SOLE STRUCTURE AND SHOES USING SAME
20190387835 ยท 2019-12-26
Inventors
- Kentaro Yahata (Osaka-shi, Osaka, JP)
- Natsuki Sato (Osaka-shi, Osaka, JP)
- Takao Oda (Osaka-shi, Osaka, JP)
- Kazunori Iuchi (Osaka-shi, Osaka, JP)
Cpc classification
A43C15/168
HUMAN NECESSITIES
A43B13/186
HUMAN NECESSITIES
International classification
Abstract
An outsole includes: a first stud projecting downwards in a stationary manner in a vertical direction from a reference surface and having a first projection surface; and a second stud having a second projection surface. The second stud moves in the vertical direction so that, when an external force acts on the second projection surface, the outsole hollow is compressively transformed and the second projection surface comes close to the reference surface.
Claims
1. A sole structure for a shoe, the sole structure comprising a midsole made of an elastic material, and an outsole overlaid on a lower side of the midsole, the outsole including: a reference surface provided on a lower side of the outsole; a first stud projecting downwards and in a stationary manner in a vertical direction from the reference surface, and having a first projection surface positioned below the reference surface; and a second stud being provided adjacent to the first stud and projecting downwards from the reference surface, the second stud having a second projection surface positioned below the first projection surface, the second stud being provided with an outsole hollow positioned on an upper side of the second stud and defined between an outsole recess set back into an upper face of the outsole and a lower portion of the midsole, and the second stud being configured to be movable in a vertical direction so that, when an external force acts on the second projection surface, the outsole hollow is compressively transformed and the second projection surface comes close to the reference surface.
2. The sole structure of claim 1, wherein the second stud is formed so that a thickness of the second stud from the second projection surface to a bottom of the outsole recess is greater than a depth of the outsole recess.
3. The sole structure of claim 1, wherein the second stud is formed so that a surface area of the second projection surface is smaller than an opening area of the outsole recess.
4. The sole structure of claim 1, wherein the outsole recess curves to be substantially concave over a region from an opening to a bottom of the outsole recess.
5. The sole structure of claim 1, wherein the outsole hollow includes an outsole rib extending upwards from the bottom of the outsole recess toward the midsole, the outsole rib being transformable when the external force acts on the second projection surface.
6. The sole structure of claim 1, further comprising a plurality of reinforcements arranged on an outer periphery of the second stud, spaced apart from each other in a circumferential direction of the second stud, and formed integrally with the second stud and the reference surface.
7. A sole structure for a shoe, the sole structure comprising a midsole made of an elastic material, and an outsole overlaid on a lower side of the midsole, the outsole including: a reference surface provided on a lower side of the outsole; a first stud projecting downwards in a stationary manner in a vertical direction from the reference surface, and having a first projection surface positioned below the reference surface; and a second stud being provided adjacent to the first stud and projecting downwards from the reference surface, the second stud having a second projection surface positioned below the first projection surface, the midsole being provided with a midsole hollow positioned on a lower side of the midsole and defined, in a position facing an upper side of the second stud, between a midsole recess set back into a lower surface of the midsole and an upper portion of the outsole, the second stud being configured to be movable in a vertical direction so that, when an external force acts on the second projection surface, the second projection surface comes close to the reference surface.
8. The sole structure of claim 7, wherein the second stud is formed so that a surface area of the second projection surface is smaller than an opening area of the midsole recess.
9. The sole structure of claim 7, wherein the second stud being provided with an outsole hollow positioned on an upper side of the second stud and defined between an outsole recess set back into an upper face of the outsole and a lower portion of the midsole, and the second stud being configured to be movable in a vertical direction so that, when an external force acts on the second projection surface, the outsole hollow is compressively transformed and the second projection surface comes close to the reference surface.
10. The sole structure of claim 9, wherein the midsole hollow is provided with a midsole rib extending downwards from a bottom of the midsole recess toward the outsole, and the outsole hollow is provided with an outsole rib extending upwards from a bottom of the outsole recess toward the midsole, and making contact with a lower end of the midsole rib.
11. The sole structure of claim 7 wherein the midsole hollow is provided with an elastic soft member.
12. A shoe comprising the sole structure of claim 1.
13. A shoe comprising the sole structure of claim 7.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF EMBODIMENTS
[0056] Embodiments of the present invention will now be described in detail with reference to the drawings. Note that the following description of the embodiments is a mere example in nature, and is not intended to limit the scope, application, or uses of the present invention.
First Embodiment
[0057]
[0058] The drawings show the sole structure 1 for a left shoe only. A sole structure for a right shoe is symmetrical to the sole structure 1 for the left shoe. In the following description, only the sole structure 1 for the left shoe will be described and the description of the sole structure for the right shoe will be omitted.
[0059] In the following description, the expressions above, upwards, on a/the top of, below, under, and downwards, represent the vertical positional relationship between components of the sole structure 1. The expressions front, fore, forward, rear, back, hind, behind, and backward represent the positional relationship in the longitudinal direction between components of the sole structure 1.
[0060] As illustrated in
[0061] The sole structure 1 includes an outsole 3 overlaid on the lower side of a midsole 2. The outsole 3 is arranged over an area corresponding to a region extending from the forefoot to the hindfoot of the wearer's foot. The outsole 3 is made of a hard elastic material which is harder than the material for the midsole 2. Examples of materials suitable for the outsole 3 include, but are not limited to, thermoplastic resins such as ethylene-vinyl acetate copolymer (EVA), thermosetting resins such as polyurethane (PU), and rubber materials such as butadiene rubber and chloroprene rubber.
[0062] Referring to
[0063] First studs 11 and second studs 12, which are different in projection height, are provided on the reference surface 4 of the outsole 3. According to the first embodiment, a plurality of groups of studs (a stud group 10) are spaced apart from each other and provided on the reference surface 4 of the outsole 3. Each of the stud groups 10 is a combination of the first studs 11, 11, . . . with a second stud 12. These stud groups 10 are appropriately positioned in relation to the wearer's foot As shown in
[0064] As shown in
[0065] Each stud 11 has, on a lower portion thereof, a substantially flat projection surface 11a. Specifically, the first projection surface 11a has an outline shaped into a substantially isosceles triangle in bottom view, and is located (a position H1 of
[0066] As shown in
[0067] In one of the stud groups 10, the above second stud 12 in bottom view is positioned in the center of the base 5. The second stud 12 is shaped into a substantial cylinder, and projects downwards from the base 5. For example, the second stud 12 is made of the same material as that of the outsole 3, and formed integrally with the base 5 so that the second stud 12 is movable in a vertical direction with respect to the reference surface 4. Each of the second studs 12 is tapered downwards from the base 5, in cross section.
[0068] The second stud 12 has, on a lower portion thereof, a substantially flat second projection surface 12a. The second projection surface 12a has an outline shaped into a substantial circle in bottom view (see
[0069] As illustrated in
[0070] The second stud 12 is formed so that a thickness of the second stud 12 from the second projection surface 12a to the bottom 13b of the outsole hollow 13 (a dimension A of
[0071] The second stud 12 is configured to be movable in a vertical direction so that the second projection surface 12a comes close to the reference surface 4 when the wearer wearing a pair of shoes including the sole structure 1 is running on, for example, leveled or uneven grounds.
[0072] As shown in
Advantageous Effects of First Embodiment
[0073] As to the sole structure 1 according to the first embodiment of the present invention, when the wearer wearing shoes with this structure is running on a road surface of a leveled ground, the compressive transformation of the outsole hollow 14 brings the second projection surface 12a close to the reference surface 4 so that the first stud 11 and the second stud 12 become the same in projection height. As a result, the sole structure 1 ensures to maintain a constant ground contact area between the first and second studs 11 and 12 and the road surface of a leveled ground. Such a feature makes it possible to obtain predetermined grip characteristics for the road surface of a leveled ground while keeping the posture of the wearer stable. On the other hand, when the wearer is running on an uneven road surface found in, for example, a trail running course, the reference surface 4 and the first projection surface 11a make contact with the uneven road surface at their respective predetermined positions (i.e., the positions H0 and H1 of
[0074] The second stud 12 is formed so that the thickness between the second projection surface 12a and the bottom 13b of the outsole recess 13 is greater than the depth of the outsole recess 13. That is, the thickness of the second stud 12 between the second projection surface 12a and the bottom 13b of the outsole recess 13 is kept constant. Such features can ensure the wear resistance of the second studs 12. In addition, when the external force F acts on the second stud 12a, the features can reduce a transformation of the second stud 12 to keep the second stud 12 from excessively transforming.
[0075] The second stud 12 is formed so that the surface area of the second projection surface 12a is smaller than the opening area of the outsole recess 13. That is, the opening 13a of the outsole recess 13 is formed relatively large. Hence, when the external force F acts on the second projection surface 12a, the large opening 13a facilitates the retraction of a lower end, including the second projection surface 12a, of the second stud 12 into the outsole hollow 14. Such features encourage the compressive transformation of the outsole hollow 14 accompanying the vertical movement of the second stud 12.
[0076] The outsole recess 13 curves to be substantially concave over a region from the opening 13a toward the bottom 13b. Accordingly, no corners appear between the side walls or between a side wall and the bottom 13b in the outsole recess 13, and neither does an area where stress concentrates. As a result, even after the repeated use of the sole structure 1, the inside of the outsole recess 13 is less likely to be damaged due to compressive transformation of the outsole hollow 14, making it possible to reduce aged deterioration of the outsole recess 13.
Second Embodiment
[0077]
[0078] As shown in
[0079] As to this sole structure 1 of this embodiment, the outsole rib 21 is provided inside the outsole hollow 14. Thus, during the compression-bonding of the outsole 3 and the midsole 2 together in producing the sole structure 1, the outsole rib 21 can keep the outsole hollow 14 from being crushed unintentionally, thereby maintaining the interior space of the outsole hollow 14. In the produced sole structure 1, the outsole rib 21 can be transformed when the external force F acts on the second projection surface 12a. As a result, the outsole rib 21 allows the outsole hollow 14 to be still compressively transformed.
[0080] Furthermore, in the sole structure 1 of this embodiment, a restrictor 22 is formed into a step-like shape toward the bottom 13b, and provided to an interior wall of the outsole recess 13. The restrictor 22 is configured such that the upper face of the restrictor 22 abuts onto the lower face of the midsole 2 when the outsole hollow 14 is compressively transformed. The restrictor 22 provided inside the outsole hollow 14 can keep the second projection surface 12a from coming excessively close to the reference surface 4.
Third Embodiment
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[0082] As illustrated in
[0083] In this sole structure 1 of this embodiment, when the external force F acts on the second projection surface 12a, the reinforcements 23, 23, . . . can reinforce the second stud 12 to keep the second stud 12 from being transformed in a direction orthogonal to the vertical direction and substantially parallel to the reference surface 4; that is, a lateral movement.
Other Embodiments as to First to Third Embodiments
[0084] In the sole structure 1 of each of the embodiments described above, the second stud 12 has the second projection surface 12a shaped into, but not limited to, a substantial circle. For example, as can be seen from
[0085] In the sole structure 1 of each of the embodiments described above, the outsole recess 13 curves to be substantially concave over a region from the opening 13a toward the bottom 13b. However, this is merely a non-limiting example. For example, as can be seen in
[0086] In the sole structure 1 of each of the above embodiments described above, in one of the stud groups 10, the first studs 11, 11, . . . are arranged around each of the second studs 12, and spaced apart from each other in the circumferential direction of the second stud 12. However, this is merely a non-limiting example. For example, the first studs 11, 11, . . . are arranged around a group of the second studs 12, 12, . . . , and spaced apart from each other around the group.
Fourth Embodiment
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[0088] As can be seen in
[0089] In an upper portion of the upper midsole 2a, a planta support surface 2c configured to support a plantar surface extends in the longitudinal direction. A shoe upper (not shown) for covering the wearer's foot is attached to a peripheral portion of the upper midsole 2a.
[0090] The lower midsole 2b has midsole recesses 2d, 2d, . . . set back into a lower surface of the lower midsole 2b. Each midsole recess 2d is formed at a position facing the upper side of an associated one of second studs 12, which will be described later. Each midsole recess 2d is tapered upwards from the lower surface of the lower midsole 2b in cross section. The lower midsole 2b is provided with midsole hollows 6, 6, . . . positioned on a lower side of the lower midsole 2b. Each of the midsole hollows 6, 6, . . . is defined between an associated one of the midsole recesses 2d, 2d, . . . and an upper portion of the outsole 3.
[0091] A reinforcing plate 7 is disposed between the upper and lower midsoles 2a and 2b so as to correspond to the hindfoot of the wearer's foot. The reinforcing plate 7 is comprised of a thin layer which is harder than the upper and lower midsoles 2a and 2b and has a corrugated shape having projections and depressions alternating with each other in the longitudinal direction. Note that the reinforcing plate 7 is not limited to the corrugated shape, and may have a flat plate shape, for example.
[0092] Next, as shown in
[0093] The first studs 11 and the second studs 12 project downwards from the reference surface 4, and are shaped into a substantial quadratic prism. The first studs 11 and the second studs 12 are made of the same material as that of the outsole 3, for example, and formed integrally with the outsole 3. Note that, in this embodiment, the base 5 described in the first embodiment is not provided.
[0094] For example, as can be seen in
[0095] The second stud 12 is configured to be movable in a vertical direction so that the second projection surface 12a comes close to the reference surface 4 when the wearer wearing a pair of shoes including the sole structure 1 is running on, for example, leveled or uneven grounds.
[0096] Specifically, as illustrated in
[0097] As the second stud 12 comes close to the midsole hollow 6, the second projection surface 12a rises from the position prior to vertical movement of the second stud 12 (a position H2 of
[0098] As can be seen, the midsole hollow 6 is provided directly above the second studs 12. When the external force F such as repulsion force, which the sole structure 1 receives from a road surface when making contact with the road surface, acts on the second projection surface 12a of the second stud 12, the second stud 12 moves in a vertical direction toward the midsole hollow 6. As a result, the sole structure 1 can exhibit cushioning properties.
[0099] When the sole structure 1 comes out of contact with the road surface, the second projection surface 12a is released from the action of the external force F, so that the root portions 3a, 3a of the outsole 3 recover to the original state. The second stud 12 retracted inside the midsole hollow 6 is brought out of the midsole hollow 6 and moves downwards out of the midsole hollow 6 to return to the original position (i.e., the position H2 illustrated in
Advantageous Effects of Fourth Embodiment
[0100] As described above, the midsole hollow 6 is disposed directly above the second stud 12. As a result, the second stud 12 is configured to move, when the external force F acts on the second projection surface 12a, in a vertical direction such that the second projection surface 12a comes close to the reference surface 4. Hence, with the sole structure 1 of this embodiment, the first and the second studs 11, 12 make it possible to obtain appropriate grip characteristics for various types of road surfaces while keeping a stable posture of the wearer wearing the shoes with this sole structure 1, as can be seen in the above first embodiment. Unlike the first embodiment, in the sole structure 1 of this embodiment, it is unnecessary to form the outsole recess 13, as an element causing the second studs 12 to move in a vertical direction. The thickness of each of the second studs 12 is therefore not particularly restricted. The second studs 12 can be formed to have a relatively large thickness, making it possible to reduce aged deterioration due to, for example, the influence of abrasion of the second studs 12.
[0101] As shown in
Fifth Embodiment
[0102]
[0103] As illustrated in
[0104] The outsole hollow 14 is defined between the outsole recess 13 and the lower midsole 2b, and disposed in the upper portion of the second stud 12 (i.e., directly above the projection surface 12a). The second stud 12 is formed so that the surface area of the second projection surface 12a is smaller than the opening area of the outsole recess 13.
[0105] The second stud 12 of this embodiment is configured to move, when the external force acts on the second projection surface 12a, in a vertical direction while the outsole hollow 14 is compressively transformed and the second projection surface 12a comes close to the reference surface 4. As can be seen, the vertical movement of each second stud 12 of the fifth embodiment is further facilitated by the compressive transformation of the outsole hollow 14, as compared to the fourth embodiment. As a result, the cushioning properties of the sole structure 1 are further improved.
Sixth Embodiment
[0106]
[0107] As shown in
[0108] The outsole rib 21 is formed integrally with the bottom 13b of the outsole recess 13 and extends upwards from the bottom 13b toward the lower midsole 2b. The outsole rib 21 is disposed such that its upper end is in contact with the lower end of the midsole rib 24.
[0109] The midsole rib 24 is formed integrally with the bottom of the midsole recess 2d, and extends downwards from the bottom toward the outsole 3.
[0110] As to a variation of the sole structure 1 of the fifth embodiment, the outsole rib 21 and the midsole rib 24 are provided. Thus, during the compression-bonding of the outsole 3 and the lower midsole 2 (the midsole 2) together in producing the sole structure 1, the outsole rib 21 and the midsole rib 24 can keep the outsole hollow 14 and the midsole hollow 6 from being crushed unintentionally, thereby maintaining the interior spaces of the outsole hollow 14 and midsole hollow 6.
[0111] In the produced sole structure 1, the outsole rib 21 and the midsole rib 24 can be deformed when an external force F acts on the second projection surface 12a. The ribs 21, 24 therefore allow the outsole hollow 14 to be still compressively transformed.
Other Embodiments Regarding Fourth to Sixth Embodiments
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[0113] In the sole structure 1 of the fourth to sixth embodiments described above, the second stud 12 has the second projection surface 12a formed into a substantial rectangle in bottom view. However, this is merely a non-limiting example. For example, the second projection surface 12a may have a circular or triangular shape in bottom view.
[0114] In the sole structure 1 of the fourth to sixth embodiments described above, each midsole recess 2d is tapered in the direction from the opening to the bottom. However, this is merely a non-limiting example. For example, the midsole recess 2d may curve to be substantially concave over a region from the opening to the bottom. This applies also in the case of the outsole recess 13 described in the fifth embodiment.
[0115] Note that the present invention is not limited to the embodiment described above, and various changes and modifications may be made without departing from the scope of the present invention.
INDUSTRIAL APPLICABILITY
[0116] The present invention may be used, for example, as shoes to be used for various ground surfaces for trail running on uneven grounds or for ball games on the dirt or on the grass.
DESCRIPTION OF REFERENCE CHARACTERS
[0117] 1 Sole Structure [0118] 2 Midsole [0119] 2d Midsole Recess [0120] 3 Outsole [0121] 4 Reference Surface [0122] 5 Base Portion [0123] 6 Midsole Hollow [0124] 10 Stud Group [0125] 11 First Stud [0126] 11a First Projection Surface [0127] 12 Second Stud [0128] 12a Second Projection Surface [0129] 13 Outsole Recess [0130] 14 Outsole Hollow [0131] 21 Outsole Rib [0132] 22 Restrictor [0133] 23 Reinforcement [0134] 24 Midsole Rib