Device for interferometric distance measurement
11885607 · 2024-01-30
Assignee
Inventors
Cpc classification
G01B9/02061
PHYSICS
International classification
Abstract
An interferometric distance-measurement device includes a multi-wavelength light source which provides a beam having at least three different wavelengths. An interferometer unit splits the beam into measuring and reference beams. The measuring beam propagates in the direction of a measuring reflector movable along a measuring axis and undergoes a back-reflection, and the reference beam propagates in the direction of a stationary reference reflector and undergoes a back-reflection. The back-reflected measuring and reference beams interfere with each other in an interference beam. A detection unit splits the interference beam such that several phase-shifted partial interference signals result for each wavelength. A signal processing unit determines absolute position information regarding the measuring reflector from the partial interference signals of different wavelengths and an additional coarse position signal.
Claims
1. A device for interferometric distance measurement, comprising: a multi-wavelength light source adapted to emit a beam having at least three different wavelengths; an interferometer unit adapted to split the beam into a measuring beam that propagates inside a measuring arm in a direction of a measuring reflector movable along a measuring axis and that is back reflected by the measuring reflector and a reference beam that propagates inside a reference arm in a direction of a stationary reference reflector and that is back reflected by the stationary reference reflector and to interferingly superimpose the back-reflected measuring and reference beams in an interference beam; a detection unit adapted to split the interference beam to produce a plurality of phase-shifted partial interference signals for each wavelength; a signal processing unit adapted to determine absolute position information relating to the measuring reflector from the partial interference signals for different wavelengths and an additional coarse position signal; and a modulation unit adapted to impress a phase modulation on at least one wavelength in the emitted beam of the multi-wavelength light source, resulting in a phase-modulated beam propagating toward the interferometer unit and causing a distance-dependent modulation in at least one partial interference signal, for generating the coarse position signal.
2. The device according to claim 1, wherein the modulation unit includes an electro-optical modulator and a sine wave generator, the sine wave generator adapted to drive the electro-optical modulator at a defined modulation frequency and a defined voltage amplitude.
3. The device according to claim 2, wherein the modulation frequency of the sine wave generator is greater than occurring mechanical and acoustic frequencies.
4. The device according to claim 2, wherein the modulation frequency of the sine wave generator is in a frequency range between 100 kHz and 10 MHz.
5. The device according to claim 2, wherein the electro-optical modulator is arranged as an integrated, fiber-coupled modulator.
6. The device according to claim 2, wherein a distance-dependent phase and amplitude modulation results in at least one partial interference signal.
7. The device according to claim 1, wherein the signal processing unit is adapted to generate the coarse position signal.
8. The device according to claim 7, wherein the signal processing unit is adapted to determine a modulated phase value from at least one evaluated partial interference signal, to determine a position phase amplitude from the modulated phase value, and to determine the coarse position signal based on the position phase amplitude and a light phase amplitude impressed on the phase-modulated beam.
9. The device according to claim 8, wherein the coarse position signal is determined according to the relationship:
10. The device according to claim 8, wherein a light phase amplitude determination unit is adapted to determine the light phase amplitude impressed on the phase-modulated beam.
11. The device according to claim 7, wherein the signal processing unit is adapted to determine an unmodulated phase value per wavelength from the phase-shifted partial interference signals, to form a plurality of differential phases from the unmodulated phase values, each differential phase associated with different synthetic wavelengths, and to determine from the coarse position signal and the differential phases a high-resolution absolute position information relating to the measuring reflector.
12. The device according to claim 8, wherein the signal processing unit is adapted to determine an unmodulated phase value per wavelength from the phase-shifted partial interference signals, to form a plurality of differential phases from the unmodulated phase values, each differential phase associated with different synthetic wavelengths, and to determine from the coarse position signal and the differential phases a high-resolution absolute position information relating to the measuring reflector.
13. The device according to claim 1, further comprising: a splitting element adapted to split the phase-modulated beam into a plurality of phase-modulated partial beams; and a plurality of interferometer units, each interferometer unit being assigned to a respective measuring axis and adapted to be supplied with a respective phase-modulated partial beam; wherein each interferometer unit is followed by respective detection and signal processing units, to determine for each measuring axis absolute position information with regard to the respective measuring reflector.
14. The device according to claim 10, further comprising: a splitting element adapted to split the phase-modulated beam into a plurality of phase-modulated partial beams; and a plurality of interferometer units, each interferometer unit being assigned to a respective measuring axis and adapted to be supplied with a respective phase-modulated partial beam; wherein each interferometer unit is followed by respective detection and signal processing units, to determine for each measuring axis absolute position information with regard to the respective measuring reflector; and wherein the light phase amplitude determination unit is adapted to be supplied with at least one of the phase-modulated partial beams and to supply the determined light phase amplitude to the signal processing units in individual measurement axes for further processing.
15. The device according to claim 1, wherein the interferometer unit includes a beam splitting unit, the measuring reflector being movable along at least one measuring direction, the stationary reference reflector, and a beam recombining unit, the beam splitting unit adapted to split the phase-modulated beam into the measuring beam and the reference beam, the beam recombining unit adapted to superpose the measuring and reference beams back-reflected by the measuring and reference reflectors to form the interference beam.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
DETAILED DESCRIPTION
(9) A device for interferometric distance measurement according to an example embodiment of the present invention is schematically illustrated in
(10) The two objects may, for example, be machine parts that are movable relative to one another and whose absolute distance can be determined by the device described herein. The information generated by the device with respect to the absolute position information L may be further processed by a higher-level machine control system.
(11) It is also possible to use the device in laser trackers or laser tracers. The absolute distance between the stationary components of the interferometer unit 30 and the measuring reflector 33 movable in space is determined. Such systems may be used in connection with a wide variety of measurement and/or calibration tasks. In addition, there are other possible applications for the device described herein.
(12) Before the procedure for determining a coarse position signal LG and for determining the absolute position information L is described in detail, the overall system and the function of the most important components thereof are first described with reference to the Figures.
(13) The light source unit 10 of the device includes comprises a multi-wavelength light source 11, which emits a beam S with at least three different wavelengths .sub.i (i=1, 2, 3), each of which has a small spectral line-width. The multi-wavelength light source 11 is a fiber laser including at least three different Bragg gratings whose grating constants are matched to the generated wavelengths .sub.i (i=1, 2, 3). German Patent Document No. 10 2017 213 258 and U.S. Pat. No. 10,746,532 provide further details of the multi-wavelength light source 11 and the selection of suitable wavelengths .sub.i (i=1, 2, 3) and are expressly incorporated herein in their entireties by reference thereto.
(14) The beam S supplied by the multi-wavelength light source 11 undergoes phase modulation via a modulation unit 15, with phase modulation being impressed on at least one emitted wavelength .sub.i (i=1, 2, 3). In the illustrated example embodiment, it is furthermore intended to impress such phase modulation on all three emitted wavelengths .sub.1, .sub.2, .sub.3. For this purpose, the modulation unit 15 includes a sine wave generator 13, which drives an electro-optical modulator 12 at a defined modulation frequency f.sub.PM and a defined voltage amplitude A.sub.PM. The electro-optical modulator 12 may be arranged as an integrated, fiber-coupled modulator.
(15) The modulation frequency f.sub.PM of the sine wave generator 13 may be selected to be in the frequency range of, for example, 100 kHz to 10 MHz. It is further taken into account that, in order to avoid measurement errors, the modulation frequency f.sub.PM is greater than mechanical frequencies (a few kHz) and acoustic frequencies (a few hundred kHz) occurring in the system. For example, a modulation frequency f.sub.PM of 1.5625 MHz may be provided.
(16) A phase-modulated beam S.sub.PM is thus emitted from the light source unit 10, with the various wavelengths .sub.i (i=1, 2, 3) having the impressed light phase amplitudes A.sub.iPM (i=1, 2, 3). The light phase amplitudes A.sub.iPM (i=1, 2, 3) are in the range of a plurality of multiples of (=180). Described in more detail below is how the impressed phase modulation is used, for example, for generating a coarse position signal L.sub.G.
(17) Via a beam diverter 100 arranged downstream of the light source unit 10 in the form of a fiber optic splitter, a portion S.sub.PM_R of the phase-modulated beam S.sub.PM is split off and supplied to the light phase amplitude determining unit 80, with which the light phase amplitudes A.sub.iPM (i=1, 2, 3) impressed by the modulation unit 15 are determined and made available to the signal processing unit 50, which requires them to generate the coarse position signal L.sub.G. Regarding details on the determination and processing of these quantities, reference is also made to the following description.
(18) The non-split part of the phase-modulated beam S.sub.PM with the phase-modulated wavelengths .sub.iPm (i=1, 2, 3) enters the interferometer unit 30, where it is split into a measuring beam M.sub.PM and a reference beam R.sub.PM by the beam splitting unit 31, which is arranged as a polarizing beam splitter. The measuring beam M.sub.PM propagates after splitting inside a measuring arm in the direction of a measuring reflector 33 that can be moved at least along the measuring direction x and is reflected back in the direction of incidence. The reference beam R.sub.PM propagates after splitting inside a reference arm in the direction of a stationary reference reflector 34 and is also reflected back in the direction of incidence. In the illustrated example, the measuring reflector 33 and the reference reflector 34 are arranged as retro-reflecting triple mirrors. The measuring and reference beams M.sub.PM, R.sub.PM reflected back by the measuring and reference reflectors 33, 34 enter the beam recombining unit 31, which is arranged as a polarizing beam splitter, and interfere to form an interference beam IF.sub.PM. In the example embodiment illustrated in
(19) With regard to the interferometer unit 30, it should be noted that the arrangement in the form of a Michelson interferometer is merely exemplary and that alternative interferometer configurations and/or components may be used in the interferometer unit 30. For example, it is possible to use spheres with a refractive index n=2 as reflectors between which the absolute distance is measured. It is also possible to use measuring and reference reflectors of a different arrangement, for example, plane mirrors, etc. Likewise, a Mach-Zehnder interferometer with separate beam splitting and beam recombining units may be used to split and recombine the measuring and reference beams, etc.
(20) The interference beam IF.sub.PM generated by the interferometer unit 30 propagates in the direction of the detection unit 40. Via this unit, the interference beam IF.sub.PM is split or processed such that, in each case a plurality of electrical, phase-shifted partial interference signals S90.sub.iPM, S210.sub.iPM, S330.sub.iPM (i=1, 2, 3) result on the output side per phase-modulated wavelength .sub.iPM (i=1, 2, 3), namely three 120 phase-shifted partial interference signals S90.sub.iPM, S210.sub.iPM, S330.sub.iPM (i=1, 2, 3) each per phase-modulated wavelength .sub.iPM (i=1, 2, 3). In the present example with three phase-modulated wavelengths .sub.iPM (i=1, 2, 3), a total of nine partial interference signals S90.sub.iPM, S210.sub.iPM, S330.sub.iPM (i=1, 2, 3) are present at the output of the detection unit 40, the signals subsequently being processed further for position measurement. With regard to a possible structure of the detection unit 40, reference is made to the following description of
(21) As illustrated in
(22) Further processing of the partial interference signals S90.sub.iPM, S210.sub.iPM, S330.sub.iPM (i=1, 2, 3) takes place in the signal processing unit 50, illustrated schematically in
(23) The process for determining the coarse position signal L.sub.G is described in more detail below. An important aspect is the phase modulation impressed on the beam S, which leads to a distance-dependent modulation of the phase and the amplitude in the evaluated position signal of the interferometer unit 30. This means that both the amplitude of the modulation and its phase are distance-dependent with respect to the drive signal of the electro-optical modulator 12. The determination of the coarse position signal L.sub.G may substantially be performed with the existing hardware components of the interferometer unit 30, the detection unit 40, and the signal processing unit 50. Furthermore, in the exemplary embodiment illustrated in
(24) The time-dependent modulated phase component P.sub.iR(t) of one of the wavelengths .sub.i (i=1, 2, 3) inside the reference beam R.sub.PM, generated by the modulation unit 15, is assumed to satisfy the relationship:
P.sub.iR(t)=A.sub.iPM*sin(2**f.sub.PM*t).
(25) In the following description, A.sub.iPM (i=1, 2, 3) denotes the light phase amplitude impressed by the modulation unit 15, and f.sub.m indicates the modulation frequency of the electro-optical modulator 12.
(26) Since the time-dependent, modulated phase component P.sub.iM(t) in the measuring beam M.sub.PM is delayed with respect to the phase angle in the reference beam R.sub.PM by the propagation time of the light required for the traversed length 2L inside the measuring arm, the following relationship is satisfied:
(27)
(28) In the foregoing relationship, c represents the speed of light in the measuring medium, and L indicates the absolute position information regarding the measuring reflector 33 or the absolute distance between the measuring reflector 33 and the beam splitting unit 31 illustrated in
(29) The time-dependent, modulated phase difference P.sub.i(t) between the reference and the measuring beam R.sub.PM, M.sub.PM satisfies the relationship:
(30)
(31) By the following trigonometric relationships:
a*sin(x+)+b*sin(x+)={square root over (a.sup.2+b.sup.2+2ab*cos())}*sin(x+),=a tan 2(a*cos(a)+b*cos(),a*sin(a)+b*sin()).
and replacing the parameters a, b, , , and x according to:
(32)
the position phase amplitude A.sub.i is calculated as a function of the absolute position information L according to the relationship:
(33)
(34) The foregoing equation can be simplified to:
(35)
(36) Finally, by applying the relationship:
(37)
the position phase amplitude A.sub.i is calculated according to:
(38)
(39) The phase angle .sub.i (i=1, 2, 3) of the time-dependent phase difference with respect to the drive signal of the electro-optical modulator 12 is thus calculated according to the relationship:
(40)
(41) The foregoing relationship can be further simplified to:
(42)
(43) Further transformation results in:
(44)
(45) Thus, in addition to the incremental, distance-dependent phase difference between the measuring beam M.sub.PM and the reference beam R.sub.PM, a sinusoidal, time- and length-dependent phase difference P.sub.80 i(t) results in the interferometer; i=1, 2, 3 according to the relationship:
P.sub.i(t)=A.sub.i*sin(2**f.sub.PM*t+.sub.i).
(46) In the detection unit 40, as described above, the individual wavelengths .sub.i (i=1, 2, 3) are separated and three electrical partial interference signals S90.sub.iPM, S210.sub.iPM, S330.sub.iPM (i=1, 2, 3) phase-shifted by 120 are generated for each wavelength .sub.i (i=1, 2, 3). These signals are provided to the signal processing unit 50.
(47) In the signal processing unit 50, the partial interference signals S90.sub.iPM, S210.sub.iPM, S330.sub.iPM (i=1, 2, 3) are first amplified by amplifiers 51.1 to 51.3 and digitized by A/D converters 52.1 to 52.3. For each phase-modulated wavelength .sub.iPM (i=1, 2, 3), a modulated phase value .sub.iPM (i=1, 2, 3) is calculated via the phase calculation units 53.1 to 53.3. Due to the phase modulation of the light, the phase values .sub.iPM (i=1, 2, 3) each have a component modulated using the modulation frequency f.sub.PM and the position phase amplitudes A.sub.i (i=1, 2, 3) or a sinusoidal, time- and length-dependent phase difference P.sub.i(t); i=1, 2, 3 P.sub.i(t). In the demodulation units 53a.1 to 53a.3, the position phase amplitudes A.sub.i (i=1, 2, 3) are determined and the unmodulated phase values .sub.i (i=1, 2, 3) are generated. An absolute coarse position signal L.sub.G is determined from the position phase amplitudes A.sub.i (i=1, 2, 3) in the coarse position determining unit 56 and is fed to the position determining unit 55.
(48) The further determination of the absolute position information L from the unmodulated phase values .sub.i (i=1, 2, 3) and the coarse position signal L.sub.G is performed according to the process described in German Patent Document No. 10 2017 213 258 and U.S. Pat. No. 10,746,532, each of which is expressly incorporated herein in its entirety by reference thereto. For this purpose, the differential phases .sub.12, .sub.23, and belonging to different synthetic wavelengths are determined from the unmodulated phase values .sub.i (i=1, 2, 3) by the differential phase calculating units 54.1 to 54.3 and transferred to the position determination unit 55.
(49) The absolute position information L is determined in the position determination unit 55 in cascaded form on the basis of the supplied signals LG and , .sub.23 and .sub.3. German Patent Document No. 10 2017 213 258 and U.S. Pat. No. 10,746,532, each of which is expressly incorporated herein in its entirety by reference thereto, further describes this process.
(50) Described in more detail below is how the position phase amplitudes A.sub.i (i=1, 2, 3) are determined from the modulated phase values .sub.iPM=1, 2, 3) in the demodulation units 53a.1 to 53.a3 used to determine the coarse position signal L.sub.G, and are transferred for this purpose to the coarse position determining unit 56.
(51) Each phase calculating unit 53.1 to 53.3 in the signal processing unit 50 supplies a modulated phase value .sub.iPM(n) (i=1, 2, 3) for each sampling time n.
(52) The following relationship applies in general:
f.sub.A=k*8*f.sub.PM,
in which:
k.
(53) In accordance with the relationships:
(54)
the in-phase values I.sub.i(n) (i=1, 2, 3) and the quadrature values Q.sub.i(n) (i=1, 2, 3) can be calculated for the complex amplitudes at each sampling time n. The in-phase values I.sub.i(n) (i=1, 2, 3) denote the real part of the complex amplitudes and the quadrature values Q.sub.i(n) (i=1, 2, 3) denote the imaginary part of the complex amplitudes.
A.sub.i(n)={square root over (I.sub.i(n).sup.2+Q.sub.i(n).sup.2)}.
(55) Likewise, the phase angle .sub.i(n) (i=1, 2, 3) of the modulation with respect to the drive signal of the electro-optical modulator 12 at the sampling time n can be calculated from the relationships:
(56)
(57) In the foregoing relationships, {acute over ()}.sub.i(n) (i=1, 2, 3) represents the angle of the complex pointer from I.sub.i(n) and Q.sub.i(n) at the sampling time n.
(58) In order to calculate A.sub.i(n) and .sub.i(n) using the relationships described above, additional conditions must be met. For example, the sampling must take place equidistantly in time and simultaneously on all signals. Furthermore, the sampling frequency f.sub.A and modulation frequency f.sub.PM must be phase-locked to one another, which can be ensured, for example, by deriving both frequencies from a common reference frequency.
(59) By suitable averaging procedures of a plurality of complex amplitude values at different sampling times, the noise can also be reduced.
(60) Subsequently, it is described how the unmodulated phase values .sub.i(n) (i=1, 2, 3) required for further processing in the differential phase calculating units 54.1 to 54.3 are derived from the modulated phase values .sub.iPM(n) (i=1, 2, 3).
(61) The unmodulated phase values .sub.i f(n) (i=1, 2, 3) for each sampling time n, for example, can be obtained by the following relationship:
.sub.i(n)=.sub.iPM(n2k)+.sub.iPM(n+2k))/2.
(62) Described in more detail below is the determination of the required coarse position signal L.sub.G from the amplitude values A.sub.i (i=1, 2, 3) or A.sub.iPM (i=1, 2, 3) supplied to the coarse position determining unit 56.
(63) By solving the following equation:
(64)
for L, the following relationship results for the coarse position signal L.sub.G:
(65)
(66) This relationship is used in the coarse position determining unit 56 to determine the coarse position signal L.sub.G.
(67) The position phase amplitude A.sub.i (i=1, 2, 3) of a single wavelength .sub.i (i=1, 2, 3) would be sufficient for determining the coarse position signal L.sub.G. However, it is considered to be advantageous to evaluate the position phase amplitudes A.sub.i (i=1, 2, 3) of all three wavelengths .sub.i (i=1, 2, 3) and to form from them the arithmetic mean value with respect to the coarse positions obtained. In this manner, the noise of the coarse position signal L.sub.G can be reduced.
(68) From the relationship describing the dependency of the position phase amplitudes A.sub.i (i=1, 2, 3) from the coarse position signal L.sub.G, namely:
(69)
an unambiguous determination of the coarse position signal L.sub.G from the position phase amplitudes A.sub.i (i=1, 2, 3) is only possible in a range in which the argument of the sine is between 0 and /2.
(70) The following relationship therefore applies:
(71)
(72) However, it is also possible to determine the coarse position signal L.sub.G from the phase angle .sub.i. Based on the following relationship:
(73)
for the measuring length or absolute position information L, the coarse position signal L.sub.G can be calculated from the relationship:
(74)
(75) A determination of the coarse position signal L.sub.G from the phase angle .sub.i is only possible for values from L.sub.G>0 to
(76)
since no phase determination is possible for very small position phase amplitudes A.sub.i (i=1, 2, 3). The most accurate phase determination is possible around the range
(77)
since the position phase amplitude A.sub.i (i=1, 2, 3) becomes maximum here.
(78) Depending on the measuring length, the coarse position signal L.sub.G can be determined either from the position phase amplitude A.sub.i or the phase angle .sub.i.
(79) The unambiguous measuring range for the coarse position signal L.sub.G can thus be extended to, e.g.:
(80)
(81) For a determination of the coarse position signal L.sub.G from the previously mentioned relationship:
(82)
exact knowledge of the light phase amplitudes A.sub.iPM (i=1, 2, 3) of the individual wavelengths impressed by the modulation unit 15 is necessary. In the exemplary embodiment illustrated in
(83) The structure and operating principle of the light phase amplitude determining unit 80 used in this example embodiment is described with reference to
(84) As mentioned above, part of the optical power is decoupled from the phase-modulated beam S.sub.PM via a beam splitter 100 and is supplied to the light phase amplitude determining unit 80 as beam S.sub.PM_R. As illustrated in
(85) The light phase amplitudes A.sub.iPM (i=1, 2, 3) of the individual wavelengths .sub.i (i=1, 2, 3) impressed by the modulation unit 15 are determined in the signal processing unit 70 by based on the relationship:
(86)
for A.sub.iPM.
(87) Subsequently, the light phase amplitudes A.sub.iPM (=1, 2, 3) impressed by the modulation unit 15 can be calculated from the relationship:
(88)
and can be provided at the output of the light phase amplitude determining unit 80 for further processing.
(89) In order to minimize the interpolation error due to component and alignment tolerances in the reference interferometer unit 60, a signal adjustment may be performed. In doing so, the path length difference L.sub.R in the reference interferometer unit 60 must be varied by at least half a wavelength. This can be done, for example, by varying a force applied on the reference fiber 68 or by varying the temperature of the reference fiber 68.
(90) The device described herein may be used, for example, in a measuring arrangement for absolute length measurement, which includes a plurality of laser trackers. With such a measuring arrangement, the absolute position or absolute pose of an object in space can be determined using, for example, conventional multilateration methods. A corresponding measuring arrangement is schematically illustrated in
(91) It is also possible, instead of continuously determining the light phase amplitudes A.sub.iPM (i=1, 2, 3) using the light phase amplitude determining unit described above, to determine once the amplitudes A.sub.iPM (i=1, 2, 3) impressed via the phase modulation before the measurement operation t using a suitable method and then to make these values available as constants to the signal processing unit for further processing. Such a determination may be made, for example, during production, and cyclic recalibrations may be performed later.
(92) A determination of the amplitudes A.sub.iPM (i=1, 2, 3) impressed via the phase modulation is also possible during measurement operation. To achieve this, at least two different lengths or absolute positions L_1 and L_2 must be set. During the movement between the two absolute positions L_1 and L_2, no beam interruption must occur in the interferometer, so that the measurement of the unmodulated phase value CA remains undisturbed. The associated unmodulated phase values .sub.i_1 (i=1, 2, 3) and .sub.i_2 (i=1, 2, 3) as well as the position phase amplitudes A.sub.i_1 (i=1, 2, 3) and A.sub.i_2 (i=1, 2, 3) are measured and stored. The following system of may be utilized:
(93)
(94) It is also possible to utilize the following relationships:
(95)
in which L_0 represents an unknown difference between incremental and absolute position information.
(96) This then results in the following system of relationships:
(97)
(98) This system of equations contains only the two unknowns L_0 and A.sub.iPM, which may be solved for using a suitable procedure. This procedure can be applied repeatedly during measurement operation and may therefore also be used to compensate for slow changes in the light phase amplitudes A.sub.iPM (i=1, 2, 3).