Receiving Device and Method for Production
20190389319 ยท 2019-12-26
Inventors
Cpc classification
H02J50/005
ELECTRICITY
H05K5/061
ELECTRICITY
F16J15/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H05K5/069
ELECTRICITY
International classification
Abstract
A receiving device for a system for inductive power transmission has a housing with a cover part and a base part as housing parts. The housing has an internal volume for receiving at least one winding structure. One of the housing parts has at least one rib and the other housing part has at least one groove for receiving the at least one rib. The at least one rib and the at least one groove are arranged between the internal volume and an external volume. The receiving device has at least one sealing element. At least one portion of the at least one rib and at least one portion of the at least one sealing element are arranged in at least one portion of the at least one groove. A method for producing the receiving device is also disclosed.
Claims
1. A receiving device for a system for inductive power transmission, the receiving device comprising: a housing, wherein the housing comprises a cover part and a base part as housing parts, wherein the housing has an internal volume for receiving at least one winding structure, wherein one of the housing parts has at least one rib and the other housing part has at least one groove for receiving the at least one rib, wherein the at least one rib and the at least one groove are arranged between the internal volume and an external volume, wherein the receiving device comprises at least one sealing element, wherein at least a portion of the at least one rib and at least a portion of the at least one sealing element are arranged in at least a portion of the at least one groove, wherein the receiving device comprises at least one signal connection means, wherein the signal connection means extends from the internal volume into an external volume, and wherein the signal connection means extends through the at least one sealing element.
2. The receiving device according to claim 1, wherein at least one of the housing parts has at least one fastening means for fastening the housing parts to one another, wherein the at least one fastening means is arranged outside the sealed internal volume.
3. The receiving device according to claim 1, wherein at least one of the housing parts has a first membrane element.
4. The receiving device according to claim 3, wherein the first membrane element is vapour-permeable.
5. The receiving device according to claim 3, wherein at least one of the housing parts comprises at least one further membrane element.
6. The receiving device according to claim 5, wherein the further membrane element is elastic and vapour-impermeable.
7. The receiving device according to claim 5, wherein an outer end of at least one of a first membrane element and the further membrane element is arranged in a channel on an outer side of the housing.
8. The receiving device according to claim 1, wherein the at least one rib and the at least one groove each have at least one concave portion.
9. The receiving device according to claim 1, wherein the at least one sealing element has protrusions on an outer surface.
10. The receiving device according to claim 1, wherein the at least one sealing element is elastic in a temperature range from 40 C. +120 C.
11. A method for producing a receiving device for a system for inductive power transmission, the method comprising: providing a base part and a cover part as housing parts of a housing of the receiving device, wherein one of the housing parts has at least one rib and the other housing part has at least one groove for receiving the at least one rib, arranging at least a portion of a sealing element in at least a portion of the groove, and connecting the cover part to the base part in such a way that at least a portion of the at least one rib is arranged in at least a portion of the at least one groove and traps the sealing element arranged therein, wherein the at least one rib, the at least one groove and the at least one sealing element are arranged between an internal volume for receiving a winding structure and an external volume, wherein the receiving device comprises at least one signal connection means, wherein the signal connection means extends from the internal volume into an external volume, and wherein the signal connection means extends through the at least one sealing element.
Description
[0085] The invention will be explained in greater detail on the basis of an exemplary embodiment. The figures show:
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[0099] Hereinafter, like reference signs denote elements having like or similar technical features.
[0100]
[0101] The base part 3 can be fastened to the cover part 2, whereby a closed state of the housing or of the receiving device 1 is produced. In particular, the base part 3 can be screwed to the cover part 2. In order to provide a screwed connection of this kind, the base part 3 can have through-holes 4, 29 (see
[0102] The receiving device can be fastened to a vehicle (not shown). In particular the receiving device 1 can be screwed to the vehicle, in particular to a front axle carrier of the vehicle. In order to provide a screwed connection of this kind, the base part 3 and the cover part 2 can have through-holes 8a, 8b that correspond to one another (see
[0103] It is also shown that the receiving device, in particular the cover part 2, has a first receptacle region 9a and a second receptacle region 9b. The receptacle regions 9a, 9b are spatial sub-regions of an internal volume of the housing and the closed state.
[0104] The following reference coordinate system can be used hereinafter. A vertical axis z can be oriented orthogonally to a flat surface of the cover part 2 or to a flat base surface of the base part 3. If the receiving device 1 is fastened to the vehicle, which can also be referred to as an installed state, the vertical axis z can thus be oriented parallel to a yaw axis of the vehicle. Furthermore, a vertical direction can be oriented parallel to the main direction of the inductive power transmission. Furthermore, a lateral axis y is shown, wherein the lateral axis y is oriented perpendicularly to the vertical axis z. In the installed state the lateral axis y can be oriented parallel to a pitch axis of the vehicle.
[0105] In the fastened state of the receiving device 1, the cover part 2 is installed on the base part 3.
[0106] It is also shown that the first receptacle region 9a is arranged on a first lateral edge region of the receiving device 1, in particular of the cover part 2. The second receptacle region 9b is arranged in a second lateral edge region. The edge regions are arranged here on opposite ends of the receiving device 1 with respect to the lateral axis y.
[0107] A receptacle region 9a, 9b can be formed for example by an indentation in the receiving device, in particular in the cover part 2. Alternatively or cumulatively, a receptacle region 9a, 9b can be defined by fastening means for fastening a printed circuit board 10a, 10b to the receiving device 1, in particular for fastening to the cover part 2.
[0108] It is also shown that the receiving device 1 comprises a first printed circuit board 10a and a second printed circuit board 10b. The first printed circuit board 10a is arranged in the first receptacle region 9a. Furthermore, the first printed circuit board 10a is fastened to the cover part 2. Furthermore, the second printed circuit board 10b is arranged in the second receptacle region 9b. Furthermore, the second printed circuit board 10b is fastened to the cover part 2.
[0109] In particular, the printed circuit boards 10a, 10b can be screwed to the cover part 2. In order to provide a screwed connection of this kind, screws 11 can extend through through-holes in the printed circuit boards 10a, 10b (not shown) into threaded portions of the cover part 2. The mechanical connection between the printed circuit boards 10a, 10b and the cover part 2 can also provide an electrical connection between the printed circuit boards 10a, 10b and the cover part 2.
[0110] It is possible that the cover part 2 is electrically connected to a reference potential, for example a ground potential, of the vehicle. In this case the electrical connection of the printed circuit boards 10a, 10b to the cover part 2 can also provide an electrical connection of the printed circuit boards 10a, 10b to the reference potential. The electrical connection between the cover part 2 and the reference potential of the vehicle can be provided here by the mechanical connection between the receiving device in the vehicle, in particular by the screws for fastening the receiving device 1 to the vehicle.
[0111] In the closed state of the housing or in the installed state of the receiving device, the receptacle regions 9a, 9b are arranged laterally or next to a winding structure 12 (see
[0112] It is also shown that the receiving device comprises a first magnetic shield element 13a and a second magnetic shield element 13b. A magnetic shield element here refers to an element for shielding the magnetic field. The magnetic shield elements 13a, 13b can be formed as aluminium plates. Furthermore, the magnetic shield elements 13a, 13b can be fastened to the base part 3. In particular, the magnetic shield elements 13a, 13b can be arranged in indentations on a bottom side of the base part. Furthermore, the underside of the magnetic shield elements 13a, 13b can be arranged flush with the underside of the base part 3. The first magnetic shield element 13a fully covers the first receptacle region 9a from underneath. In other words, the first magnetic shield element 13a is arranged beneath the first receptacle region 9a with respect to the vertical direction. Furthermore, the first magnetic shield element 13a is arranged in such a way that the first receptacle region 9a, in particular the first printed circuit board 10a, which is arranged in the first receptacle region 9a, is shielded fully from beneath from a magnetic field. As a result, an amount of magnetic field lines which extend through the receptacle regions 9a, 9b when an electromagnetic alternating field for power transmission is provided is thus minimised or even reduced to zero. Magnetic shield elements 13a, 13b are arranged in such a way that an interaction of electrical and/or electronic elements, in particular elements of the printed circuit boards 10a, 10b, with the electromagnetic field for power transmission is minimised.
[0113] The first printed circuit board 10a can also be referred to as a low-voltage printed circuit board. This can mean that electrical and electronic components of the first printed circuit board 10a can be supplied with a maximum voltage of 12 V or 42 V or can provide such a voltage. The second printed circuit board 10b can also be referred to as a high-voltage printed circuit board. This can mean that electrical and electronic components of the second printed circuit board 10b can be supplied with a maximum voltage of up to 1200 V or can provide such voltage.
[0114] Components of the first printed circuit board 10a can thus provide control means for controlling operation of the receiving device 1 and communication means for providing communication with the vehicle and/or a primary unit. Components of the second printed circuit board 10b can thus provide a desired direct voltage of the receiving device 1 from the alternating voltage which is induced in the winding structure 12 by the electromagnetic field for power transmission.
[0115] A first plug 14a is also shown, by means of which a signal and a data connection to components of the first printed circuit board 10a can be produced. The first plug 14a can be formed for example as a CAN plug. At least part of the first plug 14a is arranged here on an outer surface of a side wall of the cover part 2. A second plug 14b, which can also be referred to as a power plug or direct voltage interface, is also shown. A connection for power transmission and, as applicable, for signal transmission between components of the second printed circuit board 10b and the vehicle can be produced by the second plug 14b. The second plug 14b can also be arranged on an outer surface of a side wall of the cover part. The second plug 14b can be a plug with cable gland in order to ensure the seal of the internal volume of the housing and the closed state.
[0116] A groove 15 of a lip-and-groove connection is also shown. The groove 15 is arranged here in an edge region of the cover part 2. In particular, the groove 15 is a circumferential groove. The groove 15 is used to receive a sealing element, in particular a circumferential sealing element (not shown).
[0117] The base part 3 has a corresponding lip of the lip-and-groove connection formed as a rib 16. The rib 16 is arranged in an edge region of the base part 3 and on an upper side of the base part 3. In particular, the lip 16 is provided by a rib which protrudes from the upper side of the base part 3.
[0118] In the closed state of the housing, the lip 16 extends into the groove 15 and clamps the sealing element in the groove 15.
[0119] In this way, a robust and reliable seal of the internal volume of the housing, in which the printed circuit boards 10a, 10b and the winding structure 12 are arranged, can be produced. The lip 16 can also be formed as a circumferential lip.
[0120] Ferrite bars 17, which are part of a ferrite arrangement and provide magnetically conductive elements, are also shown. Here, it is shown that the ferrite bars 17 are arranged in and on the winding structure 12, in particular above a central portion of the winding structure 12. The ferrite bars 17 and the winding structure 12 can be fastened to the base part 3. In particular, the winding structure 12 and the ferrite bars 17 can be cast with the base part 3. The ferrite bars 17 can be arranged in such a way that a desired course of field lines of the magnetic field is produced.
[0121] A thermally conductive pad 18, which forms a heat-conductive element, is also shown. The thermally conductive pad 18 is arranged on the ferrite bars 17. The thermally conductive pad 18 can have a high thermal conductivity. In the closed state of the housing the thermally conductive pad can contact an inner portion of a housing wall and the ferrite bars 17 and can thus produce a thermal connection between the ferrite elements 17 and the cover part 2.
[0122] Furthermore, the thermally conductive pad 18 can provide an adhesive element. For example, it is possible that the thermally conductive pad is formed as a double-sided adhesive element or one-sided adhesive element. The thermally conductive pad 18 can thus be used to secure a ribbon cable 36 in a receptacle groove 37 of the cover part 2 (see
[0123] In other words, the receiving device 1 can comprise at least one heat-conductive element, wherein the heat-conductive element produces a thermal connection between the cover part 2 and the winding structure 12 or a ferrite arrangement in a closed state of the housing. In particular, the heat-conductive element can mechanically contact the cover part 2 and the winding structure 12 or the ferrite arrangement.
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[0125] Conical protrusions 20 of the cover part 2, in particular on the underside of the cover part 2, which extend into the internal volume 6 of the cover part 2 and provide the thread for the screws 11 for fastening the printed circuit boards 10a, 10b to the cover part 2 are also shown. These conical protrusions 20 are arranged in the receptacle regions 9a, 9b and extend through through-holes into the printed circuit boards 10a, 10b (not shown). This advantageously allows the printed circuit boards 10a, 10b to be aligned in the corresponding receptacle region 9a, 9b. Cooling bars 21, which are arranged on an upper side of the cover part 2, are also shown. The cooling bars 21 can have different lengths. The length can be selected here in accordance with the installation space conditions. Alternatively or cumulatively to the cooling bars 21, it is also possible for cooling ribs to be arranged on the upper side of the cover part 2.
[0126] The cooling bars 21 can be arranged in a central portion of the cover part 2. In particular, the cooling bars 21 can be arranged outside volumes that are arranged above the receptacle regions 9a, 9b or above the printed circuit boards 10a, 10b. The cooling bars 21 allow a transmission of thermal energy from the cover part 2 into a surrounding environment by convection.
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[0128] A first membrane element 23 is also shown. The first membrane element 23 is formed as a semi-permeable, vapour-permeable element. In particular, the vapour-permeable membrane element 23 allows vapour to escape from the internal volume of the receiving device through the membrane element 23 in a closed state of the housing. The first membrane element 23 extends through the cover part 2. The membrane element 23 is arranged on the upper side of the cover part 2 in an inclined channel 24 for water drainage.
[0129] A second membrane element 25 is also shown. The second membrane element is provided by a flexible, non-permeable, in particular non-vapour-permeable material, for example by rubber. The second membrane element advantageously makes possible a change in the internal volume of the receiving device 1 in the closed state of the housing. On account of the above-described changes in temperature, the pressure in the internal volume can exceed a maximally permissible pressure. The second membrane element 25 can be formed in particular in such a way that it deforms under a pressure that is higher than a predetermined pressure.
[0130] In particular if the first membrane element 23 does not allow diffusion of vapour from the internal volume of the housing into a surrounding environment, the second membrane element 25 allows the pressure in the internal volume to lie within certain limits as a result of a deformation. For example, vapour diffusion might then not be possible if the first membrane element 23 is covered by water, for example if the vehicle drives through a deep puddle.
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[0132] Cylindrical protrusions 19 with the threaded portion 5 are also shown. The first and the second membrane element 23, 25 are also shown. Threaded portions 27 in the cover part 2 which allow the base part 3 to be screwed to the cover part 2 are also shown. The groove 15 of the lip-and-groove connection surrounding the printed circuit boards 10a, 10b and a central portion of the cover part 2 is also shown.
[0133] A receptacle groove 37 for receiving a ribbon cable 36 is also shown. The ribbon cable 36 produces a data and signal connection between components of the first printed circuit board 10a and components of the second printed circuit board 10b. The ribbon cable 36 can be secured in the receptacle groove 37 by adhesive elements. Here, it is possible that the adhesive elements are provided by thermally conductive pads 18 (see
[0134] Heat conduction pipes 28 are also shown, wherein the heat conduction pipes 28 extend from the second printed circuit board 10b into the central region of the cover part 2. In particular, the heat conduction pipes 28 extend from the second printed circuit board 10b into a region beneath the cooling bars 21 (see
[0135] The heat conduction pipes can be arranged in receptacle grooves of the cover part 2, in particular in receptacle grooves in inner wall portions of the cover part 2.
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[0137] Ribs 30, which protrude from the upper side of the base part 3, are also shown. These ribs 30 comprise a receptacle region for the winding structure 12 and for the ferrite bars 17 (see
[0138] The protruding ribs 30 are arranged in a central region of the base part 3, in particular in a region between the volumes above the magnetic shield elements 13a, 13b.
[0139] Cylindrical protrusions 31 are also shown on the upper side of the base part 3. These protrusions 31 are arranged in the receptacle regions for the ferrite bars 17. For the sake of clarity, only two cylindrical protrusions 31 have been provided with a reference sign. These cylindrical protrusions 31 serve as spacer elements in order to provide a desired spacing between the upper side of the base part 3 and the underside of a ferrite bar 17.
[0140] A tongue 32 is also shown, which electrically connects the first magnetic shield element 13a to the cover part 2. A tongue 33 which connects the second magnetic shield element 13 to the cover part 2 is also shown.
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[0142] The winding structure 12 is also shown, wherein the winding structure 12 is provided by a double-D winding structure as explained previously. Ferrite bars 17 are also shown, wherein lower ferrite bars 17a are arranged beneath an upper ferrite bar 17b. The arrangement of the ferrite bars 17a, 17b provides a recess 34 for receiving a central portion of the winding structure 12.
[0143] An antenna element 35, which is provided by an antenna winding structure, which is wound around one of the lower ferrite bars 17a, is also shown. The antenna element 35 can be used to produce a wireless signal connection between components of the first printed circuit board 10a and a primary unit.
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[0145] These protrusions 39 are used to centre the sealing element 38 in the groove 15. It is also shown that a spatial density of protrusions 39 in a curved portion of the sealing element 38 is greater than a spatial density in a straight portion of the sealing element 38.
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[0151] A first plug 14a is also shown. The first plug 14a here forms grooves 42 for receiving a sealing element 38 not shown in
[0152] In the portions in which the rib 16 does not have the maximum height above the upper side of the base part 3, the sealing element 38 cannot be pressed or cannot be pressed fully by the rib 16 into a corresponding groove 15 in the cover part 2. It is thus possible that in such portions the sealing element 38 protrudes beyond upper edges of the groove 15 or protrudes out from the groove 15.
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[0154] It is also shown that the cover part forms a rib 43, which in the closed state of the housing is received by a groove 42 of the first plug 14a. The cover part 2, in addition to the groove 15 shown for example in
[0155] The embodiment shown in
LIST OF REFERENCE SIGNS
[0156] 1 receiving device
[0157] 2 cover part
[0158] 3 base part
[0159] 4 through-opening
[0160] 5 threaded portion
[0161] 6 internal volume
[0162] 7 side walls
[0163] 8a, 8b through-opening
[0164] 9a, 9b receptacle regions
[0165] 10a, 10b printed circuit board
[0166] 11 screw
[0167] 12 winding structure
[0168] 13a, 13b magnetic shield element
[0169] 14a, 14b plug
[0170] 15 groove
[0171] 16 rib
[0172] 17 ferrite bar
[0173] 17a, 17b ferrite bar
[0174] 18 thermally conductive pad
[0175] 19 cylindrical protrusion
[0176] 20 conical protrusion
[0177] 21 cooling bar
[0178] 22 recess
[0179] 23 first membrane element
[0180] 24 channel
[0181] 25 second membrane element
[0182] 26 groove
[0183] 27 threaded portion
[0184] 28 heat conduction pipe
[0185] 29 through-opening
[0186] 30 rib
[0187] 31 cylindrical protrusion
[0188] 32 tongue
[0189] 33 tongue
[0190] 34 recess
[0191] 35 antenna element
[0192] 36 ribbon cable
[0193] 37 receptacle groove
[0194] 38 sealing element
[0195] 39 protrusion
[0196] 40 opening
[0197] 41 indentation
[0198] 42 groove
[0199] 43 rib