METHOD AND APPARATUS FOR DEPOSITION OF AT LEAST ONE LAYER, OPTICAL ELEMENT AND OPTICAL ARRANGEMENT
20240035163 ยท 2024-02-01
Inventors
- Felix LANGE (Giengen an der Brenz, DE)
- Alexandra Pazidis (Essingen-Lautenburg, DE)
- Marcel HAERTLING (Aalen, DE)
- Alexander WIEGAND (Aalen, DE)
Cpc classification
C23C16/482
CHEMISTRY; METALLURGY
C23C16/52
CHEMISTRY; METALLURGY
International classification
C23C16/48
CHEMISTRY; METALLURGY
C23C16/52
CHEMISTRY; METALLURGY
Abstract
The disclosed techniques relate to a method for depositing at least one layer composed of an ionically bonded solid on a substrate, comprising the following steps: converting a coating material to the gas phase and depositing the coating material converted to the gas phase on the substrate. The layer is irradiated with UV/VIS light during the deposition. The disclosed techniques also relate to an apparatus for implementing the disclosed method and optical elements and devices created using the disclosed method.
Claims
1. A method for depositing at least one layer composed of an ionically bonded solid on a substrate, comprising: converting a coating material to a gas phase; depositing the coating material converted to the gas phase on the substrate forming the ionically bonded solid on the substrate; and irradiating the coating material converted to the gas phase with UV/VIS light during the depositing, wherein the UV/VIS light comprises a first spectral range for annealing at least one crystal defect of the ionically bonded solid, wherein the first spectral range at least partly overlaps an absorption range of the at least one crystal defect, wherein the first spectral range comprises an absorption energy of the at least one crystal defect, and wherein a mean energy of the first spectral range deviates from the absorption energy of the at least one crystal defect by 0.5 eV or less.
2. The method as claimed in claim 1, wherein the mean energy of the first spectral range deviates from the absorption energy of the at least one crystal defect by 0.25 eV or less.
3. The method of claim 1, wherein the at least one crystal defect forms a color center.
4. The method of claim 1, wherein the first spectral range is chosen based on a relationship between the absorption energy of the at least one crystal defect and an anion-cation distance of the ionically bonded solid.
5. The method of claim 1, wherein the mean energy of the first spectral range is greater than the absorption energy of the at least one crystal defect by 1 eV or less.
6. The method of claim 1, wherein the UV/VIS light comprises a second spectral range for mobilizing atoms at a surface of the ionically bonded solid, the second spectral range lying in an energy range of between 75% and 100% of a bandgap energy of the ionically bonded solid.
7. The method of claim 6, wherein the mean energy of the first spectral range or a mean energy of the second spectral range is less than 0.5 eV or a bandwidth of the first spectral range or a bandwidth of the second spectral range is restricted to less than 1.5 eV.
8. The method of claim 6, wherein a ratio between an intensity of the UV/VIS light in the first spectral range and an intensity of the UV/VIS light in the second spectral range is more than 3:1.
9. The method of claim 1, wherein the ionically bonded solid is a fluoride or an oxide.
10. The method of claim 1, wherein the depositing comprises a plasma-assisted and/or ion-assisted deposition.
11. The method of claim 1, wherein the depositing is carried out in the presence of at least one reactive gas.
12. The method of claim 11, wherein the at least one reactive gas is selected from the group comprising: F.sub.2, O.sub.2, NF.sub.3, XeF.sub.2, SF.sub.6, CF.sub.4, and NH.sub.3.
13. The method of claim 12, wherein the depositing is carried out at a pressure in a range of between 10.sup.6 mbar and 10.sup.2 mbar.
14. An apparatus for depositing at least one layer composed of an ionically bonded solid, comprising: a coating chamber having a mount for a substrate; a coating source designed to convert a coating material to a gas phase and to deposit it as a layer on the substrate within the coating chamber; and one or more UV/VIS light sources configured to irradiate the layer with UV/VIS light during deposition of the coating material by the coating source, wherein the one or more UV/VIS light sources are designed to emit UV/VIS light in a first spectral range for mobilizing atoms at a surface of the ionically bonded solid, which lies in an energy range of between 75% and 100% of a bandgap energy (E.sub.G) of the ionically bonded solid.
15. The apparatus of claim 14, wherein the one or more UV/VIS light sources are spectrally tunable.
16. The apparatus of claim 14, wherein at least one of the one or more UV/VIS light sources is designed to emit UV/VIS light in a second spectral range for annealing at least one crystal defect of the ionically bonded solid, wherein the second spectral range at least partly overlaps an absorption range of the at least one crystal defect, the first spectral range preferably comprising an absorption energy of the at least one crystal defect.
17. The apparatus of claim 14, further comprising a plasma source and/or an ion source.
18. The apparatus of claim 14, further comprising a feed feeding at least one reactive gas into the coating chamber.
19. An optical element for reflecting and/or transmitting radiation in a VUV wavelength range, comprising: a substrate coated with at least one layer composed of an ionically bonded solid, characterized in that the at least one layer was deposited according to a method as claimed in claim 1.
20. An optical arrangement for the VUV wavelength range, in particular a VUV lithography apparatus or a wafer inspection system, comprising at least one optical element as claimed in claim 19.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0051] Examples of the disclosed techniques are illustrated in the schematic drawing and are explained in the following description. In the figures:
[0052]
[0053]
[0054]
[0055]
[0056]
[0057]
[0058]
DETAILED DESCRIPTION
[0059]
[0060] The apparatus 1 has a coating source 7 designed to convert a coating material 8 to the gas phase and to deposit it as a layer 2 on the substrate 3 within the coating chamber 4. In the example shown, the coating material 8 is an ionically bonded solid in the form of a fluoride, more precisely magnesium fluoride. However, the coating material 8 may also be some other ionically bonded solid, e.g., an oxide. In order to convert the coating material 8 to the gas phase, the coating source 7 may be designed in various ways, for example as a thermal evaporator, as a sputtering source or as an electron beam evaporator. It is also possible for the apparatus 1 to have two or more coating sources 7 in order to deposit one or a plurality of layers 2 on the substrate 3.
[0061] The deposition of the layer 2 on the substrate 3 (or on a further layer already applied on the substrate 3) may be performed without plasma and/or ion assistance. In order to produce a layer 2 having a high density, however, it is advantageous if the deposition of the layer 2 is performed in an ion-assisted and/or plasma-assisted manner. In the example shown in
[0062] In order to maintain the stoichiometry of the deposited layer 2 during the plasma-assisted or plasma ion-assisted deposition, the deposition may be performed in the presence of at least one reactive gas R. The apparatus 1 has a feed 10 feeding the at least one reactive gas R into the coating chamber 4. The feed 10 includes a valve arrangement besides a gas inlet in the coating chamber 4, said valve arrangement enabling a controlled feed of the reactive gas R from a gas reservoir into the coating chamber 4. The reactive gas R fed in may be for example a gas containing F.sub.2 and/or O.sub.2, e.g., XeF.sub.2, NF.sub.3, SF.sub.6 or CF.sub.4, but also some other type of reactive gas, for example NH.sub.3.
[0063] The feed 10 also has a further valve arrangement serving for the controlled feed of an inert gas I from a further gas reservoir into the coating chamber 4. The inert gas I may be, for example, a noble gas, e.g., argon, which may serve inter alia for ventilating the coating chamber 4 prior to opening or for setting the pressure p in the interior of the coating chamber 4.
[0064] The pressure p in the interior of the coating chamber 4 is generally between approximately 10.sup.6 mbar and approximately 10.sup.2 mbar during the deposition. The pressure p is substantially determined by the partial pressure of the inert gas I and/or reactive gas R admitted into the coating chamber 4.
[0065] An increased fluorine partial pressure may be advantageous if during the deposition, the layer 2 is irradiated with UV light 11a, 11b generated by a first and second UV light source 12a, 12b of the apparatus 1 shown in
[0066] In a departure from the illustration in
[0067] In the example shown, both the first UV light source 12a and the second UV light source 12b are designed for emitting UV light 11a, 11b in fixed, predefined first and second spectral range 13a, 13b, respectively. However, it is also possible for the first and/or the second UV light source 12a, 12b to be tunable in order to be able to set or tune the first and/or the second spectral range 13a, 13b. In the example shown in
[0068] Alternatively, one or both light sources 12a, 12b may be designed for generating light in the visible wavelength range (VIS light). In this case, the light sources 12a, 12b may be designed for emitting VIS light in a predefined first and second spectral range 13a, 13b, respectively, or the light sources 12a, 12b may be designed to be tunable. Moreover, a single VIS light source may be designed to generate VIS light both in the first spectral range 13a and in the second spectral range 13b. One or a plurality of UV light sources and one or a plurality of VIS light sources may also be provided.
[0069] As is likewise discernible in
[0070]
[0071]
[0072] As is discernible in
[0073] The first spectral range 13a, serving for annealing the F-center 15, thus overlaps the absorption range 16 of the F-center 15; to put it more precisely, the first spectral range 13a lies completely within the absorption range 16 of the F-center 15. The first spectral range 13a therefore also comprises the absorption energy E.sub.abs of the F-center 15.
[0074] The mean energy E.sub.M1 of the first spectral range 13a deviates from the absorption energy E.sub.abs only by 0.11 eV. This is advantageous in order to be able to instantaneously anneal the F-center 15 during the deposition of the layer 2. The bandwidth 16 of the first spectral range 13a should also be as narrow as possible for the annealing of the F-center 15 and should be set or settable to less than 1.5 eV, preferably to less than 0.75 eV. This is the case in the present example since the bandwidth (FWHM) of the first spectral range 13a is less than approximately 0.5 eV.
[0075] The selection of the first spectral range 13a, in particular the mean energy E.sub.M1 of the first spectral range 13a, and optionally the bandwidth 17 thereof, is dependent on the absorption energy E.sub.abs of a respective crystal defect 15 of the deposited material in the form of the ionically bonded solid. Some other color center or some other crystal defect which is optically addressable or annealable may also be involved here instead of an F-center 15.
[0076]
[0077] Illustrated in
E.sub.abs=Ca.sup.n(1)
where C0.26 (with a in units of nm) and n1.8. As is discernible in
[0078] For more complex crystal structures and/or other color centers, deviations from this rule arise, although the rule may continue to be used to a relatively good approximation. A more accurate description is obtained if the constant C and the exponent n in the power law (1) are adapted by way of, for example, a fit to the case under consideration.
[0079] On the basis of the absorption energy E.sub.abs of the crystal defect 15 that is determined approximately from the anion-cation distance a via the relationship, a suitable choice of the first spectral range 13a of the UV/VIS light 11a may be determined. The mean energy E.sub.M1 of the UV/VIS light 11a required for regenerating or bleaching the crystal defects 15 may thus be estimated from the crystal structure of the materials to be deposited. This is advantageous since an excessively large deviation of the mean energy E.sub.M1 of the first spectral range 13a from the absorption energy E.sub.abs, in the worst case, cannot lead to the annealing of the crystal defects 15, but rather to the formation of new crystal defects 15, as will be described below with reference to
[0080]
[0081]
[0082]
[0083] As also described above,
[0084] As is likewise discernible in
[0085] The irradiation with UV light 11b in the second spectral range 13b during deposition typically likewise leads to a lower extinction coefficient of the deposited layer 2. A possible mechanism here is the greater ease with which Ehrlich-Schwbel barriers are overcome by the mobilized atoms, which makes it possible to produce larger grains and fewer grain boundaries during the deposition, which leads to a lower extinction coefficient.
[0086] An intensity I.sub.1 of the UV light 11a in the first spectral range 13a must be set such that the rate at which the crystal defects 15 anneal is greater than the generation rate at which new crystal defects 15 arise. The generation rate of defect formation is also correlated with the VUV-driven single-photon processes. If UV light 11b in the second spectral range 13b near the band edge energy E.sub.G of the ionically bonded solid is used for irradiation, it is advantageous to increase the intensity I.sub.1 emitted by the first UV light source 12a in the first spectral range 13a relative to an intensity I.sub.2 of the intensity I.sub.2 emitted by the second UV light source 12b in the second spectral range 13b. The ratio between the intensity I.sub.1 of the UV light 11a in the first spectral range 12a and the intensity I.sub.2 of the UV light 11b in the second spectral range 13b is advantageously more than 3:1, in particular more than 6:1.
[0087] As explained further above, an ion-assisted process and/or a plasma-assisted process may be used for depositing layers 2 having a high density. In the case of ion-assisted deposition, crystal defects 15 are also produced by the ion bombardment. These crystal defects 15 are intended substantially to be annealed by the UV light 11a that is radiated in the first spectral range 13a onto the layer 2. In the case of a plasma-assisted process, it should be taken into consideration that the plasma likewise emits radiation in the UV/VUV wavelength range.
[0088] One or a plurality of layers 2 having a low extinction coefficient and optionally a high density may be deposited onto the substrate 3 in the manner described above. The deposited layers 2 may fulfil various functions, for example a protective function for the substrate 3 or for underlying layers, a reflective function or an antireflective function, etc. The substrate 3 coated with one or a plurality of layers 2 may form an optical element designed for transmitting and/or for reflecting radiation in the VUV wavelength range. Such a transmissive and/or reflective optical element may be used in various optical arrangements for the VUV wavelength range. The reflective optical element may be a mirror, for example, and a transmissive and reflective optical element may be a beam splitter, etc.
[0089]
[0090] The radiation 25 emitted by the radiation source 24 is conditioned with the aid of the illumination system 22 such that a mask 26, also called a reticle, is illuminated thereby. In the example shown, the illumination system 22 has a housing 32, in which both transmissive and reflective optical elements are arranged. In a representative manner, the illustration shows a transmissive optical element 27, which focuses the radiation 25, and a reflective optical element 28, which deflects the radiation.
[0091] The mask 26 has, on its surface, a structure which is transferred to an optical element 29 to be exposed, for example a wafer, with the aid of the projection system 23, for the purpose of producing semiconductor components. In the example shown, the mask 26 is designed as a transmissive optical element. In alternative examples, the mask 26 may also be designed as a reflective optical element.
[0092] The projection system 22 has at least one transmissive optical element in the example shown. The example shown illustrates, in a representative manner, two transmissive optical elements 30, 31, which serve to, for example, reduce the structures on the mask 26 to the size desired for the exposure of the wafer 29.
[0093] Both in the illumination system 22 and in the projection system 23, a wide variety of transmissive, reflective or other optical elements may be combined with one another in an arbitrary, even more complex, manner. Optical arrangements without transmissive optical elements may also be used for VUV lithography.
[0094]
[0095] At least one of the optical elements 27, 28, 30, 31 of the VUV lithography apparatus 21 shown in
[0096]
[0097] The above description is intended by way of example only. Although the techniques are illustrated and described herein as embodied in one or more specific examples, it is nevertheless not intended to be limited to the details shown, since various modifications and structural changes may be made within the scope and range of equivalents of the claims.