Superimposed standing valve
10519949 ยท 2019-12-31
Inventors
Cpc classification
E21B43/126
FIXED CONSTRUCTIONS
F04B2205/501
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B47/026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/1002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/1087
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B2201/06011
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B47/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04B53/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E21B43/12
FIXED CONSTRUCTIONS
Abstract
The present invention is an improved superimposed standing valve and related method of harvesting oil and gas using a conventional rod pump equipped with the improved superimposed standing valve. The present invention includes a valve cylindrical sleeve disposed between a top cylinder and a main standing valve such that the valve cylindrical sleeve can slide along the top cylinder a fixed valve stroke. A plurality of openings are sealed and unsealed by the movement of the valve cylindrical sleeve. The present invention isolates the pump from the head pressure of the oil and gas inside of the tubing thereby enabling the standing valve of the pump to remain open on both the upstroke and the downstroke. As a result, the improved superimposed standing valve increases pump efficiency and reduces the risk of gas locking. Its cylindrical sealing surfaces also prevent solid formation particles from gravitating downward into the pump chamber.
Claims
1. An improved superimposed standing valve comprising: a top cylinder with a top cylinder top and a top cylinder bottom with a central passage through the top cylinder wherein the central passage is sized to slidably receive a polished rod and is open at the top cylinder top and the top cylinder bottom wherein the top cylinder has a top cylinder diameter portion and a reduced top cylinder diameter portion; a main standing valve with a main valve top and a main valve bottom and formed with a recessed area surface accessible from the main valve top and separated from the main valve top by a cylindrical inner slide wall, a main valve central bore open at the main valve bottom and at the recessed area surface, and at least one opening at the recessed area surface with a passageway connecting the at least one opening to the main valve bore, wherein the top cylinder bottom is connected to the main standing valve at the recessed surface so that the central bore and the main valve central bore are aligned with one another so as to receive the polished rod; and a valve cylindrical sleeve which slides between an open position and a closed position, having a top member with a top aperture slidably disposed on the reduced top cylinder portion of the top cylinder and a cylindrical sliding portion connected to the top member and slidably disposed within the inner slide wall of the main standing valve and has a plurality of side all ports which are sealed by the inner slide wall when the valve cylindrical sleeve is in the closed position and are not sealed by the inner slide wall when the valve cylindrical sleeve is in the open position.
2. The improved superimposed standing valve of claim 1 wherein the at least one opening is a plurality of equally spaced openings encircling the polished rod.
3. The improved superimposed standing valve of claim 2 wherein the plurality of equally spaced openings is each connected to the main valve bore by a slanted passageway.
4. The improved superimposed standing valve of claim 1 wherein the top cylinder top is sized to connect to a rod guide.
5. The improved superimposed standing valve of claim 1 wherein the main valve bottom is sized to connect to a conventional rod pump.
6. The improved superimposed standing valve of claim 5 wherein the main valve bore and the at least one opening are in fluid communication with the conventional rod pump.
7. A method of operating a rod pump comprising the steps of (a) Providing an improved superimposed standing valve comprising: a top cylinder with a top cylinder top and a top cylinder bottom with a central passage through the top cylinder wherein the central passage is sized to slidably receive a polished rod and is open at the top cylinder top and the top cylinder bottom wherein the top cylinder has a top cylinder diameter portion and a reduced top cylinder diameter portion; a main standing valve with a main valve top and a main valve bottom and formed with a recessed area surface accessible from the main valve top and separated from the main valve top by a cylindrical inner slide wall, a main valve central bore open at the main valve bottom and at the recessed area surface, and at least one opening at the recessed area surface with a passageway connecting the at least one opening to the main valve bore, wherein the top cylinder bottom is connected to the main standing valve at the recessed surface so that the central bore and the main valve central bore are aligned with one another so as to receive the polished rod; and a valve cylindrical sleeve which slides between an open position and a closed position, having a top member with a top aperture slidably disposed on the reduced top cylinder portion of the top cylinder and a cylindrical sliding portion connected to the top member and slidably disposed within the inner slide wall of the main standing valve and has a plurality of sidewall ports which are sealed by the inner slide wall when the valve cylindrical sleeve is in a closed position and are not sealed by the inner slide wall when the valve cylindrical sleeve is in the open position; (b) connecting the main valve bottom to the conventional rod pump wherein the conventional rod pump has a plunger within a pump cylinder and having a traveling valve and the conventional rod pump has an inlet with a standing valve and an outlet in fluid communication with the main valve bottom of the improved superimposed standing valve; (c) passing a first end of the polished rod through the central passage of the top cylinder and through the main valve central bore of the main standing valve and into the pump cylinder and connected to the plunger of the conventional rod pump; and (d) reciprocating the polished rod up and down to actuate the pump and the improved superimposed standing valve.
8. The method of claim 7 wherein the at least one opening is a plurality of equally spaced openings encircling the central bore.
9. The method of claim 8 wherein the plurality of equally spaced openings is each connected to the main valve bore by a slanted passageway.
10. The method of claim 9 wherein the main standing valve has a top cylinder receiver sized to receive the top cylinder bottom.
11. The method of claim 10 wherein the top cylinder bottom is connected to the top cylinder receiver of the main standing valve and wherein the conventional rod pump is in fluid communication with the central manifold, the slanted passageways and the plurality of equally spaced openings.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The nature, objects, and advantages of the present invention will become more apparent to those skilled in the art after considering the following detailed description in connection with the accompanying drawings, in which like reference numerals designate like parts throughout, and wherein:
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DETAILED DESCRIPTION OF THE INVENTION
(34) Referring first to
(35) One end of a pull rod 20 is inserted through a pump rod guide 16 into the rod pump 10 while the other end of the pull rod 20 is connected to a sucker rod string (not shown). The sucker rod string is connected to mechanical devices on the surface, such as a pump jack, which are omitted from the figures and well known in the art. The pump jack and sucker rod system cause the pull rod 22 to reciprocate in the rod pump 10 and provides the necessary kinetic energy for the rod pump 10 to function.
(36) The rod pump 10 has a pump top 11 and a pump bottom 13 on either end of a pump cylinder 15. The rod pump 10 has a pump inlet 17 at the pump bottom 13 and a pump outlet 18 in a rod guide 16 mounted to the pump top 11. The pump 10 is secured to the rod guide 16 by pump threads 9.
(37) The second end of the pull rod 22 is passed through the rod guide 16, into the pump cylinder 15 and is connected to a plunger 30. The plunger 30 is disposed within the pump cylinder 15 and is connected to the pull rod 20. The plunger 30 is capable of reciprocal movement within the pump cylinder 15. The plunger 30 has a plunger chamber 32 with a plunger inlet 34 and a plunger outlet 36. A traveling valve 40 is connected to the plunger inlet 34 such that traveling valve 40 can open and close at the plunger inlet 34. The plunger 30 slides within the pump cylinder 15 thereby forming a pump chamber 60, the volume of which expands and contracts with the reciprocal movement of the plunger 30.
(38) Formation pressure Pf 70 in the ground surrounding the casing 6 drives oil 3 and gas 5 along flow path 4, through the perforations 7 and into the casing 6. However, oil and gas wells are hundreds to many thousands of feet deep, and therefore head pressure Ph 80 created by the weight of oil 3 within the tubing 102 can be substantial and typically is greater than formation pressure Pf 70. Thus, the pump 10 is required to overcome head pressure Ph 80 to bring oil 3 and gas 5 into the tubing 102 above the rod pump 10, and therefor ultimately to the surface.
(39) At all times, without the benefit of the invention, the pump cylinder 15 above the plunger 30 is subject to the head pressure Ph 80 in the tubing 102 resulting from the weight of the oil 3 and gas 5 above the rod pump 10.
(40) As the plunger 30 is moved towards the bottom 13 of the pump 10, the pump chamber 60 decreases in volume and the chamber pressure Pc 90 increases until the chamber pressure Pc 90 exceeds the head pressure Ph 80 thereby causing the traveling valve 40 to open. Once the traveling valve 40 is open, oil 3 and gas 5 can pass into the plunger chamber 32 through the plunger chamber inlet 34 until the plunger completes its downstroke and begins its upstroke.
(41) On the upstroke, as the plunger 30 is moved towards the top 11 of the pump 10, the pump chamber 60 increases in volume and the chamber pressure Pc 90 decreases. When the chamber pressure Pc 90 is less than the head pressure Ph 80, the traveling valve 40 closes. Once the traveling valve 40 is closed, the expanding volume of the pump chamber 60 causes the chamber pressure Pc 90 to become less than the formation pressure Pf 70. Once the formation pressure Pf 70 is greater than the chamber pressure Pc 90 below it the standing valve 50 opens and oil 3 and gas 5 enter the pump inlet 17 and into the pump chamber 60.
(42) As the pump cycle repeats, oil 3 and gas 5 passed into the plunger chamber 32 pass through the pump chamber outlets 36 and into the pump cylinder 15. The reciprocating plunger 30 lifts oil 3 and gas 5 out of the pump cylinder 15, through pump outlet 18 in the rod guide 16 and into the tubing 102 above the pump 10. So long as the pump 10 continues to deliver oil 3 into the tubing 102, the pump 10 will fill the tubing 102 with oil 3 until it reaches the surface where it can be collected.
(43) However, a primary inefficiency in the pump 10 and process shown in
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(45) The present invention seeks to improve the operational efficiency of the rod pump 10 and reduce the risk of gas locking through isolation of the pump 10 from head pressure Ph 80 during the downstroke thereby increasing the probability that the traveling valve 40 will open on the downstroke and the standing valve 50 will remain open on the reciprocating motion 230.
(46) Turning to
(47) Turning to
(48) Turning to
(49) A top aperture 124 is formed in the top member 122 and has a top aperture sidewall 121. The top aperture 124 has a top aperture diameter which is slightly larger than the diameter of the top cylinder reduced diameter portion 119 of the top cylinder 110 so as to allow the top aperture sidewall 121 to slide on the exterior surface of the top cylinder reduced diameter portion 119 of the top cylinder 110 along the valve stroke length 111 (Shown in
(50) The cylindrical sliding portion 126 has a sliding portion thickness 125 sized to ensure structural rigidity and long life when exposed to oil, gas and other particulates when in use. The cylindrical sliding portion 126 also has a plurality of sidewall ports 128 near the bottom and opposite the top member 122. The sidewall ports 128 are passed through the sliding portion thickness 125 and serve as the outlet for oil and gas exiting the improved superimposed standing valve 100. A seal 127, such as an O-ring may also be fitted around the exterior surface of the cylindrical sliding portion 126 between the open bottom and the plurality of sidewall ports 128. The cylindrical sliding portion 126 has a valve cylindrical sleeve outer diameter which is slightly smaller than the diameter of the inner surface of the inner slide wall 136 (shown in
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(52) A top aperture 124 is formed in the top member 122 and has an aperture sidewall 321 that extends from the top of the top member 122 through the bottom of the cylindrical sliding portion 126. The aperture sidewall 321 has an aperture diameter which is slightly larger than the diameter of the top cylinder diameter portion 117 of the top cylinder 110 so as to allow the top aperture sidewall 321 to slide on the exterior surface of the top cylinder reduced diameter portion 119 of the top cylinder 110 along the valve stroke length 111. Unlike the previous embodiment, there are no ports or holes through the cylindrical sliding portion 326 and therefore no outlet for oil and gas exiting the valve 300, which outlet instead is placed in the main valve 330 as set forth below. The balance of the configuration of the valve cylindrical sleeve 320 is identical to the valve cylindrical sleeve 130. The configuration of the aperture sidewall 321 allows for a greater fluid seal between the aperture sidewall 321 and the top cylinder reduced diameter portion 119.
(53) Turning to
(54) The recessed area surface 133 has a top cylinder receiver 140 with main valve top threads 131 and a top cylinder receiver seat 141. The top cylinder receiver 140 is sized to securely receive the top cylinder lower threads 115 of the top cylinder 110 and secure the top cylinder 110 against the top cylinder receiver seat 141 and is aligned with the main valve central bore 142.
(55) Similarly, the main valve bottom 139 has a pump receiver 146 with main valve bottom threads 148 and a pump receiver seat 147. The pump receiver 146 is sized to securely receive the pump threads 9 of the pump 10 and secure the pump 10 against the pump receiver seat 147. Disposed between top cylinder receiver 140 and pump receiver 146 is a central manifold 144.
(56) A plurality of openings 132 are located on the main valve top 138 and encircle the top cylinder receiver 140. Each opening 132 is connected to and in fluid communication with the central manifold 144 by way of a slanted passageway 134. The main standing valve 130 has a main standing valve diameter 135 that is approximately equal to the valve cylindrical sleeve outer diameter 124 of the valve cylindrical sleeve 120.
(57) Turning to
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(65) The inclusion of the improved superimposed standing valve 100 between the rod guide 16 and the pump 10 creates a valve chamber 150 between the central manifold 144 of the main standing valve 130 and the plunger 30 of the pump 10, with a valve chamber volume at a valve pressure Pv 155. As the plunger 30 moves in the up direction 200, the pump chamber 60 volume increases while the valve chamber 150 volume decreases. Similarly, as the plunger 30 moves in the up direction 200, the chamber pressure Pc 90 decreases while the valve pressure Pv 155 increases. Once the valve pressure Pv 155 exceeds the head pressure Ph 80, the valve cylindrical sleeve 120 unseals from the main valve top 138 thereby enabling oil 3 and gas 5 to travel from the central manifold 144, through slanted passageways 134, and out the plurality of openings 132 until the plurality of sidewall ports 128 are exposed to the tubing 102. Once so exposed, oil 3 and gas 5 travel out of the plurality of sidewall ports 128 and into the tubing 102, above the pump 10 and API lock 12.
(66) Also during the upstroke, as the plunger 30 moves in up direction 200, the chamber pressure Pc 90 is less than the formation pressure Pf 70, thereby ensuring that the standing valve 50 remains up (open). The formation pressure Pf 70 then drives oil 3 and gas 5 into the inlet 17 of the rod pump 10 and into the pump chamber 60.
(67) During the upstroke, the moment the valve pressure Pv 155 exceeds the chamber pressure Pc 90 of the pump 10, the traveling valve 40 closes, thereby isolating the standing valve 50 and pump chamber 60 from the head pressure Ph 80.
(68) Turning next to
(69) The isolation of the main standing valve 130 from the head pressure Ph 80 during the downstroke greatly increases the efficiency of the pump 10 on the downstroke. As the plunger 30 continues to move in down direction 210, while isolated from the head pressure Ph 80, the chamber pressure Pc 90 no longer has to overcome the head pressure Ph 80 in order to open the traveling valve 40. Instead, the chamber pressure Pc 90 merely has to overcome the valve pressure Pv 155 in order to open the traveling valve 40, which is a significantly lower pressure than the existing head pressure Ph 80. In many instances, this requisite pressure is lower than the surrounding formation pressure Pf 70. As a result, even on the downstroke, the standing valve 50 remains open. More specifically, since during the downstroke the increasing chamber pressure Pc 90 is only attempting to overcome the decreasing valve pressure Pv 155 without the additional burden of the head pressure Ph 80, the formation pressure Pf 70 will exceed the chamber pressure Pc 90 on the downstroke thereby ensuring that the standing valve 50 remains open.
(70) Therefore, the improved superimposed standing valve 100 enables the standing valve 50 of a conventional rod pump 10 to be open both on the upstroke and the downstroke, thereby increasing the efficiency of the rod pump 10 since fluid enters the pump 10 both on the upstroke and the downstroke. Moreover, the efficiency of the pump 10 is further improved because the pump 10 does not have to overcome the head pressure Ph 80 in order to move oil 3 and gas 5 into the pump 10. These increases in efficiency also decrease the likelihood of gas locking because the pump 10 can now draw oil 3 into the plunger chamber 32 at pressures much lower than the head pressure Ph 80.
(71) An additional benefit of the improved superimposed standing valve 100 is that the valve cylindrical sleeve 120 prohibits oil 3 and gas 5 from settling into the pump 10 during periods of non-use. When the pump 10 is stopped, the head pressure Ph generated by the column of oil 3 and gas 5 above the improved superimposed standing valve 100 causes the valve cylindrical sleeve 120 to quickly seal on the main standing valve 130. Once so sealed, all settling debris in the column of oil 3 and gas 5 have no flow path into the pump 10, thereby increasing the lifespan of the component parts of the pump 10, including the plunger 30, standing valve 50, and traveling valve 40.
(72) The functional benefits of the improved superimposed standing valve are equally present in the alternative embodiment of the valve 300, the only difference being the flow path of oil and gas through the plurality of main valve sidewall ports 328 as opposed to through the plurality of sidewall ports 128 in the cylindrical sliding portion 120.
(73) Where reference is made herein to a method comprising two or more defined steps, the defined steps can be carried out in any order or simultaneously (except where the context excludes that possibility), and the method can include one or more other steps which are carried out before any of the defined steps, between two of the defined steps, or after all the defined steps (except where the context excludes that possibility).
(74) While there have been shown what are presently considered to be preferred embodiments of the present invention, it will be apparent to those skilled in the art that various changes and modifications can be made herein without departing from the scope and spirit of the invention. Accordingly, the invention is not to be limited as except by the appended claims.