INCUBATOR
20190388292 ยท 2019-12-26
Inventors
- Keisuke WAKABAYASHI (Saitama City, Saitama, JP)
- Kenji KOBAYASHI (Saitama City, Saitama, JP)
- Ichiro MATSUBARA (Bunkyo-ku, Tokyo, JP)
Cpc classification
A61G11/005
HUMAN NECESSITIES
F24F6/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
An incubator includes an incubator main body, a baby accommodation chamber disposed in the incubator main body and capable of being shielded from external air, and a humidifier disposed in the incubator main body so as to generate steam for supplying humidified air into the baby accommodation chamber. The humidifier has a connection portion to which a water supply hose is connectable so as to supply water for generating the steam from a water supply container located outside the incubator main body. In addition, the humidifier includes a humidifying tank which stores the water for generating the steam, a water supply port portion which supplies the water into the humidifying tank in communication with the connection portion, and a float valve which opens and closes the water supply port portion by moving upward and downward in response to a water level of the water stored inside the humidifying tank.
Claims
1. An incubator comprising: an incubator main body; a baby accommodation chamber disposed in the incubator main body and capable of being shielded from external air; and a humidifier disposed in the incubator main body so as to generate steam for supplying humidified air into the baby accommodation chamber, wherein the humidifier has a connection portion to which a water supply hose is connectable so as to supply water for generating the steam from a water supply container located outside the incubator main body, wherein the humidifier includes: a humidifying tank which stores the water for generating the steam, a water supply port portion which supplies the water into the humidifying tank in communication with the connection portion, and a float valve which opens and closes the water supply port portion by moving upward and downward in response to a water level of the water stored inside the humidifying tank, wherein the float valve includes a guide shaft portion and an arm portion, wherein the guide shaft portion is disposed substantially vertically in an axial direction, and an upper end portion of the guide shaft portion has a valve body capable of coming into contact with the water supply port portion, wherein the arm portion is disposed to be rotatable around a base end portion by using the base end portion as a fulcrum, a tip portion of the arm portion has a float movable upward and downward by using buoyancy in response to the water level of the water stored inside the humidifying tank, and the arm portion is rotatably connected to a lower end portion of the guide shaft portion via a joint portion disposed at a position closer to the base end portion than the float, wherein the guide shaft portion is disposed so as to be movable upward and downward in conjunction with upward and downward movement of the joint portion, wherein when the float moves upward, the valve body comes into contact with the water supply port portion so as to close the water supply port portion, and wherein when the float moves downward, the valve body is separated from the water supply port portion so as to open the water supply port portion.
2. The incubator according to claim 1, wherein the arm portion has a bilaterally symmetrical shape, and a pair of the base end portions is disposed in a rightward-leftward direction.
3. The incubator according to claim 1, wherein the humidifier includes a water level sensor which detects the water level of the water stored inside the humidifying tank.
4. The incubator according to claim 3, wherein the water level sensors are respectively attached to two positions having mutually different depths of the humidifying tank.
5. The incubator according to claim 4, wherein a central portion of the float in the rightward-leftward direction has a recessed portion formed to be recessed in a forward-rearward direction orthogonal to the rightward-leftward direction, and wherein the water level sensor is located inside the recessed portion.
6. The incubator according to claim 4, wherein a bottom surface portion of the humidifying tank is formed so that the depth of one side portion in the forward-rearward direction is shallow and the depth of the other side portion is deep, and an inclined surface is formed between the one side portion and the other side portion, and wherein the water level sensors are respectively attached to two locations of the inclined surface.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0040] Hereinafter, an incubator according to an embodiment of the present invention will be described with reference to the drawings.
[0041] As totally illustrated in
[0042] The hood 17 is configured to have a substantially rectangular shape by using a floor plate 23 on which a bed base 22 is installed to lay a baby thereon, respective treatment doors 24 arranged on a right side, a left side, a foot side, and a head side of the baby, and a canopy 20 which closes an upper portion of the baby accommodation chamber 16 surrounded by the treatment doors 24. Sealing members are respectively arranged among the floor plate 23 forming the hood 17, the respective treatment doors 24, and the canopy 20. In this way, it is possible to form the baby accommodation chamber 16 shielded from external air. In addition, substantially all of the respective treatment doors 24 and the canopy 20 are formed of a transparent resin, thereby enabling the baby inside the baby accommodation chamber 16 to be visually confirmed from the outside.
[0043]
[0044] As illustrated in the sectional view of the base 15 in
[0045] The base 15 includes a base door 31 which is opened and closed when the humidifier 40 is detached from the harmonizing tank bottom plate 30. As illustrated in
[0046]
[0047]
[0048] In the harmonizing tank 26 formed between the harmonizing tank bottom plate 30 and the floor plate 23, the air inside the baby accommodation chamber 16 which is suctioned from the guide pillars 18 and 19 by the fan 28 and external air supplied from the external air inlet 30D are introduced to the second recessed portion 30B through the first recessed portion 30A. Then, the air flows into the third recessed portion 30C from the second recessed portion 30B, and is heated by the heater 29. Furthermore, the air is humidified by the steam supplied from the humidifier 40 through the steam introduction port 32. Thereafter, the humidified air is supplied into the baby accommodation chamber 16 through the first recessed portion 30A from between the floor plate 23 on a lateral side of the baby accommodation chamber 16 and the harmonizing tank bottom plate 30. In
[0049] The humidifier 40 of the air conditioner 27 is illustrated in
[0050] In this humidifier 40, if the water supplied from the water supply unit 70 into the humidifying tank 41 is heated by the cartridge heater 44 located inside the steam tower 43, the generated steam is discharged from the steam supply port 40a of the steam tower 43.
[0051] In addition, the water level sensor 45 for detecting the water level of the water stored inside the humidifying tank 41 is attached to the inclined surface 421 of the water storage 42 of the humidifying tank 41, and checks the water level of the water stored inside the humidifying tank 41 and the amount of the water to be supplied to the cartridge heater 44. In addition, the water level sensors 45 are respectively installed at two positions having the mutually different depths of the water storage 42, and the water level is checked in two stages. As illustrated in
[0052] The lid portion 51 is detachably disposed in the upper portion of the humidifying tank 41, and the water storage 42 can be closed by attaching the lid portion 51 to the humidifying tank 41, and the water storage 42 can be open by detaching the lid portion 51 from the humidifying tank 41. In this case, as illustrated in
[0053] As illustrated in
[0054] The connection portion 54 is formed on the upper surface side of the cover member 53. The water supply port portion 55 communicates with the connection portion 54, and is disposed to be open on the lower surface side of the cover member 53. In addition, as illustrated in
[0055] As illustrated in
[0056] According to the present embodiment, as illustrated in
[0057] In addition, an upper end portion 623 of the guide shaft portion 62 is disposed so as to protrude from the upper surface of the lid main body 52, and a valve body 64 which can come into contact with the water supply port portion 55 is attached to the upper end portion 623. On the other hand, a lower end portion 621 of the guide shaft portion 62 is disposed so as to protrude from the lower surface of the lid main body 52, and is rotatably connected to the joint portion 631 of the arm portion 63 as described above.
[0058] As described above, the arm portion 63 has the float 65 in the tip portion. The float 65 is hollow. As illustrated in the part (a) and the part (b) of
[0059] As described above, the joint portion 631 of the arm portion 63 is located at a position closer to the base end portion 632 than the float 65 disposed in the tip portion of the arm portion 63. Accordingly, whereas the float 65 greatly moves upward and downward, the joint portion 631 less moves upward and downward as much as a movement amount which is smaller than a movement amount of the float 65. In addition, the guide shaft portion 62 is connected to the joint portion 631 of the arm portion 63. Accordingly, the guide shaft portion 62 moves upward and downward in conjunction with the upward and downward movement of the joint portion 631, and less moves upward and downward than the float 65. Then, the valve body 64 is attached to the upper end portion of the guide shaft portion 62. Accordingly, the valve body 64 moves upward and downward in response to the upward and downward movement of the guide shaft portion 62.
[0060] Therefore, as illustrated in the part (a) of
[0061] The arm portion 63 has a bilaterally symmetrical shape as illustrated in
[0062] As illustrated in
[0063] In the water supply hose 72, one end is connected to the water supply container 71, and the other end is connected to the connection portion 54 disposed in the lid portion 51 of the humidifier 40. Therefore, most of the water supply hose 72 is located outside the base 15, but a portion (other end) is located inside the base 15. A fixing support portion 68 is disposed in the lid portion 51, and the other end portion side of the water supply hose 72 is fixed to the vicinity of the connection portion 54 by the fixing support portion 68. In this manner, even if one end portion side of the water supply hose 72 located outside the base 15 may unexpectedly move, the water supply hose 72 is not easily removed from the lid portion 51. Then, the water supply container 71 connected to the water supply hose 72 is located at a position higher than the water supply port portion 55 of the humidifier 40. A gravity supply method utilizing gravity generated due to the height is used, thereby supplying the water from the water supply container 71 through the water supply hose 72 into the humidifying tank 41.
[0064] As illustrated in
[0065] The humidifier 40 includes a lower container 48 having a substantially tray shape, and the humidifying tank 41 is attached onto the lower container 48. The lower container 48 further includes a power supply connector 46 for supplying power to the cartridge heater 44, and a handle 47 for reliably mounting the humidifier 40 on the base 15 (harmonizing tank bottom plate 30). As illustrated in
[0066] As illustrated in
[0067] When the humidifier 40 is mounted, as illustrated in
[0068] As the humidifier 40 is pressed, as illustrated in
[0069] On the other hand, when the humidifier 40 is detached, as illustrated by a two-dot chain line in
[0070] The steam tower 43 moves to the left in
[0071] Then, according to the incubator 101 configured in this way, if the water level drops after the water 95 stored inside the humidifying tank 41 (water storage 42) is consumed due to the steam generated by the humidifier 40 mounted on the base 15, the float 65 moves downward due to the dropped water level of the water 95 stored inside the humidifying tank 41 as illustrated in the part (b) of
[0072] On the other hand, if the water is supplied into the humidifying tank 41 and the water level of the water 95 stored inside the humidifying tank 41 rises, as illustrated in the part (b) of
[0073] As described above, the joint portion (action point) 631 of the arm portion 63 is disposed at the position closer to the base end portion (fulcrum) 632 than the float (power point) 65. Therefore, when a weak force (buoyancy) is applied to the float 65, a force stronger than a force applied to the float 65 can be applied to the joint portion 631. Then, the valve body 64 can be pressed against the water supply port portion 55 by using the force stronger than the buoyancy via the joint portion 631. The water supply port portion 55 can be reliably closed, and the water supply can be stopped. Therefore, the water can be prevented from being excessively supplied into the humidifying tank 41.
[0074] In addition, the arm portion 63 has the bilaterally symmetrical shape, and the pair of base end portions (fulcrum) 632 is disposed at an interval in the rightward-leftward direction. Accordingly, when the buoyancy is applied to the float 65, it is possible to suppress the inclination of the float 65. Therefore, the arm portion 63 can be stably rotated around the base end portion 632, and the water supply and the water supply stop can be reliably switched by the float valve 61.
[0075] Therefore, according to the incubator 101, the water supply port portion 55 can be reliably closed and opened in conjunction with the upward movement and the downward movement of the float 65. In addition, the water supply port portion 55 is opened and closed, thereby enabling the water to be automatically supplied into the humidifying tank 41. Therefore, the water level inside the humidifying tank 41 can be kept constant.
[0076] In addition, the water stored inside the water supply container 71 is consumed by water supply into the humidifying tank 41. However, the water supply container 71 is installed outside the base 15. Accordingly, an operator can easily and visually confirm the remaining amount of the water stored in the water supply container 71. Then, when the remaining amount of the water stored inside the water supply container 71 is small, the operator supplies the water to the water supply container 71, or replaces the water supply container 71 with another water supply container having the water stored therein. In this manner, the operator can continuously supply the water to the humidifier 40. Therefore, the operator can continuously supply the humidified air to the baby accommodation chamber 16.
[0077] As described above, according to the incubator 101 of the present invention, the water can be supplied to the humidifier 40 from the water supply container 71 located outside the base 15 (incubator main body). Accordingly, without detaching the humidifier 40 from the base 15, the operator can easily supply the water to the water supply container 71, or can easily replace the water supply container 71 with another water supply container having the water stored therein. Therefore, the operator can continuously supply the water to the humidifier 40, and can stably supply the humidified air to the baby accommodation chamber 16.
[0078] In addition, the incubator 101 according to the present invention does not need to attach and detach the humidifier 40 to and from the base 15, when the water supply container 71 is replaced. Accordingly, the operator does not touch the humidifying tank 41 of the humidifier 40. Therefore, satisfactory hygienic conditions of the humidifying tank 41 can be ensured, and hygienic air can be stably supplied to the baby accommodation chamber 16. Furthermore, unless the humidifier 40 is detached from the base 15, there is no operation noise or shock caused by the attachment and detachment of the humidifier 40. Accordingly, it is possible to alleviate stress on a baby accommodated in the baby accommodation chamber 16. The humidifier 40 may be detached from the base 15 only when cleaning work is carried out. The humidifying tank 41 can be easily and reliably cleaned and disinfected by detaching the humidifier 40 from the base 15.
[0079] In addition, as in the present embodiment, the operator uses the water supply container 71 formed so that the remaining amount of the internally stored water can be visually confirmed. Accordingly, the operator can easily confirm the remaining amount of the water stored inside the water supply container 71. Therefore, the operator can recognize in advance a timing to replace the water supply container 71 without waiting for an alarm. The operator can supply the water to the water supply container 71, and can prepare for replacing the water supply container 71 with another water supply container having the water stored therein. In addition, since the operator can prepare the replacement in this way, the water can be smoothly and quickly supplied to the water supply container 71. Without stopping the water supply to the humidifier 40, the operator easily and continuously supplies the humidified air to the baby accommodation chamber 16.
[0080] In addition, according to the incubator 101 of the present embodiment, the water supply container 71 is located at the position higher than the water supply port portion 55 of the humidifier 40. Accordingly, the water can be supplied into humidifying tank 41 by using the gravity supply method utilizing the gravity generated due to the height. Therefore, the water supply unit 70 can be simply configured without providing means for forcibly supplying the water such as a water pump. In addition, the float valve 61 is disposed in the humidifier 40, and the water supply port portion 55 is opened and closed in response to the upward and downward movement of the float valve 61. In this manner, the water can be automatically supplied into the humidifying tank 41. Accordingly, the water level inside the humidifying tank 41 can be kept constant. Therefore, the water can be continuously supplied to the humidifier 40 from the water supply container 71, and the humidified air can be stably and continuously supplied to the baby accommodation chamber 16. The water supply unit 70 can be configured using a water pump.
[0081] In addition, the water level sensor 45 which detects the water level of the water stored inside the humidifying tank 41 is provided. Accordingly, when the water level drops below a predetermined water level, a warning is issued so as to inform the operator of the abnormal water level inside the humidifying tank 41. Accordingly, the operator can take various safety measures by reliably supplying the water into the humidifying tank 41 or by forcibly stopping the heating performed by the humidifier 40. Therefore, the no-water heating can be prevented, and the humidified air can be stably supplied to the baby accommodation chamber 16.
[0082] The present invention is not limited to the configurations of the above-described embodiment. With regard to the detailed configurations, various modifications can be added thereto within the scope not departing from the gist of the present invention.
INDUSTRIAL APPLICABILITY
[0083] The air can be continuously humidified, and the hygienic air can be stably supplied to the baby accommodation chamber.
REFERENCE SIGNS LIST
[0084] 11: caster, [0085] 12: pedestal, [0086] 13: support pillar, [0087] 14: frame, [0088] 15: base, [0089] 16: baby accommodation chamber, [0090] 17: hood, [0091] 18, 19: guide pillar, [0092] 24 [0093] 20: canopy (ceiling hood), [0094] 21: air heater, [0095] 22: bed base, [0096] 23: floor plate, [0097] 23A. 23B: opening portion, [0098] 24: treatment door, [0099] 25: maintenance window, [0100] 26: harmonizing tank, [0101] 27: air conditioner, [0102] 28: fan, [0103] 29: heater, [0104] 30: harmonizing tank configuration component (harmonizing tank bottom plate), [0105] 30A: first recessed portion, [0106] 30B: second recessed portion, [0107] 30C: third recessed portion, [0108] 30D: external air inlet, [0109] 31: base door, [0110] 31a: claw, [0111] 31b: recessed groove portion, [0112] 32: steam introduction port, [0113] 34: steam cap, [0114] 40: humidifier, [0115] 40a: steam supply port, [0116] 41: humidifying tank, [0117] 42: water storage, [0118] 420: bottom surface portion, [0119] 421: inclined surface, [0120] 422: deepest portion, [0121] 43: steam tower, [0122] 44: cartridge heater, [0123] 45: water level sensor, [0124] 46: power supply connector, [0125] 46a: a connector pin, [0126] 47: handle, [0127] 47a: attachment shaft, [0128] 48: lower container, [0129] 51: lid portion, [0130] 52: lid main body, [0131] 53: cover member, [0132] 54: connection portion, [0133] 55: water supply port portion, [0134] 56: guide hole portion. [0135] 57: communication port portion, [0136] 58: small space portion, [0137] 61: float valve, [0138] 62: guide shaft portion, [0139] 621: lower end portion, [0140] 622: engagement shaft portion, [0141] 623: upper end portion, [0142] 63: arm portion, [0143] 631: joint portion, [0144] 632: base end portion, [0145] 64: valve body, [0146] 65: float, [0147] 67: packing, [0148] 68: fixing support portion, [0149] 70: water supply unit, [0150] 71: water supply container, [0151] 72: water supply hose, [0152] 81: support rod portion, [0153] 82: hook portion, [0154] 26 [0155] 91: plug, [0156] 92: steam supply path member, [0157] 95: water, [0158] 101: incubator