REPLACEMENT FILTER CARTRIDGE
20190388813 ยท 2019-12-26
Inventors
- Matt R. Branscomb (Lakeville, MN, US)
- Jeffrey M. Maki (Inver Grove Heights, MN, US)
- Jeremy A. Schmoll (Pine Island, MN, US)
- Jon P. KRAGNESS (Farmington, MN, US)
Cpc classification
B01D29/31
PERFORMING OPERATIONS; TRANSPORTING
B01D2201/302
PERFORMING OPERATIONS; TRANSPORTING
B01D2201/4061
PERFORMING OPERATIONS; TRANSPORTING
C02F2307/12
CHEMISTRY; METALLURGY
C02F1/001
CHEMISTRY; METALLURGY
B01D2201/4007
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
The subject matter of this specification can be embodied in, among other things, a filter replacement kit that includes a filter cartridge. The filter cartridge includes a filter body, a filter media disposed within the filter body, a neck portion having a fluid inlet and a fluid outlet, and a cartridge engagement mechanism on the neck portion for engaging a manifold assembly. The cartridge engagement mechanism includes at least one filter engagement surface. The filter replacement kit also includes compatibility indicia indicating that the filter cartridge is compatible with at least one appliance. The at least one appliance includes the manifold assembly including a manifold engagement mechanism having a manifold engagement surface with first and second horizontal portions, and an angled portion disposed between and joining the first horizontal portion to the second horizontal portion, wherein the filter engagement surface is non-congruent to the manifold engagement surface.
Claims
1. A filter replacement kit comprising: a filter cartridge comprising: a filter body; a filter media disposed within the filter body; a neck portion having a fluid inlet and a fluid outlet; and a cartridge engagement mechanism on the neck portion for engaging a manifold assembly, the cartridge engagement mechanism comprising a pair of multi-stage filter attachment members spaced axially and circumferentially apart from each other with respect to a centerline axis of the filter cartridge; and compatibility indicia, wherein the compatibility indicia indicates that the filter cartridge is compatible with at least one appliance, wherein the at least one appliance includes the manifold assembly including a manifold engagement mechanism having a pair of manifold engagement surfaces with each having a first horizontal portion, a second horizontal portion, and an angled portion disposed between and joining the first horizontal portion to the second horizontal portion, and wherein the filter engagement surface is non-congruent to the manifold engagement surface.
2. The filter replacement kit of claim 1, wherein the multi-stage filter attachment member does not comprise a first filter horizontal portion, a second filter horizontal portion and an angled filter portion disposed between and joining the first filter horizontal portion to the second filter horizontal portion.
3. The filter replacement kit of claim 1, wherein the multi-stage filter attachment members comprises first and second pairs of filter attachment members, wherein the first pair of filter attachment members comprises a first filter attachment member that includes a first substantially flat portion angled substantially perpendicular relative to the centerline axis of the filter body and a second filter attachment member that includes a second substantially flat portion arranged at an angle between perpendicular and parallel relative to the centerline axis of the filter body, wherein the first and second filter attachment members are spaced axially and circumferentially apart from each other with respect to the centerline axis, and wherein the first and second substantially flat portions define at least part of the filter engagement surface.
4. The filter replacement kit of claim 1, wherein the multi-stage filter attachment members comprises first and second pairs of filter attachment members, wherein the first pair of filter attachment members comprises a first filter attachment member that includes a first substantially flat portion angled substantially perpendicular relative to the centerline axis of the filter body and a second filter attachment member that includes a second substantially flat portion arranged at an angle between perpendicular and parallel relative to the centerline axis of the filter body, wherein the first and second filter attachment members are spaced axially and circumferentially apart from each other with respect to the centerline axis, wherein the second pair of filter attachment members comprises a third filter attachment member that includes a third substantially flat portion angled substantially perpendicular relative to the centerline axis of the filter body and a fourth filter attachment member that includes a fourth substantially flat portion arranged at an angle between perpendicular and parallel relative to the centerline axis of the filter body, wherein the third and fourth filter attachment members are spaced axially and circumferentially apart from each other with respect to the centerline axis, and wherein the first, second, third, and fourth substantially flat portions define at least part of the filter engagement surface.
5. The filter replacement kit of claim 1, wherein the multi-stage filter attachment members comprises first and second filter engagement surfaces on generally opposite sides of the neck portion, wherein the first filter engagement surface includes no more than one horizontal portion.
6. The filter replacement kit of claim 1, wherein the multi-stage filter attachment members comprises two separated tabs on an outer surface of the neck portion disposed within 180 degrees of rotation on the outer surface and the two separated tabs are spaced axially and circumferentially apart from each other with respect to the centerline axis of the filter cartridge extending in a longitudinal direction.
7. The filter replacement kit of claim 1, wherein the at least one appliance comprises a refrigerator with the manifold assembly.
8. The filter replacement kit of claim 1, wherein the multi-stage filter attachment members include a first angled portion adjacent a first horizontal portion with the first horizontal portion facing toward the filter body and wherein the multi-stage filter attachment members have a hockey stick shape.
9. A system comprising: a manifold assembly comprising a manifold engagement mechanism comprising a pair of manifold engagement surfaces with each having a first horizontal portion, a second horizontal portion, and an angled portion disposed between and joining the first horizontal portion to the second horizontal portion; the filter replacement kit of claim 1; and wherein the filter cartridge is attached to the manifold assembly with the multi-stage filter attachment members engaged with the pair of manifold engagement surfaces and wherein the filter engagement surface is non-congruent to the manifold engagement surface.
10. The system of claim 9, wherein the multi-stage filter attachment members does not comprise a first filter horizontal portion, a second filter horizontal portion and an angled filter portion disposed between and joining the first filter horizontal portion to the second filter horizontal portion.
11. The system of claim 9, wherein the multi-stage filter attachment members comprises first and second pairs of filter attachment members, wherein the first pair of filter attachment members comprises a first filter attachment member that includes a first substantially flat portion angled substantially perpendicular relative to the centerline axis of the filter body and a second filter attachment member that includes a second substantially flat portion arranged at an angle between perpendicular and parallel relative to the centerline axis of the filter body, wherein the first and second filter attachment members are spaced axially and circumferentially apart from each other with respect to the centerline axis, and wherein the first and second substantially flat portions define at least part of the filter engagement surface.
12. The system of claim 9, wherein the multi-stage filter attachment members comprises first and second filter engagement surfaces on generally opposite sides of the neck portion, wherein the first filter engagement surface includes no more than one horizontal portion.
13. The system of claim 9, wherein the multi-stage filter attachment members comprises first and second filter engagement surfaces on generally opposite sides of the neck portion, wherein the first filter engagement surface comprises no more than one horizontal portion and an angled portion.
14. The system of claim 9, wherein the multi-stage filter attachment members comprises two posts.
15. The system of claim 9, wherein the multi-stage filter attachment members comprise two separated tabs on an outer surface of the neck portion disposed within 180 degrees of rotation on the outer surface and the two separated tabs are spaced axially and circumferentially apart from each other with respect to the centerline axis of the filter cartridge extending in a longitudinal direction.
Description
DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION
[0075] An example filter assembly or point-of-use water filtration system of the present disclosure is shown generally at 10 in the figures. The filter assembly 10 includes two major components: a manifold assembly 12 and a cartridge assembly 14. The cartridge assembly 14 includes three major subcomponents: a cartridge top member 16, a cartridge housing 18, and a filter element 19.
[0076] As illustrated in
[0077] From
[0078] An expanded upper body portion 54 includes a groove 38. The groove 38 includes a seal 34, such as an O-ring, for substantially sealing pressurized water from within a receiver well 106 of the cartridge top member 16 (shown in
[0079] Turning now to
[0080] The manifold assembly 12 also includes a top manifold hood 62 attached to the manifold assembly body 20 using a collection of manifold hood connectors 60 as shown in
[0081] Referring to
[0082] Turning now to
[0083] The cartridge top member body 100 has defined therein an interior receiver well 106 with an inside margin 112 for substantially sealing with an O-ring 34 of the manifold assembly 12 as shown in
[0084] As illustrated
[0085] An outlet bore 122 is bored through the center of the cartridge top member 16. Within the outlet bore 122, the reduced body portion 56 of the cartridge insert 50 is engaged for conveyance of filtered water. A lip 124 protrudes from the underside of the outlet bore 122, positioning the filter 19 within the cartridge assembly 14. Two of the ramps 102 extend upward from the bottom of the receiver well 106. One or the other of the ramps 102 radially aligns with a high-flow valve 28 contact surface 41 to compress and open the valve 28 when the cartridge top member 16 is rotatably moved into place to operatively connect with the manifold assembly 12.
[0086] The underside surface 128 of each of the helical tabs 104 has a locking tab 108 for operatively connecting with a cooperative depression 109 located in the interior helical tab 70 of the manifold assembly 12. In some embodiments, the locking tabs 108 can interface with a collection of depressions 109 during engagement of the cartridge assembly 14 with the manifold assembly 12 to lock the cartridge assembly 14 in place and to provide a degree of burst protection to the components of the filter assembly 10, for example to resist unexpected disconnection of the cartridge assembly 14 from the manifold assembly 12. In some embodiments, the locking tabs 108 can disengage from the respective depressions 109 permitting the cartridge assembly 14 to back off from the manifold assembly 12 at a predefined level of hydraulic pressure for the benign disengagement thereof.
[0087] Referring to
[0088] As illustrated in
[0089] As illustrated in
[0090] Turning now to the example cartridge housing assembly 18 as shown in
[0091] The filter 19 includes a carbon filter 180 or other type filter. The carbon filter 180 is made of activated carbon with roughly about one micron particle size in a binder. The carbon block forming the carbon filter 180 has an inner margin 191 that defines an axial bore 190. In the illustrated example, the carbon filter 180 is a molded design as shown in
[0092] In some embodiments, the filter 19 includes an extruded design in which axial bore 190 does extend all the way through carbon filter 180. The extruded design includes an end dam on the bottom of the carbon filter 180 to prevent unfiltered water migration into the axial bore 190. The extruded embodiment is defined by a dashed lines 199 extending through the carbon filter 180, as shown in
[0093] The outlet of filter element 19 includes an adhesive layer 182 and a glue dam 184. As shown in
[0094] The disc 185 also includes a collection of spacers 189 placed approximately equidistant around an outer edge 187, further defining the annular space available as a path for unfiltered water. A collection of angled supports 186 are spaced approximately equidistant around the top face of the glue dam 184 to brace an outlet tube 188. The interior surface of the outlet tube 188 provides a sealing surface 192. The sealing surface 192 is sized to accept one or more O-rings 32 or the like as described above in
[0095] As shown in
[0096] In operation, from an external connection (not shown), unfiltered water flows through the inlet port 22 of
[0097] In coupling operation, the manifold assembly 12 is engaged with the cartridge assembly 14 and specifically, the cartridge top member 16 as follows. The manifold assembly 12 is engaged with the cartridge assembly 14 by matching up the external helical tabs 104 of the cartridge top member 16 with the internal helical tabs 70 of the manifold assembly 12, using one or more of the ramps 120 as an initial guide. The operatively connecting helical tabs 70, 104 will begin to engage the manifold assembly 12 with the cartridge assembly 14 when a rotational motion is imparted to the cartridge assembly 14 relative to the manifold assembly 12. This rotational motion will translate into a longitudinal displacement of the cartridge assembly 14 into the manifold assembly 12, substantially sealing both the interior sealing surface 192 of the outlet tube 188 on
[0098] When the alignment marker 200 of the manifold assembly 12 (see
[0099] During normal engagement, as described below, the axial force imparted on the high-flow valve 28 by the ramps 102 of the cartridge top member 16 translates through the body of the valve 28, compressing the biasing spring 26 and allowing inlet water to flow from the inlet flow passage 29 through to the receiver well 106 of the cartridge top member 16.
[0100] Within the receiver well 106, pressurized water flows through the inlet bores 114 (see
[0101] In some embodiments, an adapter can be used to facilitate interconnection of the cartridge assembly 14 and the manifold assembly 12. Such an adapter can allow for the use of filter assembly components 10 not originally designed for use with one another.
[0102] The disengagement of the manifold assembly 12 from the cartridge assembly 14 proceeds as follows. With the alignment marker 200 of the manifold assembly 12 aligned with the alignment marker 202 of the cartridge top member 16, at 0 degrees. In some examples, relative rotational motion between the manifold assembly 12 and the cartridge assembly 14 may also provide relative motion along the longitudinal axis. As rotational force is applied to the cartridge assembly 14 to disengage it from the manifold assembly 12, from 0 degrees to substantially 17 degrees from alignment, the locking tabs 108 are unseated from the depressions 109. Simultaneously, the compressive force of the biasing spring 26 acts to close the high-flow valve 28 as the valve 28 rides down the ramp 102 (see
[0103] In some embodiments, the locking tabs 108 and the depressions 109 can retain a connection between the manifold assembly 12 and the cartridge assembly 14 under predetermined pressures and flows as described above, and can be manually disengaged in order to separate the manifold assembly 12 from the cartridge assembly 14 (e.g., to facilitate replacement of the cartridge assembly 14). In some embodiments, upon an overpressure condition within the filter assembly, internal pressure can unseat the locking tabs 108 from the depressions 109 without manual intervention and cause disengagement of the cartridge assembly 14 from the manifold assembly 12.
[0104] Referring to
[0105] Alternatively, the filter cartridge 300 can be fabricated from modified polyolefins such as, for example, metallocene modified polypropylene or polyethylene polymers and copolymers, as well as either high or low density polyethylene polymers, having properties such as increased strength, elasticity or increased elongation percentages such as disclosed in U.S. patent application Ser. No. 10/377,022, published as U.S. Pat. Pub. No. 2004/0094468 A1, which is herein incorporated by reference to the extent not inconsistent with the present disclosure. In some embodiments, the filter cap 302 may be constructed of a first polymer, such as polypropylene, having a specific quality such as, for example, strength or rigidity while the filter body 304 is constructed of a second polymer having a different design quality such as, for example, increased elongation percentage or increased stretch. Examples of suitable polymers include metallocene modified polypropylene or polyethylene polymers and copolymers as well as either high or low density polyethylene polymers. The filter cap 302 and the filter body 304 are operatively joined using any suitable joining technique such as, for example, an engageable thread 305 as illustrated in
[0106] The filter cap 302 can include a pair of opposed and identically configured multi-stage filter attachment members 310a, 310b, for example attachment ramps as illustrated in
[0107] As illustrated in
[0108] Referring now to
[0109] In some embodiments, the manifold 332 can be a refrigerator manifold assembly. For example, the manifold 332 can be a manifold assembly of a filter system model listed in TABLE 1, or any other appropriate manifold assembly for a refrigerator, under-sink water filtration system, or other appliance. In some embodiments, the filter cartridge 300 can replace a filter cartridge having a model number listed in TABLE 1.
TABLE-US-00001 TABLE 1 Manufacturer Filter System Model Replacement Filter Model Electrolux PureSource Ultra II -M EPTWFU01 PureSource Ultra II -U PureAdvantage Ultra - M EWF02 PureAdvantage Ultra - U GE GE MSWF MSWF Haier 60820860 60218743 Bosch 9000 225170 9000 674655 9000 705475 9000 777508 3M 4US-MAXL-S01 4US-MAXL-F01 & 4US-MAXS-F01 4US-MAXS-S01 4US-RO-S01 4US-RO-POST 4US-RO-S01H 4US-RO-POSTH 4WH-Q Series 4WH-QCTO-F01 4WH-QS-S01 4WH-QS-F01 4WH-QCTO-S01 4WH-QCTO-F01 4WH-QSS-S01H 4WH-QSS-F01H
[0110] As illustrated in
[0111] In some embodiments, the filter engagement surfaces may not include a first filter horizontal portion, a second filter horizontal portion, and an angled filter portion disposed between and joining the first filter horizontal portion to the second filter horizontal portion. In some embodiments, the at least one filter engagement surface may include a first and a second filter engagement surface on generally opposite sides of the filter cap 302 (e.g., the neck portion), and the first filter engagement surface may include no more than one horizontal portion or even no horizontal portions. Embodiments such as these will be discussed further in the descriptions of
[0112] In order to provide filtered water, the filter cartridge 300 is operatively connected to the distribution manifold 332 to form a filtration system 366, as illustrated in an example disconnected configuration in
[0113] As illustrated in
[0114] As the filter cartridge 300 is rotated further, the first angled portion 312a interfaces with the second angled portion 362a while the second angled portion 316a engages the first angled portion 358a as shown in
[0115] In operation, feed water flows through the feed flow circuit 357a into the filter cartridge 300. The feed water is directed through the filter media 303 such that selected contaminants such as, for example, ionic, organic or particulate, are removed from the water such that filtered water is present in the center of the filter media 303. Purified water flows out of the filter cartridge 300 by way of the return throughbore 328 and the filtered fluid circuit 357b.
[0116] As illustrated in
[0117] In addition to rotational engagement of a filter cartridge to a manifold, a filter cartridge 500 and a distribution manifold 502 can be linearly engaged in a multi-stage manner so as allow venting of any entrained energy within the filter cartridge 500, for example, as shown in
[0118] The filter cartridge 500 is slidably attached to the distribution manifold 502 by directing the filter inlet 508 into the supply bore 522 and the filter outlet 510 into the return bore 524. The engagement arms 506a, 506b are configured to slidably advance over the outside of the manifold body 516 until the engagement tab 512 is retainably positioned within the corresponding first engagement recess 528. At this point, the sealing members 514 sealingly engage the inside perimeters of the supply bore 522 and the return bore 524 such that water to be filtered can flow from the feed supply tube 518, through the supply bore 522, into the filter cartridge 500 through the filter inlet 508, out the filter cartridge 500 through the filter outlet 510 and to points of use through the distribution tube 520.
[0119] To remove or replace the filter cartridge 500, a user can slidably directs the filter cartridge 500 away from the distribution manifold 502. As the engagement tab 512 approaches the second engagement recess 530, the seal created by the sealing members 514 and the inner perimeter of the supply bore 522 and the return bore 524 are broken allowing any retained energy in the filter cartridge 500 to be released or vented through the vent channel 526. As the filter cartridge 500 is vented, the filter cartridge 500 is retainably attached to the distribution manifold 502 through the interaction of the engagement tabs 512 and the second engagement recesses 530. In some embodiments, the fluid connections and engagement structures or portions thereof can be reversed relative to the filter cartridge and the manifold assembly to form other slidably engaging filter assemblies. Similarly, other designs of flow connectors can be effectively used for slidably engaging structures.
[0120] It has now been determined that filters having non-congruent engagement surfaces, structures, or tabs located on the filter can be compatible with the filter manifold depicted in
[0121]
[0122] In some embodiments, the filter cap 4100 may be used with the filter cartridge 4000 to provide an engagement structure. In some embodiments, the filter cap 4100 may be constructed of a first polymer, such as polypropylene, having a specific quality such as, for example, strength or rigidity. Examples of suitable polymers include metallocene modified polypropylene or polyethylene polymers and copolymers as well as either high or low density polyethylene polymers. In some embodiments, the filter cap 4100 and the filter body 304 may be joined by, for example, an engageable thread or other joining techniques such as adhesives, heat welding, spin welding, ultrasonic welding and any other appropriate means for joining components. In some embodiments, the filter cap 4100 can be integrally formed with the filter body 304 such that the filter cap 4100 is an integral neck portion of the filter body 304.
[0123] The filter cap 4100 includes a collection of multi-stage filter attachment members 4110a-4110d. The multi-stage filter attachment members 4110a-4110d are formed as semi-elliptical arcuate ramps or arcs that each include a first end 4112a and a second end 4112b, and an arcuate surface 4114. In some embodiments, the multi-stage filter attachment members 4110a-4110d provide a replacement cartridge engagement surface. The arcuate surface 4114 faces the filter body 304 with the peak of the surface directed generally toward the filter body 304. The multi-stage filter attachment members 4110a and 4110b are arranged as a pair 4116a in relatively proximity to each other, and spaced apart from the multi-stage filter attachment members 4110c and 4110d which are arranged as a pair 4116b generally radially opposed to the pair 4116a across the filter cap 4100. In the illustrated example, the filter engagement surface includes two of the arcuate surfaces 4114 extending from an outer surface of the filter cap 4100 (e.g., the neck portion) and disposed within 180 degrees of rotation on the outer surface. The two arcuate surfaces 4114 are spaced axially and circumferentially apart from each other with respect to a centerline axis of the filter cartridge 4000 and the filter cap 4100 extending in a longitudinal direction.
[0124] In the pair 4116a, the multi-stage filter attachment member 4110a is arranged axially closer to the filter body 304 than the multi-stage filter attachment member 4110b. In the pair 4116b, the multi-stage filter attachment member 4110c is arranged axially closer to the filter body 304 than the multi-stage filter attachment member 4110d. The multi-stage filter attachment members 4110a-4110d form filter engagement surfaces that are non-congruent to the manifold engagement surfaces, e.g., the multi-stage manifold attachment members 356a, 356b. In use, the axially and radially offset relative arrangement of the multi-stage filter attachment members 4110a-4110d provide surfaces that can engage with the pair of multi-stage manifold attachment members 356a, 356b, illustrated as attachment ramps, on an interior perimeter wall 359 of the distribution manifold 332 of
[0125] The multi-stage filter attachment members 4110a and 4110b are arranged as a pair in relatively proximity to each other, and spaced apart from the multi-stage filter attachment members 4110c and 4110d which are arranged as a pair generally radially opposed to the pair 4110a and 4110b across the filter cap 4100 (e.g., the neck portion). Furthermore, the multi-stage filter attachment members are disposed on the neck portion with at least one vent port also located on the neck portion. As seen in the embodiment in
[0126] The indicium 4120 and the filter cartridge 4000 can be combined as a kit. In some embodiments, the indicium 4120 can be printed directly on the filter cartridge 4000 or can be printed on a label and attached to the filter cartridge 4000. In some embodiments, the indicium 4120 can be printed on or attached to packaging (not shown) that contains the filter cartridge 4000. In some embodiments, the indicium can be printed on a label or insert that is packaged with the filter cartridge 4000.
[0127]
[0128] In some embodiments, the filter cap 4200 may be used with the filter cartridge 4002 to provide an engagement structure. In some embodiments, the filter cap 4200 may be constructed of a first polymer, such as polypropylene, having a specific quality such as, for example, strength or rigidity. Examples of suitable polymers include metallocene modified polypropylene or polyethylene polymers and copolymers as well as either high or low density polyethylene polymers. In some embodiments, the filter cap 4200 and the filter body 304 may be joined by, for example, an engageable thread or other joining techniques such as adhesives, heat welding, spin welding, ultrasonic welding and any other appropriate means for joining components. In some embodiments, the filter cap 4200 can be integrally formed with the filter body 304 such that the filter cap 4200 is an integral neck portion of the filter body 304.
[0129] The filter cap 4200 includes a pair of opposed multi-stage filter attachment members 4210a, 4210b, for example attachment ramps as illustrated in
[0130] The multi-stage filter attachment members 4210a-4210b form filter engagement surfaces that are non-congruent to the manifold engagement surfaces, e.g., the multi-stage manifold attachment members 356a, 356b. In use, the multi-stage filter attachment members 4210a-4210d provide surfaces that can engage with the pair of multi-stage manifold attachment members 356a, 356b, illustrated as attachment ramps, on an interior perimeter wall 359 of the distribution manifold 332 of
[0131] The filter cap 4200 includes the pair of opposed multi-stage filter attachment members 4210a, 4210b, for example attachment ramps as illustrated in
[0132] The filter cap 4200 includes an indicium 4220. In some embodiments, the indicium 4220 can be a label, sticker, stamp, impression, or any other appropriate indicator that can be visible upon the filter cap 4200 or elsewhere on the filter cartridge 4002 or filter packaging. The indicium 4220 provides compatibility information that indicates the distribution manifolds 332 and/or appliances to which the filter cartridge 4002 can be engaged or that indicates a replaceable filter cartridge. The indicium 4220 can be an indicium selected from the group consisting of a model number and/or other indicium listed in TABLE 1.
[0133]
[0134] In some embodiments, the filter cap 4300 may be used with the filter cartridge 4004 to provide an engagement structure. In some embodiments, the filter cap 4300 may be constructed of a first polymer, such as polypropylene, having a specific quality such as, for example, strength or rigidity. Examples of suitable polymers include metallocene modified polypropylene or polyethylene polymers and copolymers as well as either high or low density polyethylene polymers. In some embodiments, the filter cap 4300 and the filter body 304 may be joined by, for example, an engageable thread or other joining techniques such as adhesives, heat welding, spin welding, ultrasonic welding and any other appropriate means for joining components. In some embodiments, the filter cap 4300 can be integrally formed with the filter body 304 such that the filter cap 4300 is an integral neck portion of the filter body 304.
[0135] The filter cap 4300 includes a collection of multi-stage filter attachment members 4310a-4310d. The multi-stage filter attachment members 4310a-4310d are formed as rounded or elliptical posts projecting radially outward from an attachment end 4306. The multi-stage filter attachment members 4310a and 4310b are arranged as a pair 4316a in relatively proximity to each other, and spaced apart from the multi-stage filter attachment members 4310c and 4310d which are arranged as a pair 4316b generally radially opposed to the pair 4316a across the filter cap 4300. In some embodiments, the multi-stage filter attachment members 4310a-4310d provide a replacement cartridge engagement surface. In the illustrated example, the filter engagement surface includes the pairs 4316a and 4316b extending from an outer surface of the filter cap 4300 (e.g., the neck portion) and disposed within 180 degrees of rotation on the outer surface. The pairs 4310a and 4310b are spaced axially and circumferentially apart from each other with respect to a centerline axis of the filter cartridge 4004 and the filter cap 4300 extending in a longitudinal direction.
[0136] In the pair 4316a, the multi-stage filter attachment member 4310a is arranged axially closer to the filter body than the multi-stage filter attachment member 4310b. In the pair 4316b, the multi-stage filter attachment member 4310c is arranged axially closer to the filter body than the multi-stage filter attachment member 4310d. The multi-stage filter attachment members 4310a-4310d form filter engagement surfaces that are non-congruent to the manifold engagement surfaces, e.g., the multi-stage manifold attachment members 356a, 356b. In use, the axially and radially offset relative arrangement of the multi-stage filter attachment members 4310a-4310d provide surfaces that can engage with the pair of multi-stage manifold attachment members 356a, 356b, illustrated as attachment ramps, on an interior perimeter wall 359 of the distribution manifold 332 of
[0137] The multi-stage filter attachment members 4310a-4310d are formed as rounded or elliptical posts projecting radially outward from an attachment end 4306. Furthermore, the multi-stage filter attachment members are disposed on the neck portion with at least one vent port also located on the neck portion. As seen in the embodiment in
[0138] The filter cap 4300 includes an indicium 4320. In some embodiments, the indicium 4320 can be a label, sticker, stamp, impression, or any other appropriate indicator that can be visible upon the filter cap 4300 or elsewhere on the filter cartridge 4004. The indicium 4320 provides compatibility information that indicates the distribution manifolds 332 and/or appliances to which the filter cartridge 4004 can be engaged or that indicates a replaceable filter cartridge. The indicium 4320 can be an indicium selected from the group consisting of a model number and/or other indicium listed in TABLE 1.
[0139]
[0140] In some embodiments, the filter cap 4400 may be used with the filter cartridge 4006 to provide an engagement structure. In some embodiments, the filter cap 4400 may be constructed of a first polymer, such as polypropylene, having a specific quality such as, for example, strength or rigidity. Examples of suitable polymers include metallocene modified polypropylene or polyethylene polymers and copolymers as well as either high or low density polyethylene polymers. In some embodiments, the filter cap 4400 and the filter body 304 may be joined by, for example, an engageable thread or other joining techniques such as adhesives, heat welding, spin welding, ultrasonic welding and any other appropriate means for joining components. In some embodiments, the filter cap 4400 can be integrally formed with the filter body 304 such that the filter cap 4400 is an integral neck portion of the filter body 304.
[0141] The filter cap 4400 includes a pair 4416a of multi-stage filter attachment members 4410a, 4410b, and a pair 4416b (not shown) of multi-stage filter attachment members 4410c, 4410d, for example attachment ramps as illustrated in
[0142] In the illustrated example, the filter engagement surface includes the pairs 4416a and 4416b extending from an outer surface of the filter cap 4400 (e.g., the neck portion) and disposed within 180 degrees of rotation on the outer surface. The pairs 4410a and 4410b are spaced axially and circumferentially apart from each other with respect to a centerline axis of the filter cartridge and the filter cap 4400 extending in a longitudinal direction.
[0143] The multi-stage filter attachment members 4410a-4410d form filter engagement surfaces that are non-congruent to the manifold engagement surfaces, e.g., the multi-stage manifold attachment members 356a, 356b. In use, the axially and radially offset relative arrangement of the multi-stage filter attachment members 4410a-4410d provide surfaces that can engage with the pair of multi-stage manifold attachment members 356a, 356b, illustrated as attachment ramps, on an interior perimeter wall 359 of the distribution manifold 332 of
[0144] The filter cap 4400 includes an indicium 4420. In some embodiments, the indicium 4420 can be a label, sticker, stamp, impression, or any other appropriate indicator that can be visible upon the filter cap 4400 or elsewhere on the filter cartridge 4006 or packaging. The indicium 4420 provides compatibility information that indicates the distribution manifolds 332 and/or appliances to which the filter cartridge 4006 can be engaged or that indicates a replaceable filter cartridge. The indicium 4420 can be an indicium selected from the group consisting of a model number and/or other indicium listed in TABLE 1.
[0145]
[0146] In some embodiments, the filter cap 4500 may be used with the filter cartridge 4008 to provide an engagement structure. In some embodiments, the filter cap 4500 may be constructed of a first polymer, such as polypropylene, having a specific quality such as, for example, strength or rigidity. Examples of suitable polymers include metallocene modified polypropylene or polyethylene polymers and copolymers as well as either high or low density polyethylene polymers. In some embodiments, the filter cap 4500 and the filter body 304 may be joined by, for example, an engageable thread or other joining techniques such as adhesives, heat welding, spin welding, ultrasonic welding and any other appropriate means for joining components. In some embodiments, the filter cap 4500 can be integrally formed with the filter body 304 such that the filter cap 4500 is an integral neck portion of the filter body 304.
[0147] The filter cap 4500 can include a pair of opposed and similarly configured multi-stage filter attachment members 4510a, 4510b, for example attachment ramps as illustrated in
[0148] In the illustrated example, the filter engagement surface includes the multi-stage filter attachment members 4510a and 4510b extending from an outer surface of the filter cap 4500 (e.g., the neck portion) and disposed generally opposed to each other on the outer surface. The multi-stage filter attachment members 4510a and 4510b are spaced axially and circumferentially apart from each other with respect to a centerline axis of the filter cartridge 4008 and the filter cap 4500 extending in a longitudinal direction.
[0149] The horizontal portions 4514a, 4514b, 4518a, and 4518b each include a collection of sprags 4522 oriented toward the filter body. The sprags 4522 form a generally sawtooth pattern along the otherwise generally horizontal portions 4514a, 4514b, 4518a, and 4518b. The sprags 4522 can each extend to a point, such that one, more, or all of the horizontal portions 4514a, 4514b, 4518a, and 4518b include substantially no continuous, horizontal surface. The multi-stage filter attachment members 4510a-4510b form filter engagement surfaces that are non-congruent to the manifold engagement surfaces, e.g., the multi-stage manifold attachment members 356a, 356b. In use, the configuration of the multi-stage filter attachment members 4510a and 4510b provide surfaces that can engage with the pair of multi-stage manifold attachment members 356a, 356b, illustrated as attachment ramps, on an interior perimeter wall 359 of the distribution manifold 332 of
[0150] The filter cap 4500 can include a pair of opposed and similarly configured multi-stage filter attachment members 4510a, 4510b, for example attachment ramps as illustrated in
[0151] The filter cap 4500 includes an indicium 4520. In some embodiments, the indicium 4520 can be a label, sticker, stamp, impression, or any other appropriate indicator that can be visible upon the filter cap 4500 or elsewhere on the filter cartridge 4008 or packaging. The indicium 4520 provides compatibility information that indicates the distribution manifolds 332 and/or appliances to which the filter cartridge 4008 can be engaged or that indicates a replaceable filter cartridge. The indicium 4520 can be an indicium selected from the group consisting of a model number and/or other indicium listed in TABLE 1.
[0152]
[0153] In some embodiments, the filter cap 4600 may be used with the filter cartridge 4010 to provide an engagement structure. In some embodiments, the filter cap 4600 may be constructed of a first polymer, such as polypropylene, having a specific quality such as, for example, strength or rigidity. Examples of suitable polymers include metallocene modified polypropylene or polyethylene polymers and copolymers as well as either high or low density polyethylene polymers. In some embodiments, the filter cap 4600 and the filter body 304 may be joined by, for example, an engageable thread or other joining techniques such as adhesives, heat welding, spin welding, ultrasonic welding and any other appropriate means for joining components. In some embodiments, the filter cap 4600 can be integrally formed with the filter body 304 such that the filter cap 4600 is an integral neck portion of the filter body 304.
[0154] The filter cap 4600 can include a pair of opposed and similarly configured multi-stage filter attachment members 4610a, 4610b, for example attachment ramps as illustrated in
[0155] In the illustrated example, the filter engagement surface includes the multi-stage filter attachment members 4610a and 4610b extending from an outer surface of the filter cap 4600 (e.g., the neck portion) and disposed within 180 degrees of rotation on the outer surface. The multi-stage filter attachment members 4610a and 4610b are spaced axially and circumferentially apart from each other with respect to a centerline axis of the filter cartridge and the filter cap 4600 extending in a longitudinal direction.
[0156] The multi-stage filter attachment members 4610a-4610b form filter engagement surfaces that are non-congruent to the manifold engagement surfaces, e.g., the multi-stage manifold attachment members 356a, 356b. In use, the configuration of the multi-stage filter attachment members 4610a and 4610b provide surfaces that can engage with the pair of multi-stage manifold attachment members 356a, 356b, illustrated as attachment ramps, on an interior perimeter wall 359 of the distribution manifold 332 of
[0157] The filter cap 4600 can include a pair of opposed and similarly configured multi-stage filter attachment members 4610a, 4610b, for example attachment ramps as illustrated in
[0158] The filter cap 4600 includes an indicium 4620. In some embodiments, the indicium 4620 can be a label, sticker, stamp, impression, or any other appropriate indicator that can be visible upon the filter cap 4600 or elsewhere on the filter cartridge 4010 or packaging. The indicium 4620 provides compatibility information that indicates the distribution manifolds 332 and/or appliances to which the filter cartridge 4010 can be engaged or that indicates a replaceable filter cartridge. The indicium 4620 can be an indicium selected from the group consisting of a model number and/or other indicium listed in TABLE 1.
[0159]
[0160] At step 4710, a replaceable filter cartridge is removed from a manifold assembly. The manifold assembly includes a manifold engagement mechanism having a manifold engagement surface with a first horizontal portion, a second horizontal portion, and an angled portion disposed between and joining the first horizontal portion to the second horizontal portion. For example, the filter cartridge 300 can be removed from the distribution manifold 332, which includes the attachment members 356a, 356b.
[0161] At step 4720, a replacement filter cartridge is inserted into the manifold assembly. The replacement filter cartridge includes a replacement cartridge engagement mechanism having a replacement cartridge engagement surface that is non-congruent to the manifold engagement surface. For example, the filter cap 4100, 4200, 4300, 4400, 4500, or 4600 include corresponding multi-stage filter attachment members that are configured and arranged to provide a replacement cartridge engagement mechanism that is non-congruent to the manifold members 356a, 356b.
[0162] At 4730, the replacement filter cartridge is turned to engage the filter engagement surface with the manifold engagement surface. In some implementations, the process 4700 can also include sliding the filter engagement surface against the second horizontal portion, sliding the filter engagement surface against the angled portion after sliding the filter engagement surface against the second horizontal portion, and sliding the filter engagement surface against the first horizontal portion after sliding the filter engagement surface against the angled portion. For example, any of the filter cartridges 4000, 4002, 4004, 4006, 4008, or 4010, configured with any of the filter caps 4100, 4200, 4300, 4400, 4500, or 4600, can be operatively connected to the distribution manifold 332 to form a filtration system similar to the filtration system 366, as discussed previously in the descriptions of
[0163] Although a few implementations have been described in detail above, other modifications are possible. For example, in the logic flows depicted in the figures, steps may be provided, or steps may be eliminated, from the described flows, and other components may be added to, or removed from, the described systems. Components and features from different filter cartridges may be combined or modified as suitable for a particular application. For example, with respect to the filter cartridge 4002, the filter attachment member 4210a can be omitted and replaced with the filter attachment member 4310b positioned substantially opposite the filter attachment member 4210b. Accordingly, other implementations are within the scope of the following claims.