.sup.−2 h.sup.−1), h.sub.LV is the liquid-vapor phase change enthalpy (including sensible heat (4.2 kJ kg.sup.−1° C..sup.−1) and phase change enthalpy (2257 kJ kg.sup.−1)), and qi is the nominal solar illumination of 1 kW m.sup.−2..sup.107, 110, 118
(160) Characterization. The microstructure and composition of the prepared Cu-based NPs were investigated by a transmission electron microscope (TEM, JEOL 2100F, operated at 200 kV), equipped with an energy-dispersive X-ray (EDX) spectrometer. High resolution (HR)-TEM, high angle annular dark field-scanning transmission electron microscopy (HAADF-STEM) imaging and EDX elemental mapping were performed using a FEI-Talos microscope at an accelerating voltage of 200 KV. Electron energy-loss spectroscopy (EELS) were performed using a FEI-Themis microscope at an accelerating voltage of 300 kV. The crystal structures of all the samples were analyzed by the x-ray diffraction spectrometer (XRD, Panalytical X'Pert MRD) with a Cu Kα radiation source (λ=0.1542 nm) operated at 45 kV and 40 mA. X-ray photoelectron spectroscopy (XPS) spectra were taken by using a VG Escalab 220i-XL equipped with a twin-anode (Mg/AI) source. To correct for charging, the binding energies (BE) were referred to the C1s peak at 284.6 eV. The Cu/Au ratio was measured by using inductively coupled plasma optical emission spectrometry (ICP-OES; Agilent Technologie, 5100). The UV-vis-NIR absorption spectra of samples were measured using a Varian Cary 5000 scan spectrometer. Optical pump-optical probe transient absorption spectroscopy was performed using a Coherent Libra (Coherent, Calif., USA) laser with pulse width of 100 fs and repetition rate of 1 kHz. A portion of the output was coupled to a Coherent OPerA Solo optical parametric amplifier (OPA), which generated the 530 nm laser pump pulse. The pump beam diameter was 0.3 mm at the sample and the pulse energy was tuned using graded neutral density filter to 300 nJ. The supercontinuum white light probe was generated using a sapphire crystal. An Ultrafast Systems (Sarasota, Fla., USA) transient absorption measurement system was used including fiber-coupled grating spectrometers with Si CMOS detector arrays for analysis of the ˜315-800 nm spectral range. The differential signal was calculated by dA=−dT=log(I.sub.pumped/I.sub.unpumped) The hydrodynamic size was characterized by a Malvern Zetasizer Nano-S90 DLS instrument. FLIR E6 XT infrared camera was used to take infrared photographs and measure temperature during photothermal tests. A solar simulator equipped with an AM1.5G filter (LCS-100, Newport) was utilized as the light source for the photothermal measurements.
(161) Theoretical Details. The theoretical results presented in
(162)
where ε.sub.Cu and ε.sub.Au are the permittivities of Cu and Au, respectively, and f.sub.Au is the volume fraction of Au. In our models, the composition of the particles is a function of the position, f.sub.Au=f.sub.Au(r), so that we can define the continuous Au layer resulting of the progressive galvanic replacement of Cu atoms. The profiles of f.sub.Au(r) are the complementary to the Cu concentration curves shown in the inset of
(163) Supporting Information
(164) TABLE-US-00002 TABLE 2 Atomic ratios obtained from EDS and XPS measurements for Cu2.5Au1, Cu5Au1 and Cu10Au1 NPs. Compared with EDS, XPS is a surface sensitive characterization technique. Therefore, XPS results are more indicative of the atomic ratio in the shell. EDS XPS Sample (Cu:Au) (Cu:Au) CU.sub.2.5Au.sub.1 1.8:1 0.4:1 Cu.sub.5Au.sub.1 3.9:1 1.1:1 Cu.sub.10Au.sub.1 8.2:1 3.3:1
(165) While the present disclosure has been described with reference to examples, it is to be understood that the scope of the claims should not be limited by the embodiments set forth in the examples, but should be given the broadest interpretation consistent with the description as a whole.
(166) All publications, patents and patent applications are herein incorporated by reference in their entirety to the same extent as if each individual publication, patent or patent application was specifically and individually indicated to be incorporated by reference in its entirety. Where a term in the present application is found to be defined differently in a document incorporated herein by reference, the definition provided herein is to serve as the definition for the term.
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