Composite work device using link operating device
10513028 ยท 2019-12-24
Assignee
Inventors
Cpc classification
B25J9/0048
PERFORMING OPERATIONS; TRANSPORTING
Y10S901/28
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B25J9/0018
PERFORMING OPERATIONS; TRANSPORTING
Y10S901/15
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
B25J9/04
PERFORMING OPERATIONS; TRANSPORTING
B25J9/06
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The composite work apparatus includes: two link actuation devices that support two working bodies such that postures of the working bodies can be individually changed; and three or more linear motion actuators that move the two link actuation devices and two or more work objects relative to each other. In each link actuation device, a distal end side link hub is connected to a proximal end side link hub via three or more link mechanisms such that a posture of the distal end side link hub can be changed relative to the proximal end side link hub, and a posture control actuator that arbitrarily changes the posture of the distal end side link hub relative to the proximal end side link hub is provided to each of two or more link mechanisms of the three or more link mechanisms.
Claims
1. A composite work apparatus configured to perform work on two or more work objects with two working bodies in a contact state or in a non-contact state, the composite work apparatus comprising: two link actuation devices supporting the two respective working bodies such that postures of the working bodies can be individually changed; and three or more linear motion actuators configured to move the two link actuation devices relative to the two or more work objects, wherein each of the link actuation devices includes: a proximal end side link hub; a distal end side link hub; and three or more link mechanisms which connect the proximal end side link hub to the distal end side link hub such that a posture of the distal end side link hub relative to the proximal end side link hub can be changed, each of the link mechanisms includes: a proximal side end link member coupled at one end thereof to the proximal end side link hub; a distal side end link member coupled at one end thereof to the distal end side link hub; and an intermediate link member rotatably coupled at both ends thereof to the other ends of the proximal side and distal side end link members, respectively, a posture control actuator, which arbitrarily changes the posture of the distal end side link hub relative to the proximal end side link hub, is provided at each of two or more link mechanisms of the three or more link mechanisms, a first linear motion actuator, that is one of the three or more linear motion actuators, directly or indirectly moves the two link actuation devices or the two or more work objects along a predetermined line with an interval therebetween kept constant, and a second linear motion actuator and a third linear motion actuator, that are two linear motion actuators, other than the first linear motion actuator, of the three or more linear motion actuators, directly or indirectly move the two link actuation devices or the two or more work objects in a direction perpendicular to a movement direction of the first linear motion actuator.
2. The composite work apparatus as claimed in claim 1, wherein at least one of the three or more linear motion actuators includes two stages that are aligned along a movement direction of the linear motion actuator, and a movement body is fixed to each of the stages, the movement body including any of the two link actuation devices, the two or more work objects and the other linear motion actuators of the three or more linear motion actuators.
3. The composite work apparatus as claimed in claim 1, wherein the three or more linear motion actuators are composed of three linear motion actuators including the first linear motion actuator, the second linear motion actuator and the third linear motion actuator, a mounting plate is mounted on a stage of the first linear motion actuator, the second linear motion actuator and the third linear motion actuator are mounted to the mounting plate, and the two link actuation devices are mounted on the second linear motion actuator and the third linear motion actuator, respectively.
4. The composite work apparatus as claimed in claim 3, further comprising a top plate horizontally provided above a floor, wherein the first linear motion actuator is fixed to the top plate, and each link actuation device is mounted such that the distal end side link hub is directed downward.
5. The composite work apparatus as claimed in claim 1, wherein the two link actuation devices are disposed such that one actuator of the posture control actuators provided to the two or more link mechanisms of one of the two link actuation devices and another one posture control actuator of the posture control actuators provided to the other two or more link mechanisms of the other of the two link actuation devices are parallel to each other on the same plane, and each of such one posture control actuators is disposed so as to face outward with respect to the three or more link mechanisms.
6. The composite work apparatus as claimed in claim 1, wherein the three or more linear motion actuators and the respective posture control actuators of the two link actuation devices are connected to each other via a communication network, and one controller configured to control the respective actuators is provided.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In any event, the present invention will become more clearly understood from the following description of preferred embodiments thereof, when taken in conjunction with the accompanying drawings. However, the embodiments and the drawings are given only for the purpose of illustration and explanation, and are not to be taken as limiting the scope of the present invention in any way whatsoever, which scope is to be determined by the appended claims. In the accompanying drawings, like reference numerals are used to denote like parts throughout the several views, and
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
DESCRIPTION OF EMBODIMENTS
(20) A composite work apparatus using link actuation devices according to a first embodiment of the present invention will be described with reference to
(21) As a means for moving the two working bodies 3, 3 in the right-left direction, a first linear motion actuator 5 is provided. The first linear motion actuator 5 is driven by a motor 5a. As a means for individually moving the two working bodies 3, 3 in the front-rear direction, second and third linear motion actuators 6L and 6R are provided. The second and third linear motion actuators 6L and 6R are driven by motors 6a, 6a (
(22) A top plate 61 is supported by a plurality of posts 60, and the first linear motion actuator 5 is mounted on the lower surface of the top plate 61. The first linear motion actuator 5 includes a stage 5b, and a mounting plate 62 that is long in the right-left direction is fixed to the stage 5b of the first linear motion actuator 5. The second and third linear motion actuators 6L and 6R are mounted on the left and right ends of the mounting plate 62, respectively. When the first linear motion actuator 5 has only the single stage 5b to which the mounting plate 62 is fixed as described above, effective strokes SL and SR of the respective link actuation devices 7L and 7R can be elongated. Each of the link actuation devices 7L and 7R has a later-described proximal end side link hub 12. The effective strokes SL and SR indicate the ranges of movement of a center of the proximal end side link hub 12.
(23) Each of the second and third linear motion actuators 6L and 6R includes a stage 6b, and a link fixing plate 63 is fixed to each of the stages 6b, 6b. A plurality of suspension posts 64 extend downward from the respective link fixing plates 63, 63, and the two link actuation devices 7L and 7R are mounted on the lower ends of the suspension posts 64. That is, the two link actuation devices 7L and 7R are mounted in a suspended posture. By providing the suspension posts 64 between the link fixing plates 63, 63 and the proximal end side link hubs 12, wires and the like connected to the working bodies 3, 3, which are mounted on the distal ends of the link actuation devices 7L and 7R, can be taken out from between the link fixing plates 63, 63 and the proximal end side link hubs 12 through the internal space of parallel link mechanisms 9 to be discussed later.
(24) The link actuation devices 7L and 7R will be described. The two link actuation devices 7L and 7R have the same configuration, and thus are designated by the same reference character 7 in the following description.
(25)
(26) Each link mechanism 14 includes a proximal side end link member 15, a distal side end link member 16, and an intermediate link member 17, and forms a quadric chain link mechanism composed of four revolute pairs. The proximal side and distal side end link members 15 and 16 each have an L-shape. The proximal side end link member 15 has one end rotatably coupled to the proximal end side link hub 12. The distal side end link member 16 has one end rotatably coupled to the distal end side link hub 13. The intermediate link member 17 has opposite ends rotatably coupled to the other ends of the proximal side and distal side end link members 15 and 16, respectively.
(27) Each parallel link mechanism 9 is formed by combining two spherical link mechanisms. The central axes of the revolute pairs between the link hubs 12, 13 and the end link members 15, 16 and the central axes of the revolute pairs between the end link members 15, 16 and the intermediate link member 17 intersect each other at proximal and distal end side spherical link centers PA and PB (
(28)
(29) The three link mechanisms 14 have a geometrically identical configuration. The geometrically identical configuration means that, as shown in
(30) The proximal end side link hub 12, the distal end side link hub 13, and the three link mechanisms 14 cooperate together to form a two-degrees-of-freedom mechanism in which the distal end side link hub 13 is rotatable, relative to the proximal end side link hub 12, about two axes perpendicular to each other. In other words, the distal end side link hub 13 is allowed to rotate with two degrees of freedom to change its posture, relative to the proximal end side link hub 12. This two-degrees-of-freedom mechanism is compact in size, but can achieve a wide range of movement of the distal end side link hub 13 relative to the proximal end side link hub 12.
(31) For example, when straight lines that pass through the spherical link centers PA and PB and that intersect the central axes O1 (
(32) Change of the posture of the distal end side link hub 13 relative to the proximal end side link hub 12 is performed with, as a rotation center, the point of intersection O of the central axis QA of the proximal end side link hub 12 and the central axis QB of the distal end side link hub 13.
(33) In the parallel link mechanism 9, the proximal side (the proximal end side link hub 12 and each proximal side end link member 15) and the distal side (the distal end side link hub 13 and each distal side end link member 16) move in the same manner, due to the geometrical symmetry, if the angular positional relationships between the intermediate link member 17 and the end link members 15, 16 with respect to the symmetry plane of the intermediate link member 17 are made identical between the proximal end side and the distal end side when: the angles of the central axes O1 of the revolute pairs between the link hubs 12, 13 and the end link members 15, 16 in each link mechanism 14 and the distances from the spherical link centers PA, PB to the revolute pairs between the link hubs 12, 13 and the end link members 15, 16 are equal to each other; the central axes O1 of the revolute pairs between the link hubs 12, 13 and the end link members 15, 16 of each link mechanism 14 and the central axes O2 of the revolute pairs between the end link members 15, 16 and the intermediate link member 17 intersect the spherical link centers PA and PB at the proximal end side and the distal end side; the geometrical shapes of the proximal side end link member 15 and the distal side end link member 16 are the same; and the shape of the intermediate link member 17 is the same between the proximal end side and the distal end side.
(34) As shown in
(35)
(36) The rotation shaft 22 is coaxially arranged at the large-diameter portion 22a thereof on an output shaft 52a of a later-described speed reduction mechanism 52. The arrangement structure thereof will be described later. In addition, the one end of the proximal side end link member 15 is coupled to the rotation shaft 22 so as to be rotatable integrally with the rotation shaft 22. Specifically, the rotation shaft coupling member 21 is disposed within a cut portion 25 formed at the one end of the proximal side end link member 15. The small-diameter portion 22b of the rotation shaft 22 is inserted in the inner rings of the bearings 23 and through holes formed in a pair of outer and inner rotation shaft support portions 26 and 27 that form both side portion of the cut portion 25 at the one end of the proximal side end link member 15. The proximal side end link member 15 and the output shaft 52a of the speed reduction mechanism 52 are fixed to each other by bolts 29 via a spacer 28 fitted to the outer periphery of the large-diameter portion 22a of the rotation shaft 22. Also, a nut 30 is screwed to the male thread portion 22c of the rotation shaft 22 that projects from the inner rotation shaft support portion 27 radially inwardly. Spacers 31 and 32 are interposed between the inner rings of the bearings 23 and the pair of rotation shaft support portions 26 and 27, and a preload is applied to the bearings 23 when screwing the nut 30.
(37) A rotation shaft 35 is rotatably coupled to one end of the intermediate link member 17 and is coupled to the other end of the proximal side end link member 15. Similar to the rotation shaft 22 at the link hub 12, the rotation shaft 35 at the intermediate link member 17 has a large-diameter portion 35a, a small-diameter portion 35b and a male thread portion 35c and is rotatably supported at the small-diameter portion 35b by the one end of the intermediate link member 17 via two bearings 36. Specifically, the one end of the intermediate link member 17 is disposed within a cut portion 37 formed at the other end of the proximal side end link member 15. The small-diameter portion 35b of the rotation shaft 35 is inserted in the inner rings of the bearings 36 and through holes formed in a pair of outer and inner rotation shaft support portions 38 and 39 that form both side portion of the cut portion 37 at the other end of the proximal side end link member 15. A nut 40 is screwed to the male thread portion 35c of the rotation shaft 35 that projects from the inner rotation shaft support portion 39 radially inwardly. Spacers 41 and 42 are interposed between the inner rings of the bearings 36 and the pair of rotation shaft support portions 38 and 39, and a preload is applied to the bearings 36 when screwing the nut 40.
(38) As shown in
(39) The posture control actuator 10 of the link actuation device 7 is a motor provided with the speed reduction mechanism 52, and is mounted on the upper surface of the base end member 20 of the proximal end side link hub 12 so as to be coaxial with the rotation shaft 22. The posture control actuator 10 and the speed reduction mechanism 52 are integrally provided, and the speed reduction mechanism 52 is fixed to the base end member 20 via a motor fixing member 53. In this example, the posture control actuator 10 is provided to each of the three link mechanisms 14. However, when the posture control actuator 10 is provided to each of at least two of the three link mechanisms 14, the posture of the distal end side link hub 13 relative to the proximal end side link hub 12 can be determined.
(40) In
(41) As shown in
(42) In
(43)
(44) The controller 71 is connected to the end effectors of the working bodies 3 and operates the end effectors of the working bodies 3 in conjunction with operation of the linear motion actuators 5, 6L and 6R and the link actuation devices 7L and 7R. Accordingly, the controller 71 can be shared for the two link actuation devices 7L and 7R, and thus cooperative control of the linear motion actuators 5, 6L and 6R and the two link actuation devices 7L and 7R can be achieved. As shown by broken lines in
(45) The composite work apparatus 1 using the link actuation devices is configured with one degree of freedom of each of the first to third linear motion actuators 5, 6L and 6R and two degrees of freedom of each of the two link actuation devices 7L and 7R, that is, with seven degrees of freedom in total. During use, under control of the controller 71, the two link actuation devices 7L and 7R are moved in the right-left direction by the first linear motion actuator 5, and the two link actuation devices 7L and 7R are moved by the second linear motion actuator 6L and the third linear motion actuator 6R in the front-rear direction perpendicular to the movement direction of the first linear motion actuator 5. Additionally, the postures of the working bodies 3, 3 are changed by the link actuation devices 7L and 7R. Accordingly, various types of work can be performed on the two work objects 2, 2 with the two working bodies 3, 3. Change of the postures of the working bodies 3, 3 can be performed by the link actuation devices 7L and 7R at high speed and with high accuracy, and thus, high-speed and high accuracy work can be performed.
(46)
(47)
(48)
(49) As described above, work can be performed on the two work objects 2, 2 with the two working bodies 3, 3, respectively, and work can be simultaneously performed on the one work object 2 with the two working bodies 3, 3. In addition, changing the postures of the working bodies 3 by the link actuation devices 7L and 7R allows work to be performed on various surfaces of the work object 2. In the example of
(50) The composite work apparatus 1 in
(51) As described above, the link actuation devices 7L and 7R include mechanisms that are compact in size but have a wide operating range. Therefore, each of the link actuation devices 7L and 7R can be configured such that a part of the mechanism for changing the posture of the working body 3 is not substantially present around the working body 3, as compared to the case of changing the posture of the working body in the same manner using another mechanism. Accordingly, work can be performed with the working bodies 3 made close to the work objects 2, and also, the composite work apparatus 1 can be further compacted in overall size.
(52) In the composite work apparatus 1 according to the first embodiment, the mounting plate 62 is mounted on the stage 5b of the first linear motion actuator 5, the second linear motion actuator 6L and the third linear motion actuator 6R are fixed to the mounting plate 62, and the two link actuation devices 7L and 7R are mounted on the second linear motion actuator 6L and the third linear motion actuator 6R, respectively. Work is performed on the work objects 2, 2 in a fixed state with the working bodies 3, 3, which are supported by the link actuation devices 7L and 7R such that the postures of the working bodies 3, 3 can be changed. Thus, the composite work apparatus 1 is suitable for use in application in which the work objects 2 are desired not to be moved, or for use in an automated line in which an operator does not place and take out the work objects 2.
(53) In the composite work apparatus 1 according to this embodiment, the link actuation devices 7L and 7R are mounted above the work objects 2, 2 such that the distal end side link hubs 13 are directed downward, and work is performed on the work objects 2, 2 from above with the working bodies 3, 3, which are supported by the link actuation devices 7L and 7R. Thus, the composite work apparatus 1 is also suitable for use in a manufacturing line in which the work objects 2, 2 are not placed on the floor 4 at fixed positions as in
(54) The two link actuation devices 7L and 7R are disposed such that the posture control actuators 10A and 10B (
(55) Other embodiments of the present invention will be described. In the following description, in each embodiment, portions corresponding to the matters described in the preceding embodiments are designated by the same reference numerals, and the redundant description thereof is omitted. When only a part of a configuration is described, the remaining part of the configuration is the same as that of the previously described embodiment unless otherwise specified. The same advantageous effects are achieved by the same configuration. In addition to the combinations of portions described specifically in each embodiment, it is also possible to partially combine the embodiments unless any problem is particularly posed due to the combination.
(56)
(57) Each embodiment described below is different from the first embodiment shown in
(58) The composite work apparatus 1 according to a third embodiment shown in
(59) In the case with the third embodiment, the two work objects 2, 2 are moved by the first linear motion actuator 5 in the right-left direction (X-axis direction) and are moved by the second and third linear motion actuators 6L and 6R in the front-rear direction (Y-axis direction). By so doing, work is performed on the work objects 2, 2 with the working bodies 3, 3 supported by the link actuation devices 7L and 7R. Accordingly, the same operations and effects as those in the first embodiment in
(60) In the composite work apparatus 1 according to a fourth embodiment shown in
(61) Although not shown, the link actuation devices 7L and 7R may be moved in the front-rear direction (Y-axis direction) by the second and third linear motion actuators 6L and 6R mounted on the top plate 61, respectively, and the two work objects 2, 2 may be moved in the right-left direction (X-axis direction) by the first linear motion actuator 5 mounted on the floor 4. In this case as well, the same operations and effects as those in the first embodiment in
(62) The composite work apparatus 1 according to a fifth embodiment shown in
(63) The addition of the fourth and fifth linear motion actuators 8L and 8R as described above allows work to be performed on the work objects 2, 2 in a contact manner with the working bodies 3, 3. Examples of the working bodies 3 that perform work on the work objects 2 in a contact manner include a component assembling machine and a processing machine. The fourth and fifth linear motion actuators 8L and 8R may also be added to each embodiment other than the first embodiment shown in
(64) Linear motion actuators (not shown) for movement in the vertical direction or up-down direction may be added instead of the fourth and fifth linear motion actuators 8L and 8R that move the working bodies 3, 3 in a single axis direction, and the heights of the link actuation devices 7L and 7R or the work objects 2, 2 may be changed by the linear motion actuators for movement in the up-down direction. In this case as well, work is allowed to be performed on the work objects 2, 2 in a contact manner with the work machines 3, 3 in addition to work on the work objects 2, 2 in a non-contact manner.
(65) In each embodiment described above, the two link actuation devices 7L and 7R have the same configuration and have the same operation pattern. However, the configurations and the operation patterns of the two link actuation devices 7L and 7R may be different from each other. In this case, regarding the configuration for moving the two link actuation devices 7L and 7R by the shared first linear motion actuator 5, an operation command may be provided to the first linear motion actuator 5 after completion of operation of the two link actuation devices 7L and 7R.
(66) Although the present invention has been fully described in connection with the preferred embodiments thereof with reference to the accompanying drawings which are used only for the purpose of illustration, those skilled in the art will readily conceive numerous changes and modifications within the framework of obviousness upon the reading of the specification herein presented of the present invention. Accordingly, such changes and modifications are, unless they depart from the scope of the present invention as delivered from the claims annexed hereto, to be construed as included therein.
REFERENCE NUMERALS
(67) 1 . . . composite work apparatus 2 . . . work object 3 . . . working body 4 . . . floor 5 . . . first linear motion actuator 5b . . . stage 6L . . . second linear motion actuator 6R . . . third linear motion actuator 7L, 7R . . . link actuation device 8L . . . fourth linear motion actuator 8R . . . fifth linear motion actuator 9 . . . parallel link mechanism 10 . . . posture control actuator 12 . . . proximal end side link hub 13 . . . distal end side link hub 14 . . . link mechanism 15 . . . proximal side end link member 16 . . . distal side end link member 17 . . . intermediate link member 61 . . . top plate 62 . . . mounting plate 70 . . . communication network 71 . . . controller d . . . inter-work object distance