Packaged semiconductor devices having spacer chips with protective groove patterns therein
11705405 · 2023-07-18
Assignee
Inventors
Cpc classification
H01L2224/83375
ELECTRICITY
H01L25/18
ELECTRICITY
H01L2225/06562
ELECTRICITY
H01L25/0652
ELECTRICITY
H01L2225/06586
ELECTRICITY
H01L2225/06506
ELECTRICITY
H01L2225/0651
ELECTRICITY
International classification
H01L25/18
ELECTRICITY
Abstract
A packaged integrated circuit device includes a substrate having a spacer chip thereon, which is devoid of active integrated circuits therein but which has a stress-relieving pattern of grooves in an upper surface thereof. A first semiconductor chip is provided, which is bonded to the upper surface of the spacer chip. A molded region is provided, which includes a passivating resin that: (i) at least partially surrounds the first semiconductor chip and the spacer chip, and (ii) extends into at least a portion of the grooves within the upper surface of the spacer chip.
Claims
1. A semiconductor package comprising: a substrate having a lower semiconductor chip and at least a first spacer chip thereon, said first spacer chip having a stress-relieving groove pattern on an upper surface thereof; an upper semiconductor chip extending on the lower semiconductor chip and on the first spacer chip, said upper semiconductor chip covering at least a portion of an upper surface of the lower semiconductor chip and at least a portion of the upper surface of the first spacer chip containing at least a portion of the groove pattern therein; an electrically nonconductive adhesive layer, which bonds a lower surface of the upper semiconductor chip to the lower semiconductor chip and to the first spacer chip; and a mold region, which at least partially surrounds the lower and upper semiconductor chips and the first spacer chip and extends at least partially into the groove pattern.
2. The semiconductor package of claim 1, wherein the groove pattern includes a plurality of grooves arranged in a grid shape; and wherein the mold region contacts the electrically nonconductive adhesive layer.
3. The semiconductor package of claim 2, wherein the plurality of grooves include at least some grooves that extend to edges of the upper surface of the first spacer chip.
4. The semiconductor package of claim 1, wherein the groove pattern includes a groove extending along at least one edge of the upper surface of a first spacer chip.
5. The semiconductor package of claim 1, wherein the groove pattern includes a plurality of grooves, which are spaced apart from respective edges of the upper surface of the first spacer chip.
6. The semiconductor package of claim 1, wherein at least a portion of the mold region extends and fills a space between the lower semiconductor chip, the first spacer chip, and the upper semiconductor chip.
7. The semiconductor package of claim 1, wherein a width of a groove within the groove pattern is within a range from 15 μm to 30 μm.
8. The semiconductor package of claim 1, wherein a depth of a groove within the groove pattern is within a range from 0.5 μm to 3 μm.
9. The semiconductor package of claim 1, wherein the at least a first spacer chip includes first and second spacer chips of different size.
10. The semiconductor package of claim 9, wherein the first and second spacer chips extend opposite first and second sides of the lower semiconductor chip.
11. The semiconductor package of claim 1, wherein the at least a first spacer chip comprises first through fourth spacer chips which extend opposite first through fourth sides of the lower semiconductor chip, respectively.
12. The semiconductor package of claim 1, further comprising a second lower semiconductor chip on the substrate; and wherein the first spacer chip extends between the second lower semiconductor chip and the lower surface of the upper semiconductor chip.
13. The semiconductor package of claim 1, further comprising at least one bonding wire extending between the substrate and the lower semiconductor chip.
14. The semiconductor package of claim 1, wherein the lower semiconductor chip is a processor chip, and the upper semiconductor chip is a memory chip.
15. The semiconductor package of claim 1, further comprising a second lower semiconductor chip extending between the first spacer chip and the substrate.
16. A semiconductor package, comprising: a substrate; a lower semiconductor chip on the substrate; a plurality of spacer chips having respective upper surfaces thereon, which contain a grid pattern of grooves therein; an upper semiconductor chip on the lower semiconductor chip and on the upper surfaces of the plurality of spacer chips; an electrically nonconductive adhesive layer, which is bonded between a lower surface of the upper semiconductor chip and an upper surface of the lower semiconductor chip and between the lower surface of the upper semiconductor chip and the upper surfaces of the plurality of spacer chips; and a mold region at least partially surrounding the lower and upper semiconductor chips and the plurality of spacer chips, and at least partially filling a space between the lower semiconductor chip and the plurality of spacer chips, which is covered by the upper semiconductor chip, and at least partially extending into a portion of the grid pattern of grooves.
17. The semiconductor package of claim 16, wherein the grooves in the upper surfaces of the plurality of spacer chips extend to corresponding edges of the upper surfaces of the plurality of spacer chips.
18. The semiconductor package of claim 16, wherein the grooves have a width in a range from 15 μm to 30 μm and a depth within a range from 0.5 μm to 3 μm; and wherein a spacing between the plurality of grooves is at least 1.5 times a width of each of the grooves, and is within a range from 20 μm to 100 μm.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1) The above and other aspects, features, and advantages of the present inventive concepts will be more clearly understood from the following detailed description, taken in conjunction with the accompanying drawings, in which:
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DETAILED DESCRIPTION
(16) Hereinafter, example embodiments of the present inventive concept will be described in detail with reference to the accompanying drawings.
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(18) The package substrate 100 may include a body portion 101, an upper pad 103 disposed on an upper surface of the body portion 101, and a lower pad 105 disposed on a lower surface of the body portion 101. In addition, the package substrate 100 may have a wiring pattern (not illustrated) and/or a connection via (not illustrated) electrically connecting the upper pad 103 and the lower pad 105. In some example embodiments, portions of the upper pad 103 and the lower pad 105 may be ground pads.
(19) The package substrate 100 may be a wiring substrate such as a printed circuit board. The package substrate 100 is not limited to a printed circuit board, but may be various types of wiring substrates. For example, the body portion 101 of the package substrate 100 may be made of at least one material selected from a phenol resin, an epoxy resin, and a polyimide. For example, the package substrate 100 may include FR4, a tetrafunctional epoxy resin, polyphenylene ether, epoxy/polyphenylene oxide, bismaleimidetriazine (BT), Thermount, cyanate ester, polyimide, and/or liquid crystal polymer. In addition, the upper pad 103, the lower pad 105, the wiring pattern, and the connection via may include, for example, copper (Cu), nickel (Ni), aluminum (Al), and/or beryllium copper.
(20) An external connection terminal 110 may be formed on the lower pad 105 of the package substrate 100. The external connection terminal 110 may include, for example, a solder ball, a conductive bump, a conductive paste, a ball grid array (BGA), a lead grid array (LGA), or a pin grid array (PGA), or a combination thereof.
(21) A lower semiconductor chip 210 may include a semiconductor substrate 211 having an active surface and an inactive surface located opposite to the active surface. The active surface of the semiconductor substrate 211 (also referred to as the “upper surface” of the lower semiconductor chip in this embodiment) may be a surface on which a plurality of active/passive elements (e.g., transistors) and bonding pads 213 connected thereto are formed, and the inactive surface (also referred to as the “lower surface” of the lower semiconductor chip in this embodiment) may be a surface facing the upper surface of the package substrate 100.
(22) The lower semiconductor chip 210 may be bonded to the upper surface of the package substrate 100 using an electrically nonconductive adhesive layer 217. The lower semiconductor chip 210 may be electrically connected to the package substrate 100 by a wire 215. The wire 215 may connect the bonding pads 213 of the lower semiconductor chip 210 to some pads of the upper pads 103, respectively.
(23) In this embodiment, similar to the lower semiconductor chip 210, an upper semiconductor chip 300 may include a semiconductor substrate 311 having an active surface and an inactive surface located opposite to the active surface. The active surface of the semiconductor substrate 311 (also referred to as the “upper surface” of the semiconductor chip in this embodiment) may be a surface in which a plurality of active/passive elements (e.g., transistor) and bonding pads 313 connected thereto are formed, and the inactive surface thereof (also referred to as the “lower surface” of the upper semiconductor chip) may be a surface facing the upper surface of the package substrate 100 or the upper surface of the lower semiconductor chip 210. In a similar manner to the lower semiconductor chip 210, the upper semiconductor chip 300 may be electrically connected to the package substrate 100 by a wire 315. The wire 315 may connect the bonding pads 313 of the upper semiconductor chip 300 and a portion of the upper pads 103.
(24) The upper semiconductor chip 300 may be bonded to the upper surfaces of the lower semiconductor chips 210 and the spacer chip 220S using an electrically nonconductive adhesive layer 317. In some example embodiments, the adhesive layer 317 may be first provided on the lower surface of the upper semiconductor chip 300 and then bonded to the upper surfaces of the lower semiconductor chip 210 and the spacer chip 220S.
(25) The spacer chip 220S may be provided as a lower structure for stably supporting the upper semiconductor chip 300 together with the lower semiconductor chip 210 having a relatively small area. The spacer chip 220S may be bonded to the upper surface of the package substrate 100 using an adhesive layer 227 similar to the lower semiconductor chip 210. The spacer chip 220S may be made of a substrate of the same or similar material as the semiconductor substrate of the lower semiconductor chip. For example, the spacer chip 220S may include a silicon (Si) substrate.
(26) The spacer chip 220S may have an upper surface in which a groove (G) pattern is arranged. The groove pattern employed in the present example embodiment may include a plurality of grooves G arranged in a grid shape. As shown in
(27) The semiconductor package 10 employed in the present example embodiment may further include a molded portion 500 (e.g., resin mold layer/region) surrounding the lower semiconductor chip 210, the spacer chip 220S, and the upper semiconductor chip 300. This molded portion 500 may operate as an encapsulating passivation layer, for example. Thus, the molded portion 500 may serve to protect the lower semiconductor chip 210, the spacer chip 220S and the upper semiconductor chip 300 from the outside.
(28) For example, the molded portion 500 may be formed through a curing process by injecting an uncured resin for the molded portion 500 onto the package substrate 100 in an appropriate amount. In a process of forming the molded portion 500, pressure may be applied to a molding resin by a pressing means such as a press. Here, process conditions such as a delay time between injection and pressurization of the molding resin, an amount of the injected molding resin, pressurization temperature/pressure, and the like, may be set in consideration of physical properties such as viscosity, or the like, of the molding resin.
(29) In the process of forming the molded portion 500, the uncured resin for the molded portion 500 may flow into a bonding interface region (marked as “B” and “B′ ”), adjacent to an edge of the upper surface of the spacer chip 220S, as shown by an arrow marked as “R”, from a space between the lower semiconductor chip 210 and the spacer chip 220S, covered by the upper semiconductor chip 300. In particular, since typically high pressure is applied during the process of forming the molded portion 500, the uncured resin flowing into the bonding interface may be provided as a cause of mechanical damage such as a crack in the upper semiconductor chip 300. However, in this embodiment, since a path of a material that is arranged adjacent to the edge of the spacer chip 220S by the plurality of grooves G, and can flow into the bonding interface (and grooves) from the outside may be extended or bent, the plurality of grooves G disposed on the upper surface of the spacer chip 220S can effectively prevent damage to the upper semiconductor chip 300.
(30) In consideration of this effect, the size and arrangement of the plurality of grooves G can be variously designed. The plurality of grooves G may extend to edges of the upper surface of the spacer chip 220S, as shown in
(31) Each cross-section of the plurality of grooves G may have a cross section of various shapes. In some embodiments, each cross-section of the plurality of grooves G may have a shape having an upper width, greater than a lower width. For example, each cross-section of the plurality of grooves G may have a shape such as an inverted trapezoid, an inverted triangle, or a shape having a curved bottom surface. The cross-section of the plurality of grooves G may be determined by a forming process. For example, when a plurality of grooves G are formed using a blade, it may be determined by the cross-sectional shape of the blade.
(32) As described above, the upper semiconductor chip 300 may be bonded to upper surfaces of the lower semiconductor chip 210 and the spacer chip 220S by a non-conductive adhesive layer 317, and in the present example embodiment, the upper semiconductor chip 300 may be disposed to cover the upper surfaces of the lower semiconductor chip 210 and the spacer chip 220S. The upper semiconductor chip 300 may have a larger mounting area than the lower semiconductor chip 210 and the spacer chip 220S, but the present inventive concept is not limited thereto, in other example embodiments, the upper semiconductor chip 300 may not cover a region of the upper surface of the lower semiconductor chip 210 or the upper surface of the spacer chip 220S.
(33) In some example embodiments, the non-conductive adhesive layer 317 may be provided as a fixing means for bonding the lower semiconductor chip 210, the spacer chip 220S, and the upper semiconductor chip 300, and may include an adhesive resin layer, such as a non-conductive film (NCF) a direct adhesive film (DAF) or a film over wire (FOW). For example, the adhesive resin layer may include a bisphenol-type epoxy resin, a noblock-type epoxy resin, a phenol resin, a urea resin, a melamine resin, an unsaturated polyester resin, and a resorcinol resin, and a combination thereof. The non-conductive adhesive layer 317 has a certain thickness, and this thickness may provide a space for a portion of the wire 215 connected to the bonding pad 213 located on the upper surface of the lower semiconductor chip 210. The molded portion 500 may include an epoxy-group molding resin or a polyimide-group molding resin. For example, the molding member 500 may include an epoxy molding compound (EMC) or a High-K epoxy molding compound. Meanwhile, the adhesive layers 217 and 227 may also be adhesive resin layers such as a direct adhesive film (DAF) or a film over wire (FOW), similar to the non-conductive adhesive layer 317.
(34) In some embodiments, the lower semiconductor chip 210 may be a processor chip. For example, the lower semiconductor chip 210 may include a microprocessor, a graphics processor, a signal processor, a network processor, a chipset, an audio codec, a video codec, an application processor, or a system on chip, but is not limited thereto. For example, the lower semiconductor chip 210 may be a control chip for driving a memory device.
(35) In some embodiments, the upper semiconductor chip 300 may be volatile memory chips and/or non-volatile memory chips. For example, the volatile memory chip may include a dynamic random access memory (DRAM), a static RAM (SRAM), a thyristor RAM (TRAM), a zero capacitor RAM (ZRAM), or a twin transistor RAM (TTRAM). In addition, the non-volatile memory chip may include, for example, a flash memory, a magnetic RAM (MRAM), a spin-transfer torque MRAM (STT-MRAM), a ferroelectric RAM (FRAM), a phase change RAM (PRAM), a resistive RAM (RRAM), a nanotube RRAM, a polymer RAM, a nano-floating gate memory, a holographic memory, a molecular electronics memory, or an insulator resistance change memory.
(36) As described above, the groove pattern formed on the upper surface of the spacer chip may be formed in various arrangements. These various groove patterns will be described with reference to
(37) Referring to
(38) Referring to
(39) The groove patterns exemplified in the various arrangements described above may be implemented single or combined form. For example, the grooves Ga illustrated in
(40) Referring to
(41) Meanwhile, in the above-described embodiment (see
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(43) Referring to
(44) The semiconductor package 10A according to the present example embodiment may include a package substrate 100, a lower semiconductor chip 210 disposed on the package substrate 100, first and second spacer chips 220S and 230S disposed on the package substrate 100, a lower semiconductor chip 210, and an upper semiconductor chip 400 disposed on the first and second spacer chips 220S and 230S.
(45) The first and second spacer chips 220S and 230S employed in this embodiment are lower structures stably supporting the upper semiconductor chip 300 and may have different areas. For example, the first spacer chip 220S may have a size larger than that of the second spacer chip 230S.
(46) As shown in
(47) The upper semiconductor chip 400 may be bonded to the upper surface of the lower semiconductor chip 210 and the upper surfaces of the first and second spacer chips 220S and 230S by the non-conductive adhesive layer 317. The upper semiconductor chip 400 may be disposed to cover the upper surface of the lower semiconductor chip 210 and the upper surfaces of the first and second spacer chips 220S and 230S. The upper semiconductor chip 400 may have an area larger than the upper surface of the lower semiconductor chip 210 and a region in which the first and second spacer chips 220S and 230S are mounted.
(48) The upper semiconductor chip 400 may be a chip stack structure. The upper semiconductor chip 400 may be a chip stack structure in which a plurality of memory chips 411 are stacked. For example, the memory chips 411 may include a NAND chip and/or a DRAM chip. An adhesive layer 417 may be interposed between the plurality of memory chips 411. For example, the adhesive layer 417 may be a material the same or similar to the non-conductive adhesive layer 317 such as a direct adhesive film (DAF) or a film over wire (FOW). Each of the memory chips 411 may include a bonding pad 413 disposed on an upper surface thereof. A wire 415 may connect bonding pads of adjacent memory chips 411 and may connect one bonding pad 411 to the upper pad 103 of the package substrate 100.
(49) Each of the first and second spacer chips 220S and 230S may have a groove pattern in which a plurality of grooves G are arranged in a grid shape on an upper surface thereof. As shown in
(50) The plurality of grooves G not only enhance the bonding strength between the non-conductive adhesive layer 317 and the first and second spacer chips 220S and 230S by providing a non-flat (e.g., larger area) bonding interface, but also may prevent an uncured resin from flowing into the region of bonding interface of the upper edge of the first and second spacer chips 220S and 230S during the process of forming the molded portion 500.
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(52) The semiconductor package 10B according to the present example embodiment may include a package substrate 100, a lower semiconductor chip 210 disposed on the package substrate 100, two first spacer chips 220S1 and 220S2 and two second spacer chips 230S1 and 230S2 disposed on the package substrate 100, and an upper semiconductor chip 400 disposed on the lower semiconductor chip 210 and the first and second spacer chips 220S1, 220S2, 230S1 and 230S2. These first and second spacer chips 220S1, 220S2, 230S1, and 230S2 are employed to provide a lower structure that stably supports the upper semiconductor chip 300. Each of the two first spacer chips 220S1 and 220S2 may have a size larger than that of the two second spacer chips 230S1 and 230S2, as shown.
(53) As further shown in
(54) The upper semiconductor chip 300 may be bonded to an upper surface of the lower semiconductor chip 210 and upper surfaces of the first and second spacer chips 220S1, 220S2, 230S1, and 230S2 by the non-conductive adhesive layer 317. The upper semiconductor chip 300 may be disposed to cover the upper surface of the lower semiconductor chip 210 and the upper surfaces of the first and second spacer chips 220S1, 220S2, 230S1 and 230S2. The upper semiconductor chip 300 may have an area larger than in a region in which the first and second spacer chips 220S1, 220S2, 230S1 and 230S2 are mounted.
(55) The upper semiconductor chip 400 may be a chip stack structure in which a plurality of memory chips 411 are stacked. Regarding the upper semiconductor chip 400 employed in the present example embodiment, it may be combined with reference to the items described in
(56) Each of the first and second spacer chips 220S1, 220S2, 230S1, and 230S2 may have a groove pattern in which a plurality of grooves G are arranged in a grid shape on an upper surface thereof. As shown in
(57) The plurality of grooves G not only enhance the bonding strength between the non-conductive adhesive layer 317 and the first and second spacer chips 220S1, 220S2, 230S1 and 230S2 by providing a non-flat bonding interface, but also inhibit an uncured resin from flowing into a region of the bonding interface of the upper edge of the first and second spacer chips 220S1, 220S2, 230S1, and 230S2 during the process of forming the molded portion 500.
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(59) Referring to
(60) The semiconductor package 10C according to the present example embodiment may include a package substrate 100, a first lower semiconductor chip 210 and two second lower semiconductor chips 220A and 220B disposed on the package substrate 100, two spacer chips 240S1 and 240S2 disposed on the package substrate 100, and an upper semiconductor chip 400 disposed on upper surfaces of the first lower semiconductor chip 210 and the two second lower semiconductor chips 220A and 220 and upper surfaces of the spacer chips 240S1 and 240S2.
(61) The second lower semiconductor chips 220A and 220B may include a semiconductor substrate 221 having an active surface and an inactive surface, opposite to the active surface and bonding pads 223 provided on the active surface, respectively, similar to the first lower semiconductor chip 210. The lower semiconductor chip 210 may be bonded to the upper surface of the package substrate 100 using an adhesive layer 217. The bonding pads 223 of the second lower semiconductor chips 220A and 220B may be connected to an upper pad 103 of the package substrate 100 by a wire 225. Each of the two first spacer chips 240S1 and 240S2 employed in this embodiment may be provided as a lower structure stably supporting the upper semiconductor chip 400 together with other lower semiconductor chips 210, 220A, and 220B.
(62) As shown in
(63) Each of the spacer chips 240S1 and 240S2 may have a groove pattern in which a plurality of grooves G are arranged in a grid shape on an upper surface thereof. As illustrated in
(64) Additional second lower semiconductor chips 220A and 220B employed in the present example embodiment are illustrated as two having the same area, but in another example embodiment, the additional second lower semiconductor chips may have different sizes or different numbers, and may also be arranged in other shapes (e.g., asymmetrically).
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(66) The semiconductor package 10D according to the present example embodiment includes a package substrate 100, first and second lower semiconductor chips 210 and 220 disposed on the package substrate 100, a spacer chip 230S disposed on the second lower semiconductor chip 220, and an upper semiconductor chip 300 disposed on the first lower semiconductor chips 210 and the spacer chip 230.
(67) In the present example embodiment, since a difference in mounting heights (Ta>Tb) of the first and second lower semiconductor chips 210 and 200 is remarkably large, the difference thereof may be reduced by disposing the spacer chip 230S on the second lower semiconductor chip 220. The spacer chip 230S may be disposed on an active surface of the second lower semiconductor chip 220 using an adhesive layer 237. As a result, a height of a stack structure of the second lower semiconductor chip 220 and the spacer chip 230S may be close to or substantially the same as the height of the first lower semiconductor chip 210.
(68) Referring to
(69) As shown in
(70)
(71) Referring to
(72) The upper semiconductor chip 400 employed in this embodiment may be a chip stack structure similar to the shape shown in
(73) The upper semiconductor chip 400 may be bonded to the upper surface of the first lower semiconductor chip 210 and the upper surface of the spacer chip 230S by the non-conductive adhesive layer 317. The upper semiconductor chip 400 may be disposed to cover the upper surface of the first lower semiconductor chip 210 and the upper surface of the spacer chip 230. Even in this case, the plurality of grooves G formed on the upper surface of the spacer chip 230 not only enhance the bonding strength between the non-conductive adhesive layer 317 and the spacer chip 230S by providing a non-flat bonding interface, but also prevent an uncured resin from entering a region of the bonding interface of the edge of the upper surface of the spacer chip 230S in a process of forming the molded portion 500.
(74) As set forth above, in a stacked semiconductor package, by processing the upper surface of the spacer chip for supporting the upper semiconductor chip into an uneven surface, not only the bonding strength with the non-conductive bonding layer may be increased, but also the resin of the molded portion can effectively prevent penetration into the bonding interface. As a result, the reliability of the semiconductor package can be improved.
(75) Various and advantages and effects of the present inventive concepts are not limited to the above description.
(76) While example embodiments have been illustrated and described above, it will be apparent to those skilled in the art that modifications and variations could be made without departing from the scope of the present inventive concepts as set forth by the appended claims.