Stair and walkway system and method
11885142 ยท 2024-01-30
Assignee
Inventors
Cpc classification
E04G1/152
FIXED CONSTRUCTIONS
E04G1/362
FIXED CONSTRUCTIONS
E04G1/15
FIXED CONSTRUCTIONS
E04G5/04
FIXED CONSTRUCTIONS
E04G1/08
FIXED CONSTRUCTIONS
International classification
E04G1/36
FIXED CONSTRUCTIONS
E04G1/08
FIXED CONSTRUCTIONS
E04G1/15
FIXED CONSTRUCTIONS
E04G5/04
FIXED CONSTRUCTIONS
E04G5/10
FIXED CONSTRUCTIONS
Abstract
Disclosed is an arrangement including a staircase as well as walkway systems. The staircase includes a transitional member, and the walkways incorporate grate supports in order to facilitate the connection to adjacent structures. The arrangement also utilizes angled members which are configured with a reinforced flange existing in a dimension that has higher load requirements than the other flange. A novel step configuration is also disclosed.
Claims
1. A system for supporting a walkway, the system comprising: a raised elongated walkway platform having a first end and a second end and a length; the platform supported from below at the first end of the platform by a first outwardly-extending upper shelf presented from a top portion of a first supporting member and at a second location underneath the platform by a second upper shelf presented by a top portion of a second supporting member, the platform being supported by the first and second outwardly-extending upper shelves and thus positioning an upper surface of the platform to be level with at least one walking surface on an adjacent structure; each of the first and second supporting members having bottom portions presenting outwardly-extending lower shelves, each of the lower shelves supporting a truss arrangement which is spaced apart from and supported underneath the platform, the truss arrangement configured to create stability in a horizontal dimension against sway, each of the first and second supporting members oriented to be crosswise with respect to the length of the elongated walkway platform; and a plurality of spaced-apart posts lining laterally-opposing sides of the platform, each post supporting a top rail, and being received through openings at corner edges of the upper shelf and resting on the lower shelves of the first and second platform supporting members.
2. The system of claim 1 comprising: at least one intermediate platform supporting member located underneath the platform and at a location between the first and second platform supporting members, the second platform supporting member being located at the second end of the platform.
3. The system of claim 2 wherein the intermediate platform supporting member is substantially identical to the first and second platform supporting members.
4. The system of claim 2 wherein: the at least one intermediate platform supporting member is one of a plurality of intermediate platform supporting members, each intermediate platform supporting member in the plurality working together to support a span of the platform; and the truss arrangement located underneath the platform comprised of a plurality of strut bars, each strut bar being angled in a substantially horizontal plane from a fixation point on a lower outwardly-extending shelf portion of each intermediate platform supporting member, and angling to a fixation point on an opposite side of an adjacent intermediate member.
5. The system of claim 4 wherein the plurality of strut bars zig-zag between the plurality of intermediate platform supporting members.
6. The system of claim 1 wherein the platform is a grating having a plurality of longitudinally-extending parallel bars, and a plurality of longitudinally-spaced cross supports, the cross supports connecting the parallel bars.
7. The system of claim 6 wherein openings existing in the grating between the parallel bars and cross members receive fasteners which are also received through corresponding apertures formed in the top shelf, the fasteners used to clamp down saddle members onto the parallel bars to secure each of the first and second platform ends atop the upper shelves of each of the first and second platform supporting members.
8. A system for supporting a longitudinally-extending platform, the system comprising: a support member configured to transversely support the longitudinally-extending platform, the support member comprising (i) a mounting portion configured to mount the longitudinally-extending platform to an adjacent structure; (ii) an upper shelf, extending outwardly from above the mounting portion, the upper shelf being configured to secure the platform to the support member and support the platform member from below such that an upper surface of the platform member is substantially level with a walking surface existing on the adjacent structure; and (iii) a lower shelf extending outwardly from below the mounting portion near a bottom of the support member, the lower shelf being configured to support a sway truss arrangement which is spaced apart below the platform, and exists in a horizontal plane underneath the platform which is substantially parallel with the platform; platform; the support member being configured to support an end of the longitudinally-extending platform in a transverse direction relative to a length of the longitudinally-extending platform; one or more post-receiving openings defined through the upper shelf, the one or more openings being configured to receive one or more posts; the lower shelf being configured to support the one or more posts; and the one or more post-receiving openings and the lower shelf together being configured to support the one or more posts on opposing lateral sides of the walkway.
9. The member of claim 8 wherein the mounting portion is substantially flat.
10. The member of claim 9 wherein the substantially flat mounting portion has mounting holes formed therethrough to receive fasteners to secure a back of the support member to the adjacent structure.
11. The member of claim 8 wherein a plurality of holes are formed through the upper shelf, each hole in the plurality being configured to receive a bolt which also passes through the one end of the platform.
12. The member of claim 11 wherein the platform is a grate, and the plurality of holes in the upper shelf are each aligned with a specific gap in the grate, thus securing the one end of the platform.
13. The member of claim 8 wherein the lower shelf of the member includes at least one hole configured to receive a bolt which passes through an aperture on a connecting end of a truss member in the sway truss arrangement.
14. The member of claim 9 wherein the lower shelf includes a first hole spaced apart from a second hole, the first hole configured to receive a bolt which passes through an end of a first optional angled truss member, the second hole being alternatively useable to secure the lower shelf to an alternative second optional truss member which is, when installed, at an angle different than the angle relative to the supporting member.
15. A walkway system comprising: a grating supported on a plurality of supports, each support being oriented transversely relative to a length of a longitudinal dimension of the grating, each support including upper and lower shelves, each support and being configured to support the grating from below, the lower shelves being configured to support a truss arrangement in a plane spaced below the grating, the plane being substantially parallel with the grating; one or more railings each supported on a plurality of posts secured into the plurality of supports each of the plurality of posts being received through openings formed through each of the upper shelves; and each of the plurality of posts resting on the lower shelves of the plurality of supports.
16. A walkway system comprising: a raised elongated walkway platform having a first end and a second end, the raised elongated walkway platform being supported from below at the first end by a first upper shelf extending out from a first supporting member supported from below by the second end by a second upper shelf extending out from a second supporting member; the first and second upper shelves including openings therethrough, the openings configured to receive a lower end of each of a plurality of railing posts; a first and a second lower shelf on each of the first and second supporting members, the first and second lower shelves cooperating to both: (i) support a suspended truss arrangement below the raised elongated walkway, and (ii) support the lower ends of each of the plurality of railing posts received through the openings.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The foregoing and other features and advantages will be apparent from the more particular description of preferred embodiments, as illustrated in the accompanying drawings, in which like reference characters refer to the same parts throughout the different views. The drawings are not necessarily to scale, emphasis instead being placed upon illustrating the principles of the preferred embodiments. In the drawings, the sizes and thicknesses of layers, regions, objects and features may be exaggerated for clarity.
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DETAILED DESCRIPTION
(23) The following detailed description references the accompanying drawings that illustrate specific embodiments in which the invention can be practiced. The embodiments are intended to describe aspects of the invention in sufficient detail to enable those skilled in the art to practice the invention. Other embodiments can be utilized and changes can be made without departing from the scope of the invention. The following detailed description is, therefore, not to be taken in a limiting sense. The scope of the invention is defined only by the appended claims, along with the full scope of equivalents to which such claims are entitled.
(24) In this description, references to one embodiment, an embodiment, a version, or embodiments mean that the feature or features being referred to are included in at least one embodiment of the technology. Separate references to one embodiment, an embodiment, or embodiments in this description do not necessarily refer to the same embodiment and are also not mutually exclusive unless so stated and/or except as will be readily apparent to those skilled in the art from the description. For example, a feature, structure, act, etc. described in one embodiment may also be included in other embodiments, but is not necessarily included. Thus, the technology can include a variety of combinations and/or integrations of the embodiments described herein.
(25) Disclosed is a walkway system including stairs which is configured for installation proximate structures, e.g., tanks.
(26) A first walkway 122 spans from the top of stairway 110 to a second walkway 124. Second walkway 124 spans from the end of the first walkway 122 to the end of a third walkway 126. A descending staircase 112 is connected to the outside end of the third walkway 126. The connection points between the stairs and walkways are obscured in
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(28) Below the top rails 202 and 204, mid-rails 210 and 212 extend substantially in parallel thereto. The top and mid-rails interconnect a plurality of upright posts 214. The upright posts 214 extend down from the top rails 202 and 204 all the way below a grating 216 (which extends all the way from end to end of the system 200), or alternatively could be configured into segments which combine to complete the walkway.
(29) The grating 216 is supported atop a plurality of transverse grate support members 218. A lower portion of grate support members 218 is used to support a plurality of angled sway truss members 220 (see
(30) Referring to the side view of
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(34) Details regarding the grate support members 218 can be seen in
(35) In the finished article, a first group of apertures 252 exists in a main body portion 262 of the member 218 which are used to connect the grate support to an adjacent structure, e.g., another grate support on an adjacent walkway, an adjacent staircase, etc. Two spaced-apart opposing holes 254 in an outwardly-extending lower margin 260 are used to connect lateral bracing truss members below the grate. More specifically, the bottom margin is bent to comprise an outwardly-extending bottom shelf 260 of the finished grate support 218 (see top view
(36) The finally formed article, with top shelf 248 created over fold line 264, and bottom shelf 260 created over lower fold line 266 has the appearance reflected in
(37) Referring to
(38) One grate support (e.g., support 218), in embodiments, will exist at each end of a particular walkway portion (e.g., walkway sections 122, 124, or 126) and at intermediate spaced-apart positions as shown in the figures. In the disclosed embodiment, the channel areas 268 for the grate supports located at the outer ends of the walkway face inward. Thus, at each walkway end, the back surface 257 of the supports 218 is exposed (see, e.g.,
(39) The holes 252 created through the main portion 256 of each grate support 218 are used to connect the walkway at each end to either another walkway section, or to a set of stairs. The walkway-to-walkway connections are made by bolting through holes 252 in in the grate support of the adjoined walkway. The stairs (e.g., stairs 110 and 112) are connected into the grate supports at a walkway end, but use a different device to do so, as will be discussed hereinafter.
(40) The apertures 256 made into the ends of the main portion 262 are used to bolt on the inwardly turned angled posts 230 as can be seen in
(41) The apertures 254, after the posts, e.g., posts 234, 230, 278, and 280 are installed, remain exposed inside the V-insides of each post as can be seen in
(42) The mid-rails 210 and 212, in embodiments, are roll formed into an angle (e.g., angle iron). Alternatively, however, premanufactured structural or other sorts of materials could be used to comprise the mid-rails or other components mentioned herein. The inside portion of each mid-rail angle extends down, and the upper part of the angle extends inward (see, e.g., the end of mid rail 212 shown in
(43) The top rails 202 and 204 are also roll formed into an angle. Again here, however, numerous other processes for creating or supplying these components could be utilized. Rail 202 extends all the way between two posts 277 and 279, but stops short of end posts 278 and 280. In doing so, open top areas 206 and 208 are created where no rail exists. Both top rails 202 and 204 are oriented atop the posts such that the angle extends down inside the post, and then outwardly over the top of the post (see
(44) A related system is used to comprise stairs (e.g., stairs 110 and 112) which extend down from the outermost walkway members 122 and 126, respectively. These details can best be seen in
(45) Stairway system 110 includes hand rails 502, mid-rails 504, steps 506, a first (upper) stair frame member 508, a lower second stair frame member 510, a transition plate 512, vertical truss web members 514, and reinforced horizontal truss web members 516.
(46) The first and second stair frame members 508 and 510 are reinforced by triangular spacers 517 which are secured between sequential steps 506 (see details in
(47) The steps 506, in side view, are fastened between and angled relative to the upper and lower frame members 508 and 510 as shown such that they are horizontal relative to the ground when erected upon installation (thus substantially parallel to the reinforced members 516). This puts the reinforced flange 520 in the dimension parallel to the steps, which provides critical support, while cooperating with the lower truss against the lateral loads on the stair guardrails. Additionally, whereas the omission of reinforcement of the flange 518 avoids material waste by avoiding the creation of a standard sized angle iron which is made larger to handle the structural requirements. The process here employs the addition of metal only in the dimension in which it is needed. The details regarding each of the reinforced horizontal truss web members 516, including the angle member flange 518, and reinforced member 520 flange is substantially the same as the arrangement shown in
(48) The stair arrangement 110 is supported from below on feet 515 located at the base of the stairs. The feet 515 can be seen in
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(50) The top step 531 is incorporated into the stair-to-walkway connection interface. An example of top step 531 is shown in
(51) Each step 506 includes three corrugations 560 having upper and lower slots 564 and 566 defined on either side of a melded-together portion 562. It should be noted than in an alternative embodiment, the melded-together portion has been removed, and one single slot extending to the extremes for each of the slot pairs 564-566 are the ends of each single slot (not shown). It should be noted that each corrugation 560 reinforces each step in a direction horizontal in the direction to which the stairs are extending. Because these ribs/corrugations run transverse to the length of each step, they assist in providing support in a critical dimension when subjected to downward forces (e.g., due to workers on the stairs, etc.). A plurality of truncated hollow raised protuberances 568 are formed such that they form raised apertures in the top surface 550 of each step 506. This helps with grip and provides water dissipation away from the raised protruding portions.
(52) The hole set 578 is optional in all of the steps 506 except for the top step 531. They are needed in top step 531, however, since it is involved in the attachment to the adjacent walkway end. Holes 580 and holes 582 produced into each of the downwardly-folded end walls 556 and 558 are used to secure the opposite sides of each step 506 into the staircase. More specifically, holes 580 produced into the end walls at the side of each step can be matched up with corresponding holes 584 (see
(53) Referring back to the stair-walkway interface perspectives illustrated in
(54) While the present disclosure has shown and described exemplary embodiments, it will be understood by those of ordinary skill in the art that various changes in form and details may be made therein without departing from the spirit and scope of the present disclosure, as defined by the following claims.