MEASURING TUBE, RECEIVING UNIT, AND MAGNETIC-INDUCTIVE FLOW METER
20230013776 · 2023-01-19
Inventors
Cpc classification
G01F1/586
PHYSICS
International classification
Abstract
The present disclosure relates to a measuring tube for conducting a flowable medium in a longitudinal direction, which includes: a measuring tube body designed to be electrically insulating, the measuring tube body including an integrally designed holder and a mounting surface for installing the measuring tube in a receiving unit in a mechanically detachable manner in a position defined by the mounting surface; at least two measuring electrodes positioned diametrically in the measuring tube body to form a galvanic contact with the medium; and at least one pole shoe formed from a single sheet metal part or from a plurality of sheet metal parts stacked in particular in the longitudinal direction of the pole shoe and connected to one another, the pole shoe being located in the holder. The present disclosure also relates to a receiving unit and a magnetic-inductive flow meter.
Claims
1-14. (canceled)
15. A measuring tube for conducting a flowable medium in a longitudinal direction, the measuring tube comprising: a measuring tube body, which is electrically insulating, including a mounting surface configured to enable a mechanically reversible installation of the measuring tube in a receiving unit in a position defined by the mounting surface, wherein the measuring tube body includes an integrally formed holder; at least two measuring electrodes arranged diametrically in the measuring tube body as to enable galvanic contact with the medium; and at least one pole shoe adapted from a single sheet metal part or from a plurality of sheet metal parts stacked in a longitudinal direction of the pole shoe and connected to one another, wherein the pole shoe is disposed in the holder.
16. The measuring tube of claim 15, wherein the at least one pole shoe includes a first end face and a second end face, which delimit the pole shoe in the longitudinal direction, and wherein the measuring tube body extends along the first end face and the second end face, covering each completely in the longitudinal direction.
17. The measuring tube of claim 16, wherein: the at least one pole shoe includes a first side face and a second side face; the first side face connects the first end face to the second end face; the second side face connects the first end face to the second end face; and the measuring tube body extends along the first side face and the second side face, covering each completely.
18. The measuring tube of claim 17, wherein: the at least one pole shoe includes a base surface that is not covered, or is only partially covered, by the measuring tube body; the base surface connects the first end face and the second end face; and the base surface connects the first side face with the second side face.
19. The measuring tube of claim 15, wherein the measuring tube body is monolithic; the measuring tube body is fabricated by a primary shaping operation; and the pole shoe is partially overmolded in the primary shaping operation by a material of the measuring tube body.
20. The measuring tube of claim 19, wherein the primary shaping operation is an injection molding operation.
21. The measuring tube of claim 15, wherein: a longitudinal plane, in which extends a longitudinal axis of the measuring tube and which extends perpendicular to an electrode axis connecting two measuring electrodes, divides the measuring tube body into two sides; the measuring tube comprises exactly one field guide body configured to guide a magnetic field, wherein the field guide body is disposed on one of the two sides of the measuring tube body; the field guide body is connected in a positive locking manner to the measuring tube body; the field guide body includes at least one open contact surfaces; and the field guide body is configured to connect two coil cores of a magnetic-field-generating device to each other after installation of the measuring tube in a receiving unit.
22. A receiving unit for receiving a replaceable measuring tube, the receiving unit comprising: a housing including a measuring tube holder; a magnetic-field-generating device adapted to generate a magnetic field that extends through the measuring tube, the magnetic-field-generating device comprising a coil and a coil core, wherein the magnetic-field-generating device is disposed in the housing; a measuring circuit configured to determine a measuring voltage applied across measuring electrodes of the measuring tube; an operating circuit configured to operate the magnetic-field-generating device; and at least two terminal contacts configured to be detachably connected to the measuring electrodes of the measuring tube electrically and mechanically to the measuring circuit, wherein contact regions of the respective terminal contacts protrude from the housing and extend into the measuring tube holder.
23. The receiving unit of claim 22, wherein the coil core extends through an opening in the measuring tube holder, and wherein the coil core is configured and arranged in the measuring tube holder such that, when the measuring tube is arranged in the measuring tube holder, a contact is made between the coil core and a pole shoe of the measuring tube.
24. The receiving unit of claim 22, wherein the measuring tube holder is delimited by two leg surfaces in a direction perpendicular to a mounting direction of the measuring tube and perpendicular to the longitudinal direction of the measuring tube body, wherein the measuring tube holder is delimited by a base surface in the mounting direction of the measuring tube.
25. The receiving unit of claim 24, wherein: a coil is arranged in the mounting direction behind the base surface in the housing; the coil core includes a first coil core section that extends through the coil; and the coil core includes a second coil core section which, starting from the first coil core section, extends in a direction of one of the two leg surfaces.
26. The receiving unit of claim 24, wherein: the magnetic-field-generating device includes two coils, each with a coil core extending through an interior of the corresponding coil; a connection of the two coil cores is enabled via exactly one field guide body; the magnetic-field-generating device includes two contact surfaces, each a contact surface for the field guide body arranged on the measuring tube; and the contact surfaces are disposed on an end face of the housing.
27. A magnetic-inductive flow meter, comprising: a measuring tube according to claim 15 configured to conduct a flowable medium in a flow direction; and a receiving unit, comprising: a housing including a measuring tube holder; a magnetic-field-generating device adapted to generate a magnetic field that extends through the measuring tube, the magnetic-field-generating device comprising a coil and a coil core, wherein the magnetic-field-generating device is disposed in the housing; a measuring circuit configured to determine a measuring voltage applied across the at least two measuring electrodes of the measuring tube; an operating circuit configured to operate the magnetic-field-generating device; and at least two terminal contacts configured to be detachably connected to the at least two measuring electrodes of the measuring tube electrically and mechanically to the measuring circuit, wherein contact regions of the respective terminal contacts protrude from the housing and extend into the measuring tube holder, wherein the measuring tube is connected in a mechanically reversible manner to the receiving unit.
28. The magnetic-inductive flow meter of claim 27, wherein the measuring tube is connected to the receiving unit by friction locking and/or positive locking.
29. The magnetic-inductive flow meter of claim 27, wherein the at least one pole shoe on the measuring tube and the coil core, which extends through an opening in the measuring tube holder, contact each other.
30. The magnetic-inductive flow meter of claim 27, wherein: the magnetic-field-generating device disposed in a housing of the receiving unit includes two coils; the two coils each include at least one coil core which extends through the corresponding coil; and a field guide body of the measuring tube connects the two coil cores to each other.
Description
[0073] The invention is explained in greater detail with reference to the following figures. The following are shown:
[0074]
[0075]
[0076]
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[0078]
[0079]
[0080]
[0081]
[0082]
[0083]
[0084]
[0085]
[0086] Terminal contacts 28.1, 28.2, 28.3 which have contact regions 29 that project into the measuring tube holder 24 are arranged in the leg surface 46.1. The terminal contacts 28.1, 28.2, 28.3 have a resilient design and are connected to a measuring circuit. When the measuring tube is inserted, the terminal contacts 28.1, 28.2, 28.3 are displaced in the direction of the housing interior. The resilient design ensures that, in the final installed state of the measuring tube, the terminal contacts 28.1, 28.2, 28.3 are moved in the direction of the initial position and thus form a mechanical contact with the assigned measuring electrode or reference electrode of the measuring tube. The connection between the terminal contacts 28.1, 28.2, 28.3 and the respective measuring electrodes or the reference electrode is positive locking and/or friction locking.
[0087] A plug connector 32 is arranged in the base surface 31 and serves to connect a temperature sensor arranged in the measuring tube to the measuring circuit arranged especially in the housing. The plug connector 32 is designed complementary to the contact connection of the temperature sensor. In an advantageous embodiment, the contact connection of the temperature sensor is designed as a jack plug, and the plug connector 32 is designed as a jack socket.
[0088]
[0089] In the measuring tube holder 24, a measuring tube 1 is arranged in a mechanically detachable and especially positive-locking and/or friction-locking manner. In the depicted embodiment, the coil core 27 is separated from the measuring tube 1 at least by the wall of the housing 23.
[0090]
[0091] The measuring electrode body 9 of the measuring electrodes 3.1, 3.2 is formed from a material which comprises metal. In the medium-contacting front region of the measuring electrodes 3.1, 3.2, the respective measuring electrode 3.1, 3.2 assumes the shape of a tip electrode.
[0092]
[0093] The reference electrode 33 is designed as a tip electrode and is connected to the measuring circuit via a third terminal contact 28.3. In the installed state, the contact region 29.3 of the third terminal contact 28.3 extends in a holder of the reference electrode 33. The third terminal contact 28.3 likewise has a resilient design. The first measuring electrode 3.1 or the first terminal contact 28.1 is located in a first cross-sectional plane 18.1, while the reference electrode 33 is located in a second cross-sectional plane 18.2 which is arranged offset in the longitudinal direction of the measuring tube 1.
[0094]
[0095] A plug connector 19 is arranged in the base surface 47 of the measuring tube holder 24, which plug connector is designed as a sleeve, especially as a jack sleeve. The plug connector has a longitudinal axis which runs parallel to a measuring electrode axis of the measuring tube. The plug connector 19 is arranged offset in the longitudinal direction of the measuring tube (not shown) with respect to the coil 26.
[0096]
[0097] The fixing body 53 has a pressing surface 59, which ensures that a straight insertion of the measuring tube 1 into the measuring tube holder 24 when there is contact between the pressing surface 59 of the fixing body 53 and the pressing surface 55 of the measuring tube 1 is converted into a movement of the fixing body 53 perpendicular to the mounting direction in the direction of the housing interior. The pressing surface 59 therefore has a normal vector formed from a sum of two base vectors, namely from a first base vector, which points exclusively counter to the mounting direction, and a second base vector which points into the measuring tube holder 24 and runs perpendicular to the first base vector.
[0098]
[0099]
[0100] In the depicted embodiment, the measuring tube 1 comprises two diametrically arranged pole shoes 35.1, 35.2. By means of an injection molding method, the pole shoes 35.1, 35.2 are partially overmolded by the potting compound that forms the measuring tube body 2, but at least to the extent that the side faces 38, 39 and the end faces 36, 37 are at least partially covered and the base surface 40 is free or partially exposed, so that no disadvantageous intermediate layer is present between the base surface 40 of the pole shoe 35 and the coil core 27. The base surface 40 is designed to be complementary to the respective end section of the coil core 27. In the depicted embodiment, the base surface 40 and the associated end section of the coil core 27 are designed as a planar surface.
[0101] The embodiment of the terminal contacts corresponds to the depicted embodiment of
[0102]
[0103]
[0104] The measuring tube body 2 has two diametrically arranged holders 34 each for a pole shoe 35, wherein a reference line connecting the pole shoes 35 intersects the longitudinal axis 7 of the measuring tube 1 perpendicularly. The pole shoes 35 are integrated in the measuring tube body 2 in such a way that only a base surface 40 is exposed which is brought into contact with the respective coil core arranged in the receiving unit. The base surface 40 is planar in the depicted embodiment.
[0105] In addition, the measuring tube 1 has two holders 52.1, 52.2 which are offset in the longitudinal direction of the measuring tube 1 and are configured to exclude a fixing body of a fixing device arranged in the receiving unit. Starting from the holders 52.1, 52.2, a pressing surface 55 extends in each case in the mounting direction. The pressing surface 55 has a normal vector which is formed from the sum of two base vectors, namely a first base vector which points in the mounting direction (see arrow), and a second base vector which is oriented perpendicular to the first base vector and parallel to the second longitudinal axis 6.2. The pressing surface 55 serves to convert a linear mounting movement of the measuring tube 1 in the mounting direction into a linear movement of the fixing body in the direction of the housing interior. The fixing body is displaced uniformly into the housing interior by the pressing surface 55. After the pressing surface has been overcome, the spring of the fixing device causes the fixing body to be moved in the direction of the holder 52. The holder 52 is formed complementary to a partial section of the fixing body. In the depicted embodiment, a guide surface 32 is provided between the holder 52 and the pressing surface 55, which guide surface is formed inclined to the pressing surface 55 and is shaped in such a way that, in the case of a tensile force on the measuring tube opposite the mounting direction, the fixing body is guided out of the holder 52, and thus the positive-locking and/or friction-locking connection between the measuring tube 1 and the receiving unit is released. According to the embodiment, an additional unlocking device is not necessary. A longitudinal plane of the measuring tube body, which is oriented perpendicular to the electrode axis 21, divides the holders 52.1, 52.2 in two sides in each case. The longitudinal plane is not a mirror plane, because only one of the two sides has a guide surface 32. The opposite side has a stop surface, the normal vector of which points substantially just in the mounting direction.
[0106] The measuring tube body 2 is formed in one piece and produced by means of an injection molding method.
[0107]
[0108] The measuring tube 1 has two diametrically arranged measuring electrodes which are intersected by an electrode axis 21. In addition, two diametrically arranged pole shoes are integrated in the measuring tube body 2. A longitudinal plane 41 runs perpendicular to the electrode axis 21, wherein the longitudinal axis of the measuring tube lies in the longitudinal plane 41. The longitudinal plane 41 divides the measuring tube 1 into two parts I, II. A part I of the measuring tube 1 has a field guide body 42 which is at least partially integrated in the measuring tube body 2 and has a first contact surface 43.1 and a second contact surface 43.2, each of which is designed to be exposed and serves to form a contact with the contact surfaces 50.1, 50.2 of the magnetic-field-generating device 25 when the measuring tube 1 is inserted into the measuring tube holder 24. The field guide body 42 can be overmolded in the injection molding method, whereby the field guide body 42 is connected to the measuring tube body 2 in a positive-locking manner.
[0109] In the installed state, the field guide body 42 touches the contact surfaces 50.1, 50.2 of the magnetic-field-generating device 25, and the generated magnetic field is guided around the measuring section of the measuring tube through the two field guide bodies 42, 49 from a coil core 27.1 up to the opposite coil core 27.2.
LIST OF REFERENCE SIGNS
[0110] 1 Measuring tube [0111] 2 Measuring tube body [0112] 3 Measuring electrode [0113] 3.1 First measuring electrode [0114] 3.2 Second measuring electrode [0115] 4 Holder [0116] 5.1 First region [0117] 5.2 Second region [0118] 6.1 First longitudinal axis [0119] 6.2 Second longitudinal axis [0120] 7 Longitudinal axis of the measuring tube body [0121] 8 Longitudinal plane [0122] 9 Measuring electrode body [0123] 10 Measuring electrode part [0124] 10.1 First measuring electrode part [0125] 10.2 Second measuring electrode part [0126] 11 Front region of the first measuring electrode part [0127] 12 End region of the first measuring electrode part [0128] 13 Holder in the end region of the first measuring electrode part [0129] 14 Front region of the second measuring electrode part [0130] 15 End region of the second measuring electrode part [0131] 16 Holder in the end region of the second measuring electrode part [0132] 17 Temperature sensor [0133] 18.1 First cross-sectional plane [0134] 18.2 Second cross-sectional plane [0135] 19 Plug connector [0136] 20 Reference axis of the temperature sensor [0137] 21 Electrode axis [0138] 22 Receiving unit [0139] 23 Housing [0140] 24 Measuring tube holder [0141] 25 Magnetic-field-generating device [0142] 26 Coil [0143] 27 Coil core [0144] 28 Connection contacts [0145] 28.1 First terminal contact [0146] 28.2 Second terminal contact [0147] 28.3 Third terminal contact [0148] 29 Contact region [0149] 30 Measuring circuit [0150] 31 Base surface [0151] 32 Guide surface [0152] 33 Reference electrode [0153] 34 Holder [0154] 35 Pole shoe [0155] 36 First end face [0156] 37 Second end face [0157] 38 First side [0158] 39 Second side [0159] 40 Base surface [0160] 41 Longitudinal plane [0161] 42 Field guide body [0162] 43 Contact surface [0163] 44 Operating circuit [0164] 45 Opening [0165] 46 Leg surface [0166] 47 Base surface [0167] 48 Coil core section [0168] 49 Field guide body [0169] 50 Contact surfaces [0170] 51 Front side [0171] 52 Holder [0172] 53 Fixing body [0173] 54 Fixing device [0174] 55 Pressing surface of the measuring tube [0175] 56 Opening [0176] 57 Inner surface [0177] 58 Magnetic-inductive flow meter [0178] 59 Pressing surface of the fixing body [0179] 60 Process connection