SORTING DEVICE AND METHOD
20230020900 ยท 2023-01-19
Assignee
Inventors
Cpc classification
B07C5/00
PERFORMING OPERATIONS; TRANSPORTING
B07C5/38
PERFORMING OPERATIONS; TRANSPORTING
B07C5/36
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
In a sorting method and a sorting device, articles are sorted and identified in multiple stages and are discharged from the sorting lines in a manner backed up in multiple sorting lines.
Claims
1. A sorting device (10) for sorting multiple articles (11), wherein the device comprises: at least one first sorting stage (100) with at least two first sorting lines (101a, 101b), each having a first entrance (103a, 103b) upstream and a first exit (105a, 105b) downstream, wherein the first entrances (103a, 103b) of the first sorting lines (101a, 101b) of the first sorting stage (100) are connected to a supply path (20) for supplying the articles (11), and the first exits (105a, 105b) of the first sorting lines (101a, 101a) of the first sorting stage (100) are connected to a first transport path (21) for advancing the articles (11), and a first stopper (31) is arranged at each of the first exits (105a, 105b) of the first sorting lines (101a, 101b) of the first sorting stage (100), which stopper (31) comprises a switching element, which can be actuated by a controller in order to discharge a group of articles (11) from the respective first sorting line (101a, 101b) onto the first transport path (21), and a first apparatus for separating and identifying (41) is arranged in the supply path (20) upstream of the first sorting lines (101a, 101b), and in each case, a second apparatus for separating and identifying (42) is arranged in the first sorting lines (101a, 101b) of the first sorting stage (100) and upstream of the corresponding first stopper (31), and at least one second sorting stage (200) with at least two second sorting lines (201a, 201b), each having a first entrance (203a, 203b) upstream and a second exit (205a, 205b) downstream, wherein the first exits (105a, 105b) of the first sorting lines (101a, 101b) of the first sorting stage (100) are connected to the second entrances (203a, 203b) of the second sorting lines (201a, 201b) of the second sorting stage (200) by means of the first transport path (21), so that articles (11) can be transferred from one of the first sorting lines (101a, 101b) of the first sorting stage (100) into one of the second sorting lines (201a, 201b) of the second sorting stage (200), and the second exits (205a, 205b) of the second sorting lines (201a, 201b) of the second sorting stage (200) are connected to a second transport path (22) for advancing the articles (11), and a second stopper (32) is arranged at each of the second exits (205a, 205b) of the second sorting lines (201a, 201b) of the second sorting stage (200), which stopper (32) comprises a switching element, which can be actuated by a controller in order to discharge a group of articles (11) from the respective second sorting line (201a, 201b) onto the second transport path (22), and a third apparatus (43) for separating and identifying is arranged in the first transport path (21), and in each case, a fourth apparatus (44) for separating and identifying is arranged in the second sorting lines (201a, 201b) of the second sorting stage (200) and upstream of the corresponding second stopper (32), wherein the apparatuses for separating and identifying (41 . . . 44) are connected to the controller.
2. The sorting device (10) according to claim 1, further comprising a third sorting stage (300), which is arranged downstream of the second sorting stage (200) and which comprises at least two third sorting lines (301a, 301b), each having a third entrance (303a, 303b) and a third exit (305a, 305b), wherein the third entrances (303a, 303b) of the third sorting lines (301a, 301b) of the third sorting stage (300) are connected to the second transport path (22), and the third exits (305a, 305b) of the third sorting lines (301a, 301b) of the third sorting stage (300) are connected to a third transport path (23) for advancing the articles (11), and a third stopper (33) is arranged at each of the third exits (305a, 305b) of the third sorting lines (301a, 301b), which stopper (33) comprises a switching element, which can be actuated by a controller in order to discharge a group of articles (11) from the respective third sorting line (301a, 301b) onto the third transport path (23), and a fifth apparatus for separating and identifying (45) is arranged in the second transport path (22), and wherein in each case, a sixth apparatus for separating and identifying (46) is arranged in the third sorting lines (301a, 301b) of the third sorting stage (300) and upstream of the corresponding third stopper (33), wherein the fifth and sixth apparatuses for separating and identifying (45, 46) are connected to the controller.
3. The sorting device (10) according to claim 2, further comprising a fourth sorting stage (400), which is arranged downstream of the third sorting stage (300) and which comprises at least two fourth sorting lines (401a, 401b), each having a fourth entrance (403a, 403b) and a fourth exit (405a, 405b), wherein the fourth entrances (403a, 403b) of the fourth sorting lines (401a, 401b) of the fourth sorting stage (400) are connected to the third transport path (23), and the fourth exits (405a, 405b) of the fourth sorting lines (401a, 401b) of the fourth sorting stage (400) are connected to a fourth transport path (24) for advancing the articles (11), and a fourth stopper (34) is arranged at each of the fourth exits (405a, 405b) of the fourth sorting lines (401a, 401b), which stopper (34) comprises a switching element, which can be actuated by a controller in order to discharge a group of articles (11) from the respective fourth sorting line (401a, 401b) onto the fourth transport path (24), and a seventh apparatus for separating and identifying (47) is arranged in the third transport path (23), and wherein in each case, an eighth apparatus for separating and identifying (48) is arranged in the fourth sorting lines (401a, 401b) of the fourth sorting stage (400) and upstream of the corresponding fourth stopper (33), wherein the seventh and eighth apparatuses for separating and identifying (47, 48) are connected to the controller.
4. The sorting device (10) according to claim 1, in which at least one of the respective sorting stages (100, 200, 300, 400) has more than two sorting lines.
5. The sorting device (10) according to claim 1, in which the controller is configured and provided for counting the articles (11) by means of at least one of the apparatuses for separating and identifying (41 . . . 48).
6. The sorting device (10) according to claim 1, in which the apparatuses for separating and identifying comprise at (41 . . . 48) comprise at least one reader, and the articles (11) are assigned an identifying means (49), which can be read by the reader.
7. The sorting device (10) according to claim 1, in which the supply path (20), the sorting lines (101a, 101b, 201a, 201b, 301a, 301b, 401a, 401b) and the transport path(s) (21 . . . 24) comprise an overhead conveying device (50) for the suspended transport of the articles (11).
8. The sorting device (10) according to claim 7, in which the overhead conveying device (50) comprises at least one hanging bag (51) for receiving one or multiple articles (11).
9. The sorting device (10) according to claim 7, in which the overhead conveying device (50) comprises transport carriers (52) for suspending at least one article (11).
10. A sorting method of articles (11), comprising the steps of: (S1) supplying articles (11) on a supply path (20), (S2) a first identification and separation of the articles (11) in the supply path (20), (S3) a first distribution of the articles (11) based on the first identification and separation (S2), on at least two first sorting lines (101a, 101b), (S4) a second identification and separation of the articles (11) in the respective first sorting line (101a; 101b) (S5) a first collecting of articles (11) to form a group of articles (11) in the respective first sorting line (101a; 101b), (S6) a first discharge of the group of articles (11) from (S5) into a first transport path (21), (S7) a third identification and separation of the articles (11) in the first transport path (21), (S8) a second distribution of the articles (11) based on the third identification and separation (S7), on at least two second sorting lines (201a, 201b), (S9) a fourth identification and separation of the articles (11) in the respective second sorting line (201a; 201b), (S10) a second collecting of articles (11) to form a group of articles (11) in the respective second sorting line (201a; 201b), (S11) a second discharge of the group of articles (11) from (S10) into a second transport path (22).
11. The sorting method according to claim 10, further comprising the subsequent steps of: (S12) a fifth identification and separation of the articles (11) in the second transport path (22), (S13) a third distribution of the articles (11) based on the fifth identification and separation (S12), on at least two third sorting lines (301a, 301b), (S14) a sixth identification and separation of the articles (11) in the respective third sorting line (301a; 301b), (S15) a third collecting of articles (11) to form a group of articles (11) in the respective third sorting line (301a; 301b), (S16) a third discharge of the group from (S15) of articles (11) into a third transport path (23).
12. The sorting method according to claim 11, further comprising the subsequent steps of: (S17) a seventh identification and separation of the articles (11) in the third transport path (23), (S18) a fourth distribution of the articles (11) based on the seventh identification and separation (S17), on at least two fourth sorting lines (401a, 401b), (S19) an eighth identification and separation of the articles (11) in the respective fourth sorting line (401a; 401b), (S20) a fourth collecting of articles (11) to form a group of articles (11) in the respective fourth sorting line (401a; 401b), (S21) a fourth discharge of the group from (S20) of articles (11) into a fourth transport path (24).
Description
[0067] These show in a respectively very simplified schematic representation:
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[0075]
[0076] First of all, it is to be noted that in the different embodiments described, equal parts are provided with equal reference numbers and/or equal component designations, where the disclosures contained in the entire description may be analogously transferred to equal parts with equal reference numbers and/or equal component designations. Moreover, the specifications of location, such as at the top, at the bottom, at the side, chosen in the description refer to the directly described and depicted figure and in case of a change of position, these specifications of location are to be analogously transferred to the new position.
[0077] It should be noted that in the figures, the flow of the articles proceeds from the top to the bottom. Also, for the sake of clarity, only a few articles and/or groups of articles are shown.
[0078] With initial reference,
[0079] In each of the first sorting lines 101a and 101b, one second apparatus for separating and identifying 42 is arranged upstream of the respective first exit 105a and/or 105b. A third apparatus for separating and identifying 43 is arranged in the first transport path 21 downstream of the first exits 105a and 105b and upstream of the second entrances 203a and 203b.
[0080] In each case, one stopper 31 is arranged between the respective first exit 105a and/or 105b and the respective second apparatus for separating and identifying 42. The sorting device 10 thus also comprises the stoppers 31. All stoppers 31 are provided to release and/or discharge a group of articles 11 from the respective sorting line onto the transport path arranged downstream. In
[0081] Thus, the sorting device 10 for sorting multiple articles 11 may comprise: [0082] a supply path 20 for supplying the articles 11, [0083] at least one first sorting stage 100 with at least two first sorting lines 101a, 101b, each having a first entrance 103a, 103b upstream and a first exit 105a, 105b downstream, [0084] at least one first transport path 21 for advancing the articles 11 [0085] a first stopper 31 on each of the first exits 105a, 105b of the first sorting lines 101a, 101b of the first sorting stage 100, [0086] a first apparatus for separating and identifying 41 in the supply path 20 upstream of the first sorting lines 101a, 101b, and/or [0087] in each case, a second apparatus for separating and identifying 42 in the first sorting lines 101a, 101b of the first sorting stage 100 and upstream of the corresponding first stopper 31.
[0088] The first entrances 103a, 103b of the first sorting line 101a, 101b of the first sorting stage 100 are connected to the supply path 20 for supplying the articles 11, and the first exits 105a, 105b of the firs sorting line 101a, 101a of the first sorting stage 100 are connected to the first transport path 21 for advancing the articles 11.
[0089] The second sorting lines 201a and 201b of the second sorting stages 200 are connected with their respective second entrances 203a and 203b with the first transport path 21, downstream of the third apparatus for separating and identifying 43. The structure of the second sorting lines 201a and 201b correspond to that of the first sorting lines 101a and 101b, wherein a fourth apparatus for separating and identifying 44 is arrange din each of the second sorting lines 201a and 201b, upstream of the respective second exit 205a and/or 205b. A detailed description is not given at this point for the sake of brevity. The exits 205a and 205b of the second sorting lines 201a and 201b are connected to the second transport path 22.
[0090] In each case, one stopper 32 is arranged between the respective second exit 205a and/or 205b and the respective fourth apparatus for separating and identifying 44. The sorting device 10 thus also comprises the stoppers 32. All stoppers 32, analogously to the stoppers 31 of the first sorting stage 100, are provided to release and/or discharge a group of articles 11 from the respective sorting line onto the transport path arranged downstream. Once the stopper 32 is opened by the controller, the group of articles 11 backed up by the stopper 32 reach the respective transport path 22 arranged downstream.
[0091] Thus, the sorting device 10 for sorting multiple articles 11 may comprise: [0092] a third apparatus for separating and identifying 43 in the first transport path 21. [0093] at least one second sorting stage 200 with at least two second sorting lines 201a, 201b, each having a first entrance 203a, 203b upstream and a second exit 205a, 205b downstream, [0094] a second stopper 32 on each of the second exits 205a, 205b of the second sorting lines 201a, 201b of the second sorting stage 200, [0095] in each case, a fourth apparatus for separating and identifying 44 in the second sorting lines 201a, 201b of the second sorting stage 200 and upstream of the corresponding second stopper 32, and/or [0096] at least one second transport path 22 for advancing the articles 11.
[0097] The first exits 105a, 105b of the first sorting lines 101a, 101b of the first sorting stage 100 are connected to the second entrances 203a, 203b of the second sorting lines 201a, 201b of the second sorting stage 200 by means of the first transport path 21, so that articles 11 from one of the first sorting lines 101a, 101b of the first sorting stage 100 can be conveyed into one of the second sorting lines 201a, 201b of the second sorting stage 200. The second exits 205a, 205b of the second sorting lines 201a, 201b of the second sorting stage 200 are connected to the second transport path 22 for advancing the articles 11.
[0098] Thus, the sorting device 10 for sorting multiple articles 11 may comprise:
[0099] a controller, on the one hand for actuating a switching element for the respective first stopper 31, in order to discharge a group of articles 11 from the respective first sorting line 101a, 101b onto the firs transport path 21, and on the other hand for actuating a switching element for the respective second stopper 32, in order to discharge a group of articles 11 from the respective second sorting line 201a, 201b onto the second transport path 22.
[0100] The apparatuses for separating and identifying 41 . . . 44 are connected to the controller.
[0101] All apparatuses for separating and identifying 41 . . . 44 can separate, count articles 11 and/or read information from an identifying means 49 assigned to the respective articles 11 (as can be seen in
[0102]
[0103] The sorting device 10 shown in
[0104] Thus, the sorting device 10 for sorting multiple articles 11 may comprise:
[0105] a fifth apparatus for separating and identifying 45 in the second transport path 22,
[0106] at least one third sorting stage 300 with at least two third sorting lines 301a, 301b, each having a third entrance 303a, 303b upstream and a third exit 305a, 305b downstream,
[0107] a third stopper 33 on each of the third exits 305a, 305b of the third sorting lines 301a, 301b of the third sorting stage 300,
[0108] in each case, a sixth apparatus for separating and identifying 46 in the third sorting lines 301a, 301b of the third sorting stage 300 and upstream of the corresponding second stopper 33, and/or
[0109] at least one third transport path 23 for advancing the articles 11.
[0110] The fifth and sixth apparatuses for separating and identifying 45, 46 are connected to the controller.
[0111] Thus, the sorting device 10 for sorting multiple articles 11 may comprise:
[0112] a controller, on the one hand for actuating a switching element for the respective third stopper 33 in order to discharge a group of articles 11 from the respective third sorting line 301a, 301b onto the third transport path 23.
[0113] In
[0114] The sorting device 10 shown in
[0115] Thus, the sorting device 10 for sorting multiple articles 11 may comprise:
[0116] a seventh apparatus for separating and identifying 47 in the third transport path 23,
[0117] at least one fourth sorting stage 400 with at least two fourth sorting lines 401a, 401b, each having a fourth entrance 403a, 403b upstream and a fourth exit 405a, 405b downstream,
[0118] a fourth stopper 34 on each of the fourth exits 405a, 405b of the fourth sorting lines 401a, 401b of the fourth sorting stage 400,
[0119] in each case, an eighth apparatus for separating and identifying 48 in the fourth sorting lines 401a, 401b of the fourth sorting stage 400 and upstream of the corresponding fourth stopper 34, and/or
[0120] at least one fourth transport path 24 for advancing the articles 11.
[0121] The seventh and eighth apparatuses for separating and identifying 47, 48 are connected to the controller.
[0122] Thus, the sorting device 10 for sorting multiple articles 11 may comprise:
[0123] a controller, on the one hand for actuating a switching element for the respective fourth stopper 34 in order to discharge a group of articles 11 from the respective fourth sorting line 401a, 401b onto the fourth transport path 24.
[0124] In the embodiments described above, all entrances and exits of the sorting lines are connected to the corresponding transport path and/or supply path by means of switches. The switches, stoppers, and apparatus for separating and identifying are connected to a controller (not shown) and are controlled by said controller. The transport movement of the articles in the sorting device can take place by means of gravity or in a driven manner (or a combination thereof). By means of a respective controlling of the switches in the region of the respective entrances of the sorting lines, the articles can be conveyed from the supply path and/or transport path to the sorting lines. The number of sorting lines per sorting stage is random and the sorting stages may have a number of sorting lines that is different from the other sorting stage(s).
[0125]
[0126] Due to first identification and separation completed in step S2, it is possible in step S3 to distribute the corresponding article 11, as described above, to a first sorting line 101a to 101d. In a fourth step S4, the articles 11 distributed to the respective first sorting lines in step S3 are identified and separated a second time. The articles 11 identified and separated in step S4 in one of the first sorting lines 101a to 101d are then collected downstream by a stopper in the respective first sorting line 101a to 101d in step S5 until a group of articles 11 is complete. The group of articles 11 may comprise a number and/or type of articles 11 predetermined by the controller.
[0127] In step S6, the group of articles collected in step S5 is then discharged from one of the first stoppers 31 to a section located downstream. In step S7, the articles discharged in step S6 are identified and separated a third time. Due to the identification and separation completed in step S7, each of the articles 11 can be distributed a second time to second sorting lines 201a to 201d in step S8. In a step S9, the articles 11 distributed to the respective second sorting lines in step S8 are identified and separated a fourth time. The articles 11 identified and separated in step S9 in one of the second sorting lines 201a to 201d are then collected downstream by a stopper in the respective second sorting line 201a to 201d in step S10 , until a group of articles 11 is complete. The group of articles 11 may comprise a number and/or type of articles 11 predetermined by the controller. In step S11, the group of articles 11 collected in step S10 is then discharged from one of the second stoppers 32 to a section located downstream.
[0128] The method shown in
[0129] The method shown in
[0130] The groups of articles 11 mentioned above are determined by a controller and the formation of groups can be determined arbitrarily. The controller also controls the stoppers 31 to 34 and apparatuses for separating and identifying 41 to 48 as well as the switches dependent on a freely selectable program. If a certain group of articles 11 in front of one of the stoppers 31 to 34 is reached, the respective apparatus for separating and identifying 41 to 48 upstream holds back the articles 11 located upstream until the relevant group of articles 11 was released by the respective stopper 31 to 34 and directed into a section downstream of the respective stopper 31 to 34. Then, by means of the interaction in each sorting line 101a to 101d, 201a to 201d, 301a to 301d, 401a to 401d between the stopper 31 to 34 and the upstream apparatus for separating and identifying 42, 44, 46 and 48, the next group of articles 11 is collected in front of the respective stopper 31 to 34.
[0131] At this point, it should be noted that all apparatuses for separating and identifying 41 to 48 separate, count the articles 11 and/or can read information from an identifying means 49 assigned to the respective articles 11.
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[0134] Generally, the overhead conveying device 50 may also comprise at least one hanging bag 51 for receiving one or multiple articles 11 and at least one transport carrier 52 for hanging one or multiple articles 11 although this is not shown.
[0135] The exemplary embodiments show possible embodiment variants, and it should be noted in this respect that the invention is not restricted to these particular illustrated embodiment variants of it, but that rather also various combinations of the individual embodiment variants are possible and that this possibility of variation owing to the technical teaching provided by the present invention lies within the ability of the person skilled in the art in this technical field.
[0136] The scope of protection is determined by the claims. Nevertheless, the description and drawings are to be used for construing the claims. Individual features or feature combinations from the different exemplary embodiments shown and described may represent independent inventive solutions. The object underlying the independent inventive solutions may be gathered from the description.
[0137] All indications regarding ranges of values in the present description are to be understood such that these also comprise random and all partial ranges from it, for example, the indication 1 to 10 is to be understood such that it comprises all partial ranges based on the lower limit 1 and the upper limit 10, i.e. all partial ranges start with a lower limit of 1 or larger and end with an upper limit of 10 or less, for the needle tip 1 through 1.7, or 3.2 through 8.1, or 5.5 through 10.
[0138] Finally, as a matter of form, it should be noted that for ease of understanding of the structure, elements are partially not depicted to scale and/or are enlarged and/or are reduced in size.
LIST OF REFERENCE NUMBERS
[0139] 10 Sorting device
[0140] 11 Article(s)
[0141] 20 Supply path
[0142] 21 First transport path
[0143] 22 Second transport path
[0144] 23 Third transport path
[0145] 24 Fourth transport path
[0146] 31 First stopper
[0147] 32 Second stopper
[0148] 33 Third stopper
[0149] 34 Fourth stopper
[0150] 41 First apparatus for separating and identifying
[0151] 42 Second apparatus for separating and identifying
[0152] 43 Third apparatus for separating and identifying
[0153] 44 Fourth apparatus for separating and identifying
[0154] 45 Fifth apparatus for separating and identifying
[0155] 46 Sixth apparatus for separating and identifying
[0156] 47 Seventh apparatus for separating and identifying
[0157] 48 Eighth apparatus for separating and identifying
[0158] 49 Identifying means
[0159] 50 Overhead conveying device
[0160] 51 Hanging bag
[0161] 52 Transport carrier
[0162] 100 First sorting stage
[0163] 101a, 101b, 101c, 101d First sorting lines
[0164] 103a, 103b, 103c, 103d First entrances
[0165] 105a, 105b, 105c, 107d First exits
[0166] 200 Second sorting stage
[0167] 201a, 201b, 201c, 201d Second sorting lines
[0168] 203a, 203b, 203c, 203d Second entrances
[0169] 205a, 205b, 205c, 205d Second exits
[0170] 300 Third sorting stage
[0171] 301a, 301b, 301c, 301d Third sorting lines
[0172] 303a, 303b, 303c, 303d Third entrances
[0173] 305a, 305b, 305c, 305d Third exits
[0174] 400 Fourth sorting stage
[0175] 401a, 401b, 401c, 401d fourth sorting lines
[0176] 403a, 403b, 403c, 403d fourth entrances
[0177] 405a, 405b, 405c, 405d Fourth exits