Underwater adhesive from dynamic polymers
20240034915 · 2024-02-01
Inventors
Cpc classification
International classification
Abstract
Underwater adhesive are provided that include a hydrophobic polymer backbone having periodically embedded dynamic bonding units, where the underwater adhesive has nanophase separation between a first phase of the hydrophobic polymer backbone and a second phase of the dynamic bonding units. The resulting nanophase-separated morphology has clusters of dynamically bonded groups that are protected from water by a surrounding matrix of hydrophobic polymer backbone. This enables a pressure sensitive underwater adhesive with advantages of: no curing needed, reusable, recyclable, and good adhesion strength.
Claims
1. An underwater adhesive comprising: a hydrophobic polymer backbone having periodically embedded dynamic bonding units; wherein the underwater adhesive has nanophase separation between a first phase of the hydrophobic polymer backbone and a second phase of the dynamic bonding units.
2. The underwater adhesive of claim 1, wherein the hydrophobic polymer backbone is selected from the group consisting of: perfluoropolyether, polydimethylsiloxane, polybutadiene, and polyisoprene.
3. The underwater adhesive of claim 1, wherein the dynamic bonding units have a bonding mechanism selected from the group consisting of: hydrogen bonding, metal-ligand coordination, and pi-pi stacking.
4. The underwater adhesive of claim 1, wherein the dynamic bonding units are selected from the group consisting of: urethanes, amides, urea, bipyridines, disulfide groups, and catechols.
5. The underwater adhesive of claim 1, wherein the underwater adhesive is pressure sensitive and curing-free.
6. The underwater adhesive of claim 1, wherein the underwater adhesive can be applied when immersed in water.
7. The underwater adhesive of claim 1, wherein the underwater adhesive is reusable.
8. The underwater adhesive of claim 1, wherein the nanophase separation results in a configuration of dynamic bond clusters that are protected from water by a surrounding matrix of the hydrophobic polymer backbone.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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[0023]
DETAILED DESCRIPTION
[0024] Section A describes general principles relating to embodiments of the invention. Section B is a detailed description of experimental examples of embodiments of the invention.
A) General Principles
[0025] An embodiment of the invention is an underwater adhesive comprising: a hydrophobic polymer backbone having periodically embedded dynamic bonding units; where the underwater adhesive has nanophase separation between a first phase of the hydrophobic polymer backbone and a second phase of the dynamic bonding units (e.g., as shown on
[0026] The hydrophobic polymer backbone can be selected from the group consisting of: perfluoropolyether, polydimethylsiloxane, polybutadiene, and polyisoprene.
[0027] The dynamic bonding units can have a bonding mechanism selected from the group consisting of: hydrogen bonding, metal-ligand coordination, and pi-pi stacking. The dynamic bonding units can be selected from the group consisting of: urethanes, amides, urea, bipyridines, disulfide groups, and catechols.
[0028] In some embodiments, the underwater adhesive is pressure sensitive and curing-free. In some cases, the underwater adhesive can be applied when immersed in water. In some cases, the underwater adhesive is reusable.
B) Specific Examples
B1) Introduction
[0029] Adhesives are ubiquitous in everyday life, including both pressure-sensitive adhesives (PSAs) that are activated by pressing the adhesive onto a substrate (e.g., scotch tape or sticky notes) and curable adhesives, which are applied in the liquid state and then cured by air, heat, or light into a solid (e.g., glue or epoxy). In either case, good adhesion strength is achieved by simultaneously maximizing the substrate-adhesive contact area and the cohesive strength of the bulk adhesive material. The former requires the adhesive to readily flow over a surface at accessible timescales while the latter requires sufficient physical or chemical crosslinking to dissipate energy.
[0030] While conventional adhesives have been well-optimized for dry conditions, most lose adhesion in the presence of water, which is a critical concern for biomedical and structural applications. Water interferes with adhesives via two key mechanisms. First, interfacial or boundary layer water can prevent good contact and reduce the available surface area between the substrate and adhesive. Second, water can diffuse into the bulk adhesive material and reduce the overall cohesive strength, either by interfering with physical crosslinks or as a chemically inert plasticizer. Adhesives developed to address these issues can be loosely classified as moisture-insensitive (i.e., adhered in conditions with interfacial water or high humidity), water-resistant (i.e., adhered in dry conditions and used in wet conditions), or, in the most extreme case, underwater (i.e., adhered and used while totally immersed in water). For example, there is a recent report of a moisture-insensitive adhesive for wound care that rapidly adheres to wet or bleeding tissues by removing boundary layer water. Importantly, however, the adhesive must remain totally dry before application, rendering the material unusable in underwater conditions.
[0031] Understandably, the design of new synthetic adhesives for underwater use is challenging and has inspired many approaches. In many cases, researchers have adopted bio-inspired designs that use supramolecular or electrostatic interactions based on the underwater adhesion mechanisms of mussels, sand-castle worms, or remoras. For example, many mussel-inspired designs incorporate catechol groups such as dihydroxyphenylalanine (DOPA) to mimic the functional groups present in mussels. Another promising alternative is the use of pre-crosslinked hydrogels, which have been show to reversibly adhere underwater to a variety of substrates through different combinations of supramolecular interactions. Critically, these mechanisms focus on achieving strong adhesion in a state where the adhesive is swollen with water.
[0032] An alternative approach is to design strongly hydrophobic self-adhesive materials that can remove interfacial water and maintain bulk cohesive strength by preventing water swelling. Previous work showed that combining hydrophobic poly(N-vinyl caprolactam) (PVCL) with short-molecular weight poly(ethylene glycol) (PEG) created a PSA with high adhesion strength for low water contents, but adhesion failed in conditions when water content exceeded 30 wt %. One report considers crosslinked ionogels with high reversible underwater adhesion strength that are filled with a fluorinated ionic liquid, to prevent water swelling for over 10 days. Another report demonstrated strong underwater adhesion of silicone surfaces using host-guest interactions, but this required pre-functionalization of the surfaces with cucurbituril host and aminomethylferrocene guest moieties. Alternatively, adding hydrophobic aliphatic side chains to polyesters with DOPA functional groups was shown to improve underwater adhesive performance, but required a UV-mediated, chemical crosslinking step. Finally, poly(catechol-styrene) polymers have shown exceptionally strong underwater adhesion but must be pre-dissolved in chloroform when applied to the substrate and cured for 24 hours before testing.
[0033] We hypothesized that the tunable structure of dynamic polymers could be used to design simple, solvent-free, hydrophobic PSAs with good underwater adhesion. Previous work has shown that long-chain, entangled polymers can dramatically improve adhesive strength of hydrogels by increasing bulk cohesive strength and preventing delamination or fracture at the interface. Similarly, we theorized that dynamic polymers which possess physical crosslinking from both supramolecular interactions and topological entanglements could exhibit high cohesive strength while also readily flowing over a surface. Moreover, our recent work has shown that dynamic polymers with evenly-spaced dynamic bonds along their backbone, termed periodic dynamic polymers, can exhibit well-defined supramolecular structures, which could improve nanophase separation between the backbones and the dynamic bonds and thus limit bulk water diffusion. For a hydrophobic backbone, we selected perfluoropolyether (PFPE) due to its high chain flexibility, low glass transition temperature, and excellent solvent resistance. PFPE-based dynamic polymers have been used for many applications including antifouling coatings or electrode coatings in batteries. Supramolecular telechelic PFPE polymers with 2-ureido-4[1H]-pyrimidone (Upy) end groups, PFPE-based vitrimers, and crosslinked PFPE polyurethanes have been previously reported but only exhibit terminal flow at or above 100 C., rendering them unsuitable for use as adhesives.
[0034] In this work, we embed periodically-placed urethane bonds into a PFPE backbone to create linear periodic dynamic polymers with a nanophase-separated microstructure. We optimize the bonding interactions to tune the rheological properties of the polymers to obtain high strength adhesives and show that the hydrophobicity of PFPE enables underwater adhesion by removing interfacial water and preventing water diffusion into the bulk material. Importantly, these dynamic polymer PSAs can be applied in underwater conditions to a variety of substrates, at room temperature, without any solvent or curing steps, and due to their reversible dynamic crosslinks they can be easily removed and reapplied without additional stimuli and readily recovered and recycled after use.
B2) Results and Discussion
B2a) Design and Synthesis of PFPE-Based Dynamic Polymers
[0035]
[0036] We synthesized the PFPE-based dynamic polymers using a solvent-free reaction between an initial PFPE-diol 1700 g/mol, FluorolinkE10-H) and various liquid diisocyanates (
[0037]
[0038] We confirmed the successful polymerization by .sup.1H-NMR and Fourier-transform infrared spectroscopy (FTIR) analysis (
B2b) Microstructural and Rheological Characterization
[0039] We also characterized the microstructure of the polymers by small-angle x-ray scattering (SAXS). All polymers exhibited a single, characteristic peak corresponding to a domain size (d) between 4-5 nm (
[0040]
[0041] We next characterized the rheological properties of the different PFPE polymers by performing frequency sweeps at various temperatures and performing time-temperature superposition (TTS). The resulting master curves at 55 C. for each polymer are plotted in
[0042] Plotting the shift factors for various temperatures shows a clear Arrhenius temperature dependence, which allows for the estimation of the flow activation energy (E.sub.a,flow) for each polymer (
B2c) Adhesive Properties of PFPE-Based Dynamic Polymers
[0043]
[0044] To characterize the adhesive properties of the various polymers, we performed 180 peel tests on pressed Kapton films prepared using a weighted hand roller. After each test, we inspected each sample to determine whether the failure mechanism was adhesive (i.e., polymer intact and separated from the substrate) or cohesive (i.e., polymer remains adhered to the substrate and breaks in the bulk). PFPE-MEBUr and PFPE-IUr exhibited the best dry adhesion strength of 11 and 9.5 N/cm, respectively (
[0045] When comparing these adhesion results to the structural and rheological characterization of the polymers presented above, we show that the dominant molecular design principle related to the adhesive strength of the polymer is tuning the G, G crossover frequency (.sub.xc). This is consistent with the goal of balancing the cohesive strength or bulk energy dissipation of the adhesive with the ability for the adhesive to spread over the substrate, which increases surface area. The same mechanism is seen in how spiders tune glue viscosity to maximize adhesion strength. In our case, PFPE-MCUr, which exhibits the strongest hydrogen bonding and has the largest cohesive strength but its low .sub.xc means that it is unable to sufficiently spread over the surface for good adhesion. Alternatively, PFPE-CHUr and PFPE-HUr have high .sub.xc and can easily flow over the surface and maximize surface area, but this reduces their cohesive strength. Thus, PFPE-MEBUr and PFPE-IUr have a .sub.xc which enables them to efficiently maximize surface contact while maintaining high cohesion strength. This relationship can be seen by plotting adhesion strength versus .sub.xc for all of the polymers (
[0046] To study the underwater adhesion of the polymers, we conducted 180 peel tests of the polymers when fully immersed in water before and after contact with the substrate. Due to the hydrophobic nature of the PFPE backbone combined with the nanophase-separated morphology, we hypothesized that the PFPE would shield the hydrogen bonds from water and enable underwater substrate adhesion. Indeed, all the polymers maintained 90% of their dry adhesion strength under wet conditions (100% when considering measurement error), with PFPE-MEBUr and PFPE-IUr exhibiting the highest underwater adhesion strengths of and 8 N/cm, respectively (
[0047] We also tested the adhesion strength of PFPE-MEBUr and PFPE-IUr on different substrates. We saw similarly strong adhesion strength on steel for both polymers under dry conditions (11 N/cm). When tested underwater, PFPE-MEBUr and PFPE-IUr retained 70% and 50% of their dry adhesion strength, respectively, which was slightly lower than observed when adhering to Kapton film. Both PFPE-MEBUr and PFPE-IUr exhibited reduced dry and wet adhesion to high-density polyethylene, which has a much lower surface energy (34 mJ/m.sup.2) compared to Kapton (57 mJ/m.sup.2) or steel (50 mJ/m.sup.2). Further optimization to improve substrate-specific adhesion is an area for future study.
[0048] To make a comparison to a broader range of developed underwater adhesives, we next performed dry and underwater lap shear tests for both PFPE-MEBUr and PFPE-IUr. These results are presented in
[0054] We summarized this comparison in
[0055] Lastly, we demonstrated the underwater adhesive properties of PFPE-MEBUr by lifting fishing weights of different sizes using a small amount of adhesive placed on the fingertip. A single adhesive application of a gloved fingertip (1 cm.sup.2, 50 mg) was able to repeatedly lift a 10 g, and 60 g weight all while continuously adhering and de-adhering underwater. Importantly, since the material is a PSA, no curing step was needed and re-adhesion could be easily achieved in a few seconds by re-applying pressure between the glove and the weight. We also show that the weights can be lifted out of the water and remain adhered to the finger. Finally, we compared the underwater adhesion performance of PFPE-MEBUr to commercial double-sided tape, which fails to adhere to either the fishing weight or Kapton film.
B3) Conclusion
[0056] In this work, we report the successful synthesis of a series of PFPE-based dynamic polymers with periodically-placed hydrogen bonding units. The synthesis is simple, scalable, and solvent-free. We show that changes in the dynamic bond can tune the rheological behavior of the samples by changing the bond strength, while periodic placement of these bonds along the PFPE backbone ensures the formation of a nanophase-separated morphology for all bond types as shown by SAXS. We evaluate the adhesion capability of all synthesized PFPE dynamic polymers and find that PFPE-MEBUr and PFPE-IUr show the best adhesive performance up to 11 N/cm under dry conditions. We show that this strong performance arises from optimizing the rheological crossover point (.sub.xc) and note that this point varies across the polymers due to changes in the molecular level bonding geometry of the selected dynamic bonds. Due to the hydrophobic nature of the PFPE backbone, all the polymers retain more than 90% of their dry adhesion strength in underwater conditions, leading to an achieved underwater adhesive peel strength of 10 N/cm and underwater lap shear strength of 0.26 MPa for the best performing polymer, PFPE-MEBUr.
[0057] Our results show that careful control of the G and G crossover frequency (.sub.xc) is preferred to optimize the adhesive strength of the polymers. We achieve this control by controlling the molecular geometry of the dynamic bonding unit along the PFPE backbone without changing the chain architecture (e.g., bond concentration, bond spacing, or chain length), which is responsible for maintaining the nanophase-separated morphology. More broadly, this work shows how dynamic polymers with tunable structures and properties are a promising platform to design materials for specific functional applications such as high strength, recyclable underwater adhesives. These adhesives could be used to enable readily attachable and detachable waterproof wearable devices that are also fully recyclable.
B4) Experimental Procedures
B4a) Materials
[0058] Diol-terminated perfluoropolyether (PFPE) oligomers (Fluorolink E10-H, M.sub.n=1.7 kDa) were purchased from Solvay (Belgium). Various diisocyanates, including 4,4-methylenebis(cyclohexyl isocyanate) (MCUr), 1,3-bis(1-isocyanato-1-methylethyl)benzene (MEBUr), isophorone diisocyanate (IUr), hexamethylene diisocyanate (HUr) and 1,3-bis(isocyanatomethyl)cyclohexane (CHUr) were purchased from Sigma-Aldrich (USA). All reagents and solvents were commercially available and used without further purification.
B4b) Synthesis of PFPE-Based Polymers
[0059] This procedure was adapted from a previous report. PFPE-diol (M.sub.n1700 g/mol, FluorolinkE10-H, 2 g.) was placed at 90 C. under vacuum for 2 hours to remove trace water. The selected diisocyanate was added in a 1:1.05 molar ratio of alcohol/isocyanate functional groups and stirred vigorously. The flask was placed under vacuum for 5 min, then flushed with N.sub.2. This process was repeated 3 times. Dibutyltin dilaurate (DBDTL, 1-2 drops) was added as a catalyst then the mixture was heated to 70 C. for 48 hours. Compared to the previous report at 125 C., we found that a lower reaction temperature of 70 C. reduced sample discoloration and prevented crosslinking of the isocyanate into a trimer, while still fully reacting all isocyanate groups (as seen by FTIR). The mixture was solidified after 48 hours. The reacted mixture was cooled to room temperature, dissolved in 8 mL of 2,2,2-trifluoroethanol (TFE), precipitated from dichloromethane (DCM), and dried. The final product was a clear, highly transparent, sticky polymer.
B4c) Nuclear Magnetic Resonance Spectroscopy (NMR)
[0060] .sup.1H NMR data were obtained on a Varian 400 MHz spectrometer with trifluoroacetic acid-d as the solvent at room temperature. Tetramethylsilane (TMS) was used as the standard, with chemical shifts reported in 5 (ppm downfield from TMS).
B4d) FT-IR Spectroscopy
[0061] ATR-FTIR (attenuated total reflection-Fourier Transform InfraRed) spectra were recorded using a Nicolet iS50 with a diamond attenuated total reflectance attachment. The polymer samples were placed directly on the sample stage and measured in air.
B4e) Rheological Characterization Methods
[0062] Dynamic mechanical analyses were conducted using an Ares G2 Rheometer with an 8 mm parallel plate set-up in a temperature-controlled convection oven. Samples were placed on 8 mm diameter discs. Frequency sweep tests were collected from 100 rad/s to 0.1 rad/s at designated temperatures with an applied strain of 1% under an axial force of 0.02N. Temperature sweeps were performed in 10 C. steps with a wait time of 180 s between steps to allow the sample temperature to equilibrate. Time-temperature superposition (TTS) was executed in Trios software when appropriate (as deemed by successful overlap in G, G, and tan(5) for all shifted samples). To ensure full contact between the sample and the plates, a pre-conditioning step was used, in which the sample was heated above 100 C. and a frequency sweep was performed from 100 rad/s to 0.1 rad/s under a compressive force between 0.05-2N.
B4f) Differential Scanning Calorimetry
[0063] Differential scanning calorimetry (DSC) was conducted using a TA instruments Q2000 DSC. Approximately 10 mg of polymer were placed in sealed aluminum pans. Samples were ramped from 50 C. to 150 C. at a rate of 10 C./min. Glass transition and melting temperatures were extracted using TA Universal Analysis software.
B4 g) Small-Angle x-Ray Scattering Methods
[0064] Small-angle x-ray scattering (SAXS) was conducted in transmission mode on bulk polymer films at beamline 4-2 at Stanford Synchrotron Radiation Light source (SSRL) of SLAC National Accelerator Laboratory (SLAC, Menlo Park, CA). Bulk polymer films were tested as free-standing films with a thickness of 0.1 mm. The x-ray wavelength was 0.827 (beam energy 15 keV) with a sample-to-detector distance of 3.512 m. The Pilatus 1M fast detector was used for 2D scattering data acquisition and reduction into scattering intensity profiles as a function of the scattering vector q was done using customized code at the beamline. For each sample, 10 frames of 1 second exposure were averaged to improve the signal-to-noise ratio. Measurements were performed in ambient air.
B4h) Contact Angle Measurements
[0065] Contact angle measurements with water were performed on a custom set-up in ambient conditions at room temperature. Fresh films of each polymer were prepared by dropcasting from 2,2,2-trifluroroethanol (100 mg/mL), evaporating under a covered petri dish overnight, and heating at 70 C. for 24 hours. Contact angle images were analyzed with First Ten Angstroms (FTA) software.
B4i) Dry Adhesion 180 Peel Test
[0066] The adhesive properties of the PFPE polymers were measured by a 180 peel test at room temperature at a peel rate of 300 ram/min. The polymers were placed on 10 mm stripe of Kapton sheet and heated on 70 C. for 24 hours to anneal a square film with a thickness of 0.1 mm. Kapton, steel and high-density polyethylene (HDPE) was used as a test substrate. The polymer was adhered onto the test substrates using a 2 kg hand roller rolled twice in each direction at approximately 10 mm/s. The test samples were stored in ambient conditions for 1 hour before testing. The end of the tape was pulled back at 180, mounted in an Instron 5565 extensometer, and pulled at 300 ram/min. Peel tests were repeated three times, and the results were averaged.
B4j) Underwater Adhesion 180 Peel Test
[0067] The polymers were placed on 10 mm stripe of Kapton sheet and heated on 70 C. for 24 hours to anneal a square film with a thickness of 0.1 mm. The underwater adhesive properties of the PFPE polymers were measured by first immersing the polymers and substrates in deionized water for 1 hour. Contact between the adhesive and the substrate was made underwater by light pressing. A 2 kg hand roller was then rolled over the sample twice in each direction at approximately 10 mm/s. The adhered sample was then continually immersed in water for another hour. Finally, the sample was then immediately mounted onto the Instron 5565 extensometer for the peel adhesion test, conducted at room temperature at a peel rate of 300 ram/min. Peel tests were repeated three times, and the results were averaged.
B4k) Dry Lap Shear Adhesion Tests
[0068] The polymers were placed on 10 mm stripe of Kapton-covered glass slide and heated on 70 C. for 24 hours. Another Kapton slide was placed on top of the first and lightly pressed to form a lap shear joint. Samples were measured on an Instron 5565 extensometer and pulled apart at a measurements speed of 600 ram/min. The maximum force at joint failure divided by the overlap area provided the adhesion strength. Each sample was tested a minimum of three times and averaged. Double-sided scotch tape was tested in the same manner, by adhering between two Kapton-covered glass slides.
B4l) Underwater Lap Shear Adhesion Tests
[0069] For underwater lap shear adhesion tests, the polymer-coated Kapton slide and the fresh Kapton slide were placed underwater for 1 hour. The samples were joined underwater by lightly pressing them together and then remained submerged underwater for another hour. Samples were then tested on an Instron 5565 extensometer. Each sample was tested a minimum of three times and averaged. Double-sided scotch tape was tested in the same manner, by adhering between two Kapton-covered glass slides.
B4m) Statistical Analysis
[0070] Each adhesion test (peel or lap shear) was measured three times for each sample (n=3) and the error was determined by the sample standard deviation between the measurements. No pre-processing of the data or advanced statistical methods were used.