ELECTROMECHANICAL MICROSYSTEM
20240034616 · 2024-02-01
Assignee
Inventors
- Laurent MOLLARD (Grenoble Cedex 09, FR)
- Stéphane NICOLAS (Grenoble Cedex 09, FR)
- Damien SAINT-PATRICE (Grenoble Cedex 09, FR)
Cpc classification
B81C1/00341
PERFORMING OPERATIONS; TRANSPORTING
B81B3/0051
PERFORMING OPERATIONS; TRANSPORTING
B81C2201/0132
PERFORMING OPERATIONS; TRANSPORTING
B81B2203/0127
PERFORMING OPERATIONS; TRANSPORTING
G02B26/0858
PHYSICS
International classification
B81B3/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The invention relates to an electromechanical microsystem comprising an electromechanical transducer, a deformable membrane and a cavity hermetically containing a deformable medium, preserving a constant volume under the action of an external pressure change. The deformable membrane forms a wall of the cavity and has at least one free zone being deformed. The electromechanical transducer is configured, such that its movement is a function of said external pressure change, and conversely. The free zone engages with an external member, such that its deformation induces, or is induced by, a movement of the external member. The electromechanical microsystem is thus capable of moving the external member or of capturing a movement of this member.
Claims
1. An electromechanical microsystem, comprising: at least one electromechanical transducer comprising a moveable part between a non-urged balanced position, and an urged unbalanced position, at least one deformable membrane, a deformable cavity, delimited by walls, at least one part of the deformable membrane forming at least one part of a first wall taken among said walls of the cavity, the cavity hermetically containing a deformable medium preserving a substantially constant volume under action of an external pressure change exerted on the deformable medium through a wall of the walls of the cavity, wherein the moveable part of the electromechanical transducer is configured such that movement is a function of said external pressure change, or conversely that the movement induces an external pressure change, wherein said at least one part of the deformable membrane has a free zone to be deformed, according to said external pressure change, wherein said free zone is configured to engage with an external member such that its deformation of the free zone induces, or is induced by, a movement of the external member, and wherein a surface of the free zone of the deformable membrane is twice lower than a surface of the moveable part of the electromechanical transducer.
2. The electromechanical microsystem according to claim 1, wherein the free zone of the deformable membrane is configured to engage with the external member via a pin fixed on said free zone, in contact with said free zone.
3. The electromechanical microsystem according to claim 2, wherein the pin is formed at a same time as the free zone of the deformable membrane is exposed.
4. The electromechanical microsystem according to claim 2, wherein the pin is fixed to the center of the free zone of the deformable membrane.
5. The electromechanical microsystem according to claim 2, wherein the pin is configured to be able to be integral with the external member by bonding or magnetism.
6. The electromechanical microsystem according to claim 1, wherein at least one part of the electromechanical transducer forms a part of said first wall of the cavity.
7. The electromechanical microsystem according to claim 6, wherein the electromechanical transducer extends, directly or indirectly, on the deformable membrane, and around the free zone of the deformable membrane.
8. The electromechanical microsystem according to the claim 7, wherein the electromechanical transducer fully surrounds the free zone of the deformable membrane, the electromechanical transducer having an annular shape, the circular centre center of which defines the extent of the free zone of the deformable membrane.
9. The electromechanical microsystem according to claim 1, wherein the electromechanical transducer is configured, such that a movement of the moveable part from a balanced position to an unbalanced position induces an increase of the external pressure acting on the deformable medium, and wherein the deformable membrane is configured such that an increase of the external pressure acting on the deformable medium induces a deformation of the free zone of the deformable membrane tending to move the external member of at least one second wall of the cavity away, the second wall being different from the first wall and remaining fixed, when the deformable membrane is deformed.
10. The electromechanical microsystem according to claim 1, wherein the electromechanical transducer is configured such that a movement of the moveable part from an balanced position to its unbalanced position induces a decrease of the external pressure acting on the deformable medium and wherein the deformable membrane is configured such that a decrease of the external pressure acting on the deformable medium induces a deformation of the free zone of the deformable zone, tending to move the external member of at least one second wall of the cavity closer, the second wall being different from the first wall and remaining fixed when the deformable membrane is deformed.
11. The electromechanical microsystem according to claim 1, wherein at least the moveable part of the electromechanical transducer is integral with a zone of the deformable membrane adjacent to the free zone of the deformable membrane, such that a movement of the moveable part of the electromechanical transducer induces a corresponding movement of said zone of the deformable membrane adjacent to its free zone.
12. The electromechanical microsystem according to claim 1, wherein the moveable part of the electromechanical transducer has a surface at least twice larger than a surface of the free zone of the deformable membrane.
13. The electromechanical microsystem according to claim 1, wherein the deformable membrane is configured such that its free zone is capable of being deformed with an amplitude of at least 50 m in a direction perpendicular to the plane, wherein the membrane mainly extends when at rest.
14. The electromechanical microsystem according to claim 1, further comprising at least one lateral abutment, supported by said first wall of the cavity, configured to guide the movement of the external member.
15. The electromechanical microsystem according to claim 14, wherein, the free zone of the deformable membrane is configured to engage with the external member via a pin fixed on said free zone, the pin extends from the free zone of the deformable membrane beyond said at least one lateral abutment.
16. The electromechanical microsystem according to claim 14, wherein, the free zone of the deformable membrane is configured to engage with the external member via a pin fixed on said free zone, the pin extends from the free zone of the deformable membrane below said lateral abutment.
17. The electromechanical microsystem according to claim 1, further comprising a bottom abutment supported by the wall of the cavity opposite the free zone of the deformable membrane, the bottom abutment extending into the cavity towards the free zone and having a shape and dimensions configured to limit the deformation of the free zone of the deformable membrane or limit the contact surface between the membrane and the wall of the cavity opposite the free zone of the deformable membrane.
18. The electromechanical microsystem according to claim 1, wherein the electromechanical transducer is a piezoelectric transducer, comprising a PZT-based piezoelectric material.
19. The electromechanical microsystem according to claim 1, wherein the electromechanical transducer is a static working transducer.
20. The electromechanical microsystem according to claim 1, wherein the electromechanical transducer is a vibration working transducer at at least one resonance frequency, said at least one resonance frequency being less than 100 kHz.
21. The electromechanical microsystem according to claim 1, wherein the deformable medium hermetically contained in the cavity comprises at least one fluid.
22. An opto-mechanical system comprising at least one electromechanical microsystem according to claim 1, and at least one optical microsystem.
23. The opto-mechanical system according to claim 22, wherein said at least one optical microsystem comprises at least one mirror, the opto-electromechanical system being configured such that the movement of the moveable part of the electromechanical transducer causes a movement of the at least one mirror.
24. The opto-mechanical system according to claim 22, further comprising a plurality of the electromechanical microsystems, each having a free zone arranged opposite a part of one same optical microsystem.
25. A method for manufacturing an electromechanical microsystem according to claim 1, the method comprising: forming, on a substrate, at least one portion of at least one electromechanical transducer, depositing the deformable membrane, forming a cavity open on the deformable membrane, filling with the deformable medium and closing the cavity, and etching the substrate to form a front face of the electromechanical microsystem.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0029] The aims, objectives, as well as the features and advantages of the invention will best emerge from the detailed description of an embodiment of the latter, which is illustrated by the following accompanying drawings, wherein:
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039] The drawings are given as examples, and are not limiting of the invention. They constitute principle schematic representations intended to facilitate the understanding of the invention and are not necessarily to the scale of practical applications. In particular, the thicknesses of the different layers, walls and members illustrated are not necessarily representative of reality. Likewise, the lateral dimensions of the piezoelectric element, of the free zone of the membrane and/or of the abutments are not necessarily representative of reality, in particular when considered against one another.
DETAILED DESCRIPTION OF THE INVENTION
[0040] Before starting a detailed review of embodiments of the invention, optional features are stated below, which can optionally be used in association or alternatively.
[0041] According to an example, the free zone is free to be elastically deformed according to said external pressure change.
[0042] The electromechanical microsystem such as introduced above, preferably has no optical element, such as a lens, in particular with a variable focal length.
[0043] When the free zone of the deformable membrane is configured to engage with the external member via a pin, the latter can have the following optional features which can optionally be used in association or alternatively.
[0044] According to an example, the pin is fixed at the centre of the free zone of the deformable membrane. In this way, it is ensured that the movement of the pin is a translation movement perpendicular to the plane wherein the wall of the cavity falls, which is partially formed by the deformable membrane, when the membrane is not deformed.
[0045] According to an example, the pin extends mainly in a longitudinal direction. When the membrane is not deformed, the longitudinal direction of the pin is substantially perpendicular to a plane (xy), wherein an external face of the membrane mainly extends when the membrane is not deformed. The pin can have a cylindrical shape. According to an alternative embodiment, the pin does not have a cylindrical shape. It can have a curved shape, for example.
[0046] According to an example, the pin has a first end by which it bears on the free zone and a second end opposite the first end.
[0047] According to an example, the pin extends between the first end and the second end, mainly in a longitudinal direction. Alternatively, the pin has a curved shape or extends in several different directions.
[0048] According to an example, the free zone has a central portion extending from a centre of the free zone and a peripheral portion disposed around the central portion. For example, the pin bears by its first end on the central portion of the free zone.
[0049] The pin can be configured to engage with the external member by way of an integral guide of the external member, so as to enable an automatic positioning of the external member on the pin.
[0050] According to an example, the pin is configured to be able to be integral with the external member by bonding or magnetism.
[0051] According to an example, the adherence energy of the pin on the free zone of the deformable membrane is greater than that of the pin on the external member.
[0052] Thanks to the pin according to either of the two preceding examples, a securing, optionally removable, of the pin and of the external member is provided, which is widely adjustable in terms of retaining force.
[0053] According to an example, at least one part of the electromechanical transducer forms a part of the wall of the cavity which is partially formed by the deformable membrane. The electromechanical microsystem according to this feature has a non-through structure, leaving the other walls of the cavity free, so as to be able to carry out other functions there or so as to enable them to remain inert, for an increased integration capacity, in particular in an opto-electromechanical microsystem.
[0054] According to an example, the electromechanical transducer extends, directly over the deformable membrane, i.e. that the electromechanical transducer is directly in contact with the deformable membrane. Alternatively, the electromechanical transducer extends indirectly over the deformable membrane, i.e. that at least one element or one intermediate layer is disposed between the electromechanical transducer and the deformable membrane.
[0055] According to an example, the electromechanical transducer fully surrounds the free zone of the deformable membrane.
[0056] According to a non-limiting example, the electromechanical transducer takes an annular shape, the circular centre of which defines the extent of the free zone of the deformable membrane.
[0057] The electromechanical transducer can be configured such that a movement of its moveable part from its balanced position to its unbalanced position induces an increase of the external pressure acting on the deformable medium and the deformable membrane can be configured such that an increase of external pressure acting on the deformable medium induces a deformation of the free zone of the deformable membrane tending to move the external member of the cavity away (more specifically, to move it away from the fixed wall of the cavity such as the wall opposite the wall partially formed by the membrane). The electromechanical microsystem is thus configured so as to induce a movement of the external member in a first direction, corresponding to a moving away of the external member with respect to the cavity.
[0058] Alternatively to the preceding feature, the electromechanical transducer can be configured such that a movement of its moveable part from its balanced position to its unbalanced position induces a decrease of the external pressure acting on the deformable medium and the deformable membrane can be configured such that a decrease of the external pressure acting on the deformable medium induces a deformation of the free zone of the deformable membrane tending to move the external member of the cavity closer (more specifically, to move it closer to a fixed wall of the cavity such as the wall opposite the wall partially formed by the membrane). The electromechanical microsystem is thus configured so as to induce a movement of the external member in a second direction, this second direction tending to move the external member of the cavity closer.
[0059] At least the moveable part of the electromechanical transducer can be integral with a zone of the deformable membrane adjacent to the free zone of the deformable membrane, such that a movement of the moveable part of the electromechanical transducer, including a movement inducing the moving closer of the external member with respect to the cavity, induces a corresponding movement of said zone of the deformable membrane adjacent to its free zone.
[0060] The electromechanical microsystem such as introduced above can further comprise a plurality of deformable membranes and/or a plurality of free zones per deformable membrane and/or a plurality of electromechanical transducers.
[0061] The moveable part of the electromechanical transducer can have a surface at least twice greater than a surface of the free zone of the deformable membrane. Preferably, the surface of the moveable parts of the transducers is at least 5 times, even 10 times, even 20 times greater than the surface of the free zone 121 of the deformable membrane, even than the surface of the free zones of the deformable membrane. The larger the surface of the transducer is with respect to the surface of the free zone 121 of the deformable membrane, even to the surface of the free zones of the deformable membrane, the greater the deformation amplitude will be.
[0062] The deformable membrane is preferably configured such that its free zone is capable of being deformed with an amplitude of at least 50 m, even of at least 100 m, even of at least 1000 m, in a direction perpendicular to the plane wherein it mainly extends, when it is at rest. Without tearing and/or without significant wear, the electromechanical microsystem thus offers the capacity to satisfy numerous and various applications requiring a long travel, the latter being defined, if necessary, by technical field in question.
[0063] The electromechanical microsystem can further comprise at least one lateral abutment configured to guide the movement of the external member and/or to engage a non-moveable part of an electromechanical transducer. According to an optional example, the lateral abutment is supported by the wall of the cavity which is partially formed by the deformable membrane. According to an optional example, said at least one lateral abutment extends opposite the cavity.
[0064] It is thus possible to: [0065] a. limit, in a controlled, reliable and reproducible manner, the inclination of the pin during the movement of the moveable part of the electromechanical transducer, and/or [0066] b. enable a self-positioning of the external member relative to the free zone of the deformable membrane, and/or [0067] c. protect the deformable membrane, and more specifically, its free zone, in particular, a possible tearing, during a transfer or a bonding of the external member.
[0068] When the free zone of the deformable membrane is configured to engage with the external member via a pin fixed on said free zone, the electromechanical microsystem can further have the following optional features which can optionally be used in association or alternatively.
[0069] The pin can extend from the free zone of the deformable membrane beyond said at least one lateral abutment.
[0070] Alternatively, the pin can extend from the free zone of the deformable membrane below said at least one lateral abutment.
[0071] The electromechanical microsystem according to either of the two preceding features offers a satisfactory adaptation capacity to a wide variety of external members and applications.
[0072] The electromechanical microsystem can further comprise a so-called bottom abutment supported by the wall of the cavity opposite the free zone of the deformable membrane, said bottom abutment extending into the cavity towards the free zone. It has a shape and dimensions configured to limit the deformation of the free zone of the deformable membrane so as to protect the deformable membrane, and more specifically its free zone, in particular, a possible tearing, during a transfer or a bonding of the external member. Moreover, the so-called bottom abutment can be shaped to limit the contact surface between the membrane and the wall of the cavity opposite the free zone of the deformable membrane. Alternatively or cumulatively, the bottom abutment can be shaped so as to limit the contact surface between the membrane and the wall of the cavity opposite the free zone of the deformable membrane. This makes it possible to avoid the membrane adhering to this wall.
[0073] The electromechanical transducer can be a piezoelectric transducer, preferably comprising a PZT-based piezoelectric material.
[0074] The electromechanical transducer can be a static working transducer.
[0075] Alternatively or complementarily, the electromechanical transducer can be a vibration working transducer at at least one resonance frequency, said at least one resonance frequency preferably being less than 100 kHz, and also more preferably less than 1 kHz.
[0076] The deformable medium hermetically container in the cavity can comprise at least one fluid, preferably liquid. The fluid preferably has a viscosity of around 100cSt at ambient temperature and pressure (1cSt=10.sup.6 m.sup.2/s).
[0077] According to a non-limiting example of an embodiment, the fluid has a compressibility of between 10.sup.9 and 10.sup.10 Pa.sup.1 at 20 C., for example of around 10.sup.10 Pa.sup.1 at 20 C., without these values being limiting.
[0078] Said at least one optical microsystem of the opto-electromechanical system such as introduced above can comprise at least one mirror, also called micro-mirror, preferably silicon-based.
[0079] According to an example, the opto-electromechanical system is configured such that the movement of the moveable part of the electromechanical transducer causes a movement of the at least one mirror.
[0080] Alternatively or complementarily, the opto-electromechanical system can comprise a plurality of electromechanical microsystems, each having a free zone arranged opposite a part of one same optical microsystem, such as a mirror. Preferably, the electromechanical microsystem engages with the mirror at a zone which is not at the centre of the mirror, but for example, in the corner of the mirror. An opto-electromechanical system or microsystem is thus obtained, benefiting from a wide adaptation capacity of its optical orientation.
[0081] By electromechanical microsystem, this means a system comprising at least one mechanical element and at least one electromechanical transducer made on a micrometric scale with microelectronic means. The mechanical element can be moved (actuated) thanks to a force generated by the electromechanical transducer. The latter can be supplied by electrical voltages produced with neighbouring electronic circuits. Alternatively or complementarily, the electromechanical transducer can capture a movement of the mechanical element; the electromechanical microsystem thus plays the role of a sensor.
[0082] A microsystem is a system, the external dimensions of which are less than 1 centimetre (10.sup.2 metres) and preferably than 1 millimetre (10.sup.3 metres).
[0083] Most often, an electromechanical transducer plays a role of an interface between the mechanical and electrical fields. However, in this case, by electromechanical transducer, this means both a piezoelectric transducer and a thermal transducer, the latter playing a role of an interface between the mechanical and thermal fields. An electromechanical transducer can comprise a moveable part between a non-urged balanced position, and an urged unbalanced position. When the transducer is piezoelectric, the urging is of an electrical nature. When the transducer is thermal, the urging is of a thermal nature.
[0084] When the centre of the cavity is mentioned, this centre is defined geometrically by considering as the centre of a cavity having a non-deformed free zone of the deformable membrane.
[0085] By less than and greater than, this means less than or equal to and greater than or equal to, respectively. Equality is excluded by using the terms strictly less than and strictly greater than.
[0086] By a parameter substantially equal to/greater than/less than a given value, this means that this parameter is equal to/greater than/less than the given value, plus or minus 20%, even 10%, of this value. By a parameter substantially between two given values, this means that this parameter is, as a minimum, equal to the smallest given value, plus or minus 20%, even 10%, of this value, and, as a maximum, equal to the largest given value, plus or minus 20%, even 10%, of this value.
[0087]
[0088] Each of these principle diagrams can also represent a symmetrical structure of rotation or revolution about a perpendicular axis and centred with respect to the cross-section of the deformable membrane such as illustrated, that a structure extending, for example in a substantially invariant manner, perpendicular to the cross-sectional view illustrated and symmetrically with respect to a plane perpendicular and centred with respect to the cross-section of the deformable membrane such as illustrated.
[0089] Before describing the different embodiments of the invention illustrated in the accompanying figures further, it is noted that each of these illustrations schematically represent an embodiment of the electromechanical microsystem according to the invention, which has a non-through structure. More specifically, in the different embodiments illustrated, the electromechanical transducer 11 and the deformable membrane 12 are both located on the front face FAV of the electromechanical microsystem 1. This type of structure is particularly advantageous insofar as the rear face FAR of the electromechanical microsystem 1 can only passively contribute, and in particular without being deformed, to the actuator and/or sensor function of the electromechanical microsystem 1. More specifically, the rear face FAR of an electromechanical microsystem 1 with non-through structure according to the invention can, in particular, constitute a face by which the electromechanical microsystem 1 can be easily mounted on a support (referenced 32 in
[0090] However, the invention is not limited to non-through structure electromechanical microsystems. In its widest acceptance, the invention also relates to so-called through structure electromechanical microsystems 1, wherein the electromechanical transducer 11 and the deformable membrane 12 are arranged on walls which are distinct from one another from the cavity 13, that these walls are adjacent to one another or opposite one another.
[0091] The electromechanical transducer 11 comprises at least one moveable part 111. The latter is configured to move or be moved between at least two positions. A first of these positions is a balanced position, reached and preserved when the electromechanical transducer 11 is not urged, whether, for example, by an electrical current supplying it or by a force stressing its moveable part outside of its balanced position. A second position of the moveable part 111 of the electromechanical transducer 11 is reached when the electromechanical transducer 11 is urged, whether, for example, by electrical current supplying it or by a force stressing its moveable part outside of its balanced position. The electromechanical transducer 11 can be held in either of the first and second positions described above, and thus have a binary behaviour, or can further be held in any intermediate position between its balanced position and its position of greatest deformation, or of greatest deflection, with respect to the balance.
[0092] In the example illustrated, when the electromechanical transducer 11 is not urged, its moveable part 111 mainly extends into a plane parallel to the plane xy of the orthogonal system xyz illustrated in
[0093] The electromechanical transducer 11 is preferably a piezoelectric transducer. More specifically, the electromechanical transducer 11 comprises at least one piezoelectric material mechanically coupled with another element, qualified as a support or beam. The term of beam does not limit at all the shape of this element.
[0094] In a known manner, a piezoelectric material has, as a property, of stressing when an electric field is applied to it. By being stressed, it is deformed. Mechanically associated to the support, the piezoelectric material drives the support with it and thus moves the latter. The zone of the support which can be moved corresponds to the moveable part 111. It is this movement property which is used to form an actuator.
[0095] Likewise, under the action of a mechanical stress, a piezoelectric material is electrically polarised. Thus, when the support is moved, it deforms the piezoelectric material which induces an electrical current. It is this property which is used to form a sensor.
[0096] It therefore emerges from this example of an embodiment of the electromechanical transducer 11, but this remains potentially true for each of the other embodiments considered of the electromechanical transducer 11, that the electromechanical microsystem 1 according to the invention can operate as actuator and/or sensor. As an actuator, it can make it possible to move an external member 2 upwards, as illustrated in
[0097] The electromechanical transducer 11 is even more preferably a piezoelectric transducer comprising a PZT-based piezoelectric material (lead zirconate titanate). In this case, the moveable part 111 of the electromechanical transducer 11 is capable under urging of moving with a more significant movement (due to the piezoelectric coefficient d31) than with a good number of other piezoelectric materials. However, PZT being a ferroelectric material, such a piezoelectric transducer operates preferably in one single actuation direction (movement in one single direction of its moveable part 111), whatever the polarity of its electrical supply, while a piezoelectric transducer with the basis of a non-ferromagnetic material can preferably operate in both directions (movement in two opposite directions of its moveable part 111). Alternatively or complementarily, the electromechanical transducer 11 can be a (non-ferroelectric) piezoelectric transducer with the basis of a material specific to enabling its moveable part 111 to move in opposite directions relative to its balanced position, for example, according to the polarity of its electrical supply. Such a material is, for example, an aluminium nitride (AlN)-based material.
[0098] Alternatively or complementarily, the electromechanical transducer 11 can be or comprise a thermal transducer.
[0099] The deformable membrane 12 can be with the basis of a polymer, and is preferably PDMS(polydimethylsiloxane)-based. The properties of the deformable membrane 12, in particular its thickness, its surface and its shape, can be configured to give to the deformable membrane 12, and more specifically to a zone 121 of this membrane, which is free to be deformed, an expected tearing capacity, in particular, according to the targeted application.
[0100] The cavity 13 such as illustrated, in particular, in
[0101] It will also be noted that, to ensure the hermeticity of the cavity 13 more easily: [0102] a. the first wall 131 of the cavity is preferably fully formed or covered by at least the deformable membrane 12, and/or [0103] b. the electromechanical transducer 11 extends from its whole extent over the deformable membrane 12, by being in direct or indirect contact with it.
[0104] Preferably, the walls 132, 133 remain fixed when the membrane 12 is deformed.
[0105] The deformable medium 14 is itself specific to preserving a substantially constant volume under the action of an external pressure change. In other words, this can be an incompressible or slightly compressible medium, the deformation of which preferably requires little energy. This is, for example, a liquid.
[0106] Due to at least one part of the wall 131 of the cavity 13 is formed by at least one part of the deformable membrane 12, it is understood that any external pressure change exerted on the deformable medium 14 can be compensated for by a deformation, substantially proportional, of the deformable membrane 12, and more specifically of its free zone 121, and/or by a movement of the moveable part 111 of the electromechanical transducer 11. When the transducer is urged, this compensation is more specifically linked to a conversion of the external pressure change exerted on the deformable medium 14 in a tearing of the deformable membrane 12 or a relaxation of the deformable membrane 12 already torn. It is reminded that the deformable medium 14 is incompressible and that these stresses are therefore carried out with a preservation of the volume of the cavity 13. It is understood that, being concerned about reproducibility of the actuation or of the capturing of the movement that the electromechanical microsystem 1 according to the invention offers, it is preferable that any deformation of the deformable membrane 12 is elastic, and not plastic, to guarantee the return into the same state of lesser tearing, or of maximum relaxation, of the deformable membrane 12 each time that it is no longer stressed.
[0107] The deformable medium 14 can more specifically comprise at least one fluid, preferably liquid. The parameters of the liquid will be adapted according to the targeted applications. It is thus ensured that any external pressure change exerted on the deformable medium 14 induces a substantially proportional deformation of the free zone 121 of the deformable membrane 12. The fluid can be constituted, or with the basis, of a liquid, such as oil or can be constituted, or with the basis, of a polymer. According to an example, the fluid is glycerine-based, or is constituted of glycerine. It is thus ensured that, in addition to a substantially proportional deformation of the membrane 12, of the capacity of the deformable medium 14 to occupy, in particular, the volume created by tearing of the free zone 121 of the deformable membrane 12 opposite the centre of the cavity 13.
[0108] It is understood from the above, that the electromechanical microsystem 1 is configured, such that the movement of the electromechanical transducer 1 is a function of the external pressure change exerted on the deformable medium 14, to perform the function of an actuator of the electromechanical microsystem 1, and conversely, to perform the function of a sensor of the electromechanical microsystem 1. More specifically, when the electromechanical microsystem 1 plays the role of an actuator, the electromechanical transducer 11 is urged so as to exert an external pressure change on the deformable medium 14 and through that, induce the deformation of the deformable membrane 12. Conversely, when the electromechanical microsystem 1 plays the role of a sensor, the deformation of the membrane 12 exerts an external pressure change on the deformable medium 14 which induces a movement of the moveable part 111 of the electromechanical transducer 11.
[0109] As illustrated in each of
[0110] More specifically, the engagement between the free zone 121 of the deformable membrane 12 and the external member 2 can be achieved via a finger, also called pin 122, which is fixed on the free zone 121. The terms finger and pin can be switched. The term pin is not limited to the parts of constant cross-section and a fortiori to the cylindrical parts.
[0111] As illustrated in each of the
[0112] Complementarily or alternatively, the external member 2 can be structured so as to comprise a guide by which the external member 2 is intended to engage with the pin 122. This guide can itself also contribute to opposing an inclination of the pin 122 during its movement. It will be seen below that the limitations thus reached in terms of lateral travel of the pin 122 can also be reinforced by the presence of at least one lateral abutment 15 extending from a part of the wall 131 located outside of the free zone 121 of the deformable membrane 12.
[0113] In a non-limiting manner, a bonding or a magnetising of the pin 122 on the external member 2 can make it possible to secure the pin 122 and the external member 2 together. The adherence energy of the pin 122 on the free zone 121 of the deformable membrane 12 is preferably greater than that of the pin 122 on the external member 2. It will be seen, when the methods for manufacturing the electromechanical microsystems 1 illustrated in
[0114] As illustrated in each of
[0115] In this non-limiting example, the membrane 12 has an internal face 12i configured to be in contact with the deformable medium 14 and an external face 12e. The internal face 12i forms a part of the first wall 131 of the cavity 13. Preferably, to easily ensure the hermeticity of the cavity 13, the internal face 12i of the membrane 12 forms the whole first wall 131 of the cavity 13. The electromechanical transducer 11, more specifically the moveable part 111 of the latter, has an internal face 11i rotated facing, and preferably in contact with the external face 12e of the membrane 12. The electromechanical transducer 11 also has an external face 11e, opposite the internal face 11i, and rotated towards the outside of the electromechanical microsystem 1. Preferably, to easily ensure the hermeticity of the cavity 13, the internal face 11i of the electromechanical transducer 11 is preferably fully in contact with the external face 12e of the membrane 12. It can be provided that one or more intermediate layers are disposed between the external face 12e of the membrane 12 and the internal face 11i of the electromechanical transducer. The electromechanical microsystem 1 is configured such that the movement of the moveable part 111 of the electromechanical transducer 11 causes a movement of the membrane 12 and therefore of the wall 131 which confines the medium 14.
[0116] It will be noted that, in each of
[0119] Furthermore, the electromechanical transducer 11 can advantageously be integral with the deformable membrane 12 on a zone 123 located outside of the free zone 121, and more specifically, on a zone 123 adjacent to the free zone 121, such that any movement of the moveable part 111 of the electromechanical transducer 11 induces, in particular on this zone 123, a tearing of the deformable membrane 12. Thus, in the example illustrated in
[0120]
[0121] In particular, when the partial covering of the deformable membrane 12 by the electromechanical transducer 11 is such as illustrated in
[0122] Generally, the deformable membrane 12 is preferably configured, such that its free zone 121 is capable of being deformed with an amplitude of less than 1 mm.
[0123] The deformation amplitude of the free zone 121 is measured in a direction perpendicular to the plane, wherein the external face 12e of the membrane 12 mainly extends at rest.
[0124] Without tearing and/or without significant wear, the electromechanical microsystem 1 enables a hydraulic amplification of the actuation and thus offers the capacity to satisfy numerous and various applications requiring a long travel. In this context, the electromechanical microsystem 1 illustrated in
[0125] Also, when the partial covering of the deformable membrane 12 by the electromechanical transducer 11 is such as illustrated in
[0126] Always, when the partial covering of the deformable membrane 12 by the electromechanical transducer 11 is such as illustrated in
[0127] It must be noted that, in its balanced position, the moveable part 111 of the electromechanical transducer 11, and more generally, the electromechanical transducer 11, cannot be flat, but can, on the contrary, have a deflection, called balanced, which removes nothing, in terms of amplitude, movement capacity or deflection of the electromechanical transducer 11 electrically supplied.
[0128] The invention is not however limited to the different specific values given above, which can be widely adapted, according to the targeted application, in particular to find a compromise between tearing factor and expected deformation amplitude of the free zone 121 of the deformable membrane 12.
[0129] It is noted that, in particular when the electromechanical transducer 11 is a piezoelectric transducer, the electromechanical transducer 11 can advantageously be a vibration working transducer. Its resonance frequency is thus preferably less than 100 kHz, and even more preferably, less than 1 kHz. The vibration dynamic thus obtained can make it possible to reach greater travels than in static working, in particular by utilising the phenomenon of pertaining resonance or of decreasing the consumption of the electromechanical microsystem for a given travel.
[0130] As already mentioned above, the electromechanical microsystem 1 can further comprise one or more lateral abutments 15 supported by the first wall 131 of the cavity 13. Each lateral abutment 15 extends more specifically to the opposite of the cavity 13. For example, each lateral abutment 15 extends from a non-moveable part of the electromechanical transducer 11.
[0131] Each lateral abutment 15 can further have an action of holding in position a non-moveable part of the electromechanical transducer 11, said non-moveable part being complementary to the moveable part 111 of the electromechanical transducer 11.
[0132] Opposite at least one part of the or of each lateral abutment 15 relative to the deformable membrane 12, at least one spacer 306, such as schematically illustrated in
[0133] For example, as illustrated in
[0134] Relative to this or these lateral abutments 15, the pin 122 can extend, opposite the cavity 13, beyond (see
[0135] This particularity can also make it possible to induce a disconnection of the pin 122 and of the external member 2 from one another by pulling the pin 122 into a lower position that possibly reached by the external member 2 due to the latter abutting on the top of the lateral abutment 15. More specifically, the lateral abutment 15 has an abutment surface configured to stop the movement of the member 2. The electromechanical microsystem 1 is configured such that when the movement of the member 2 is stopped in its movement, in a given direction, by the lateral abutment 15, the pin 122 can continue its movement, in this same direction. The pin 122 is thus disconnected from the member 2.
[0136] As illustrated in each of the
[0137] Alternatively or cumulatively, the bottom abutment 16 can be shaped so as to limit the contact surface between the membrane 12 and the wall 132 of the cavity 13 opposite the free zone 121 of the deformable membrane 12. This makes it possible to avoid the membrane 12 not adhering and not bonding to this wall 132.
[0138] Embodiments of the invention more specific than those described above are illustrated in
[0139] First, it is observed there that each electromechanical transducer 11 illustrated comprises a beam 305 and a piezoelectric material 302 configured to deform the beam 305 when it is crossed by an electrical current.
[0140] A comparison between
[0141] More specifically, in
[0142] In
[0143] The different heights that the pin 122 can have relative to the height of the lateral abutments 15 are also observed in
[0144] It is further observed, in
[0145] In
[0146]
[0147] These manufacturing methods have, at least in common, to comprise: [0148] a. a formation step from which is intended to constitute at least one portion of the electromechanical transducer 11 on a substrate 200, then [0149] b. a step of depositing the deformable membrane 12, then [0150] c. a step of forming a cavity 13 open on the deformable membrane 13, then [0151] d. a step of filling with the deformable medium and of closing the cavity 13, and [0152] e. a step of etching the substrate 200 to form the front face of the electromechanical microsystems illustrated in
[0153] Below, successively each of the abovementioned manufacturing methods are described, starting with the method for manufacturing the electromechanical microsystem 1 such as illustrated in
[0154] The first step of this method is illustrated in
[0161] The second step of the method for manufacturing the electromechanical microsystem 1 such as illustrated in
[0165] It is noted that each of these etchings can be done by lithography, and preferably by plasma etching, or by wet chemical etching.
[0166] The third step of the method for manufacturing the electromechanical microsystem 1 such as illustrated in
[0171] The fourth step of the method for manufacturing the electromechanical microsystem 1 such as illustrated in
[0172] The fifth step of the method for manufacturing the electromechanical microsystem 1 such as illustrated in
[0173] The sixth step of the method for manufacturing the electromechanical microsystem 1 such as illustrated in
[0174] The seventh step of the method for manufacturing the electromechanical microsystem 1 such as illustrated in
[0175] An additional step makes it possible to obtain the electromechanical microsystem 1 such as illustrated in
[0176] It is noted that, following the steps described above of manufacturing the electromechanical microsystem 1, such as illustrated in
[0177] The method for manufacturing the electromechanical microsystem 1, such as illustrated in
[0178] The first step of this method is illustrated in
[0183] The second step of the method for manufacturing the electromechanical microsystem 1, such as illustrated in
[0187] It is noted that each of these etchings can be done by lithography, and preferably by plasma etching, or by wet chemical etching.
[0188] The third step of the method for manufacturing the electromechanical microsystem 1, such as illustrated in
[0194] The fourth step of the method for manufacturing the electromechanical microsystem 1, such as illustrated in
[0195] The fifth step of the method for manufacturing the electromechanical microsystem 1, such as illustrated in
[0198] The formation of the spacer(s) 306 can comprise the lamination of a photosensitive material with the basis of which the spacer(s) is/are constituted, the insolation, then the development of the photosensitive material. Said photosensitive material can be with the basis of a polymer, and in particular, siloxane-based. The lamination of the photosensitive material can comprise the lamination of a dry film of said material.
[0199] The sixth step of the method for manufacturing the electromechanical microsystem 1, such as illustrated in
[0200] The seventh step of the method for manufacturing the electromechanical microsystem 1, such as illustrated in
[0201] An additional step makes it possible to obtain the electromechanical microsystem 1, such as illustrated in
[0202] It is noted that, following the steps described above of manufacturing the electromechanical microsystem 1, such as illustrated in
[0203] Another aspect of the invention relates to an opto-electromechanical system 3, such as illustrated in
[0204] The invention is not limited to the embodiments described above, and extends to all the embodiments covered by the claims.
[0205] In particular, applications other than those described above can be considered. For example, the electromechanical microsystem 1 can be arranged in a micropump, even in a micropump table system, in a haptic system.