Washing method
10513814 ยท 2019-12-24
Assignee
Inventors
Cpc classification
D06F33/40
TEXTILES; PAPER
D06F37/04
TEXTILES; PAPER
International classification
D06F35/00
TEXTILES; PAPER
D06F37/04
TEXTILES; PAPER
D06F39/00
TEXTILES; PAPER
Abstract
A washing method comprising: suspending and washing laundry in a washing liquid that is supplied to a laundry tub; agitating and washing the laundry with a baffle in the washing liquid at a liquid level that is lower than a liquid level of the washing liquid that is supplied to the laundry tub during the suspending and washing of the laundry; and increasing or decreasing a liquid level of the washing liquid continuously between the suspending and washing of the laundry and the agitating and washing of the laundry while the laundry tub is spinning.
Claims
1. A washing method for a washing device including: a laundry tub that is spun spinnable by a rotary shaft that is horizontal or is inclined towards a horizontal direction from a vertical direction, and in an interior of which laundry is held; a casing that covers the laundry tub and into which a washing liquid is supplied; a bumpy curved surface that is provided on an inner wall surface of the laundry tub, and that is bumpy in a radial direction of the laundry tub; and at least one baffle that protrudes from the inner wall surface of the laundry tub in the radial direction of the laundry tub, and that has a height in the radial direction of the laundry tub that is greater than a height of a convex part of the bumpy curved surface, the washing method comprising: suspending and washing the laundry in a washing liquid that is supplied to the laundry tub at a first liquid level of the washing liquid, the first liquid level of the washing liquid in the suspending and washing of the laundry being set between a height that is at or above a center axis of the laundry tub and a height that is higher than a very top of the laundry tub; agitating and washing the laundry with the baffle in the washing liquid at a second liquid level that is lower than the first liquid level of the washing liquid that is supplied to the laundry tub during the suspending and washing of the laundry, the second liquid level of the washing liquid in the agitating and washing of the laundry being set lower than the center axis of the laundry tub; and washing the laundry with increasing or decreasing a liquid level of the washing liquid continuously between the first liquid level of the washing liquid and the second liquid level of the washing liquid while the laundry tub is spinning.
2. The washing method according to claim 1, wherein the increasing or decreasing of the liquid level of the washing liquid between the first liquid level of the washing liquid and the second liquid level of the washing liquid includes both a first process in which the liquid level of the washing liquid is continuously increased between the suspending and washing of the laundry and the agitating and washing of the laundry while the laundry tub is spinning, and a second process in which the liquid level of the washing liquid is continuously decreased between the suspending and washing of the laundry and the agitating and washing of the laundry while the laundry tub is spinning.
3. The washing method according to claim 2, wherein washing of the laundry is ended by the suspending and washing of the laundry.
4. The washing method according to claim 2, further comprising spinning the laundry tub in a state in which the liquid level of the washing liquid inside the laundry tub is at zero.
5. The washing method according to claim 2, wherein a spin period in which the laundry tub is spinning and a stop period in which spinning of the laundry tub is stopped are carried out repeatedly.
6. The washing method according to claim 2, wherein a spin period in which the laundry tub is spinning and a stop period in which spinning of the laundry tub is stopped are carried out repeatedly, and a spin direction of the laundry tub is switched between forward and reverse at every spin period.
7. The washing method according to claim 2, wherein at least one of the first process and the second process is executed repeatedly.
8. The washing method according to claim 7, wherein washing of the laundry is ended by the suspending and washing of the laundry.
9. The washing method according to claim 7, further comprising spinning the laundry tub in a state in which the liquid level of the washing liquid inside the laundry tub is at zero.
10. The washing method according to claim 7, wherein a spin period in which the laundry tub is spinning and a stop period in which spinning of the laundry tub is stopped are carried out repeatedly.
11. The washing method according to claim 7, wherein a spin period in which the laundry tub is spinning and a stop period in which spinning of the laundry tub is stopped are carried out repeatedly, and a spin direction of the laundry tub is switched between forward and reverse at every spin period.
12. The washing method according to claim 1, wherein washing of the laundry is ended by the suspending and washing of the laundry.
13. The washing method according to claim 12, further comprising spinning the laundry tub in a state in which the liquid level of the washing liquid inside the laundry tub is at zero.
14. The washing method according to claim 12, wherein a spin period in which the laundry tub is spinning and a stop period in which spinning of the laundry tub is stopped are carried out repeatedly.
15. The washing method according to claim 12, wherein a spin period in which the laundry tub is spinning and a stop period in which spinning of the laundry tub is stopped are carried out repeatedly, and a spin direction of the laundry tub is switched between forward and reverse at every spin period.
16. The washing method according to claim 1, further comprising spinning the laundry tub in a state in which the liquid level of the washing liquid inside the laundry tub is at zero.
17. The washing method according to claim 16, wherein a spin period in which the laundry tub is spinning and a stop period in which spinning of the laundry tub is stopped are carried out repeatedly.
18. The washing method according to claim 16, wherein a spin period in which the laundry tub is spinning and a stop period in which spinning of the laundry tub is stopped are carried out repeatedly, and a spin direction of the laundry tub is switched between forward and reverse at every spin period.
19. The washing method according to claim 1, wherein a spin period in which the laundry tub is spinning and a stop period in which spinning of the laundry tub is stopped are carried out repeatedly.
20. The washing method according to claim 1, wherein a spin period in which the laundry tub is spinning and a stop period in which spinning of the laundry tub is stopped are carried out repeatedly, and a spin direction of the laundry tub is switched between forward and reverse at every spin period.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF EMBODIMENTS
(8) An embodiment of the present invention will now be described through reference to the drawings.
(9) (1) Configuration of Washing Device
(10) The washing device shown in
(11) As shown in
(12) The configuration of the laundry tub 2 in the washing device thus configured will now be described through reference to
(13) As shown in
(14) With the configuration in
(15) The baffles 25 are disposed so that they are sandwiched between two concave parts 22a on part of the bumpy curved surfaces 22, and stick out so that their height in the radial direction of the laundry tub 2 is greater than that of the convex parts 22b. The baffles 25 are similar to the convex parts 22b in that their cross sectional shape, protruding from the inner wall of the laundry tub 2 toward the rotational axis, is a continuous form along the rotational axis of the laundry tub 2. Also, a plurality of the baffles 25 may be provided on the inner wall surface of the laundry tub 2, or just one may be provided. Furthermore, if a plurality of the baffles 25 are provided on the inner wall surface of the laundry tub 2, the baffles 25 are preferably spaced evenly in the peripheral direction of the laundry tub 2. In
(16) With the laundry tub 2 thus configured, the concave parts 22a and the convex parts 22b are formed alternately on the bumpy curved surfaces 22 in the peripheral direction of the laundry tub 2, and the baffles 25 are provided in place of the convex parts 22b. The change in shape is made gradual at the bottoms of the concave parts 22a, the tops of the convex parts 22b, and the connections between the concave parts 22a and the convex parts 22b, so as to produce a smooth curve in a cross section in the peripheral direction of the bumpy curved surfaces 22. Consequently, when the bumpy curved surfaces 22 rotate in the peripheral direction of the laundry tub 2, there will be less disturbance in the flow when the convex parts 22b form a flow in a fluid on the inside of the concave parts 22a. These bumpy curved surfaces 22 may be formed in the same width in the peripheral direction of the laundry tub 2, or the width may vary along the peripheral direction of the laundry tub 2. The bumpy curved surfaces 22 are formed from thin sheet metal that has been bent, and may be attached to the inner wall surface of the cylindrical cage-shaped laundry tub 2 to which the slits 23 are provided.
(17) Also, as shown in
(18) The liquid level measurement pipe 15 here is configured to be connected to the casing 1 at a position that is lower than the center axis of the laundry tub 2, and to be bent in the vertical direction. With this liquid level measurement pipe 15, at an end that is opposite to a connection side to the casing 1, the pressure sensor 16, which measures the pressure inside the liquid level measurement pipe 15, is installed at a position that is higher than the highest point of the laundry tub 2 in the vertical direction. Part of the washing liquid supplied into the casing 1 flows into the liquid level measurement pipe 15 in which the pressure sensor 16 has thus been installed, and the liquid level of this washing liquid in the vertical direction becomes a height position that is the same as the liquid level of the washing liquid inside the casing 1. The pressure sensor 16 then measures the air pressure inside the liquid level measurement pipe 15, and thereby measures the liquid level of the washing liquid inside the liquid level measurement pipe 15, which means that the liquid level inside the casing 1 that becomes the same height as the liquid level in the liquid level measurement pipe 15 is measured.
(19) With a washing device configured in this way, the controller 20 receives a signal based on input details received by the interface component 19, and sets the opening positions of the flow control valves 17 and 18 on the basis of a signal from the pressure sensor 16, according to the input details at the interface component 19. Specifically, when the user operates the interface component 19 and inputs details about the laundry to be washed, the controller 20 calculates the liquid level of the washing liquid supplied into the casing 1 from the details about the laundry loaded into the laundry tub 2. The controller 20 then performs control so that the opening positions of the flow control valves 17 and 18 will be optimal, on the basis of the liquid level indicated by the signal from the pressure sensor 16, so as to maintain the calculated liquid level of the washing liquid.
(20) With the washing device configured as above, the liquid supply channel 12 may be installed in a region that overlaps the laundry tub 2 at the upper part of the casing 1, or may be installed at a position that does not overlap the laundry tub 2. Also, the liquid supply channel 12 may be made up of a plurality of channels running in a direction parallel to the center axis of the laundry tub 2, or may be formed as a single channel. Furthermore, the liquid level measurement pipe 15 and the pressure sensor 16 were used in the above configuration as a liquid level sensor for measuring the liquid level of the washing liquid inside the casing 1, but some other configuration may be used to measure the liquid level by measuring electrostatic capacity or electrical resistance.
(21) Although not shown, just as in Patent Literature 3, a waste liquid processor for reclaiming washing liquid discharged from the liquid discharge channel 14, and a pump may be provided for pumping the reclaimed washing liquid into the liquid supply channel 12 and circulating the washing liquid in the casing 1. Just as in Patent Literature 3, a tank may be provided for temporarily holding the washing liquid that is supplied into the casing 1. Furthermore, just as in Patent Literature 3, an avid valve may be installed in the air channel 13 to prevent the washing liquid inside the casing 1 from leaking out, and if this tank is provided, the air channel 13 may be connected to the tank.
(22) (2) Washing Operation in Simulated Zero-Gravity Washing Mode
(23) With a washing device configured in this way, a washing operation in simulated zero-gravity washing mode and a washing operation in impact washing mode can be executed by adjusting the amount of washing liquid supplied to the laundry tub 2. First, the washing operation in simulated zero-gravity washing mode will be briefly described below. When the washing device configured as above executes a washing operation in simulated zero-gravity washing mode, first the controller 20 sends a control signal to the flow control valves 17 and 18 to open the flow control valve 17 and close the flow control valve 18. Consequently, washing liquid is supplied to the casing 1 from the liquid supply channel 12 until the laundry tub 2 that has been loaded with laundry is submerged in the washing liquid. The controller 20 then receives an electrical signal from the pressure sensor 16, confirms the liquid level of the washing liquid with respect to the laundry tub 2, and determines whether or not it is the liquid level set according to the details about the laundry inputted with the interface component 19.
(24) When a washing operation is executed in simulated zero-gravity washing mode, the liquid level of the washing liquid may be set anywhere between a height that is at or above the center axis of the laundry tub 2 and a height that is higher than the very top of the laundry tub 2 (the height in a state in which the laundry tub 2 has been completely filled with washing liquid). At this point, if a command is given to execute a washing operation in simulated zero-gravity washing mode, basically the liquid level of the washing liquid may be set so that the laundry tub 2 is completely filled with washing liquid. With laundry that has high buoyancy, such as a down jacket with a low specific gravity, an exception made be made so that the liquid level of the washing liquid is set low to form a layer of air at the upper part of the laundry tub 2, creating a state in which the laundry tub 2 is not completely filled with washing liquid.
(25) Once the controller 20 has confirmed that the liquid level of the washing liquid in the laundry tub 2 is high enough to suspend the laundry, the controller 20 drives the drive mechanism 5 to commence the spin of the laundry tub 2. Consequently, the laundry tub 2 spins in the washing liquid inside the casing 1, which causes the laundry in the laundry tub 2 to be suspended and spread out in the washing liquid, and either washing or rinsing with the washing liquid being performed. When rinsing is executed, rinse water is supplied instead of the washing liquid. At this point the controller 20 adjusts the opening of the flow control valves 17 and 18 at the same time that the pump (not shown) is driven, which circulates the washing liquid through the laundry tub 2. A washing operation in simulated zero-gravity washing mode may be executed by closing the flow control valves 17 and 18 when the controller 20 confirms that the washing liquid has filled the casing 1, and spinning the laundry tub 2 without circulating the washing liquid.
(26) At this point, a flow from the inner wall surface side of the laundry tub 2 is formed on the basis of the rotation of the bumpy curved surfaces 22 with respect to the washing liquid that fills the laundry tub 2. The flow of washing liquid generated from the inner wall surface side of the laundry tub 2 propagates toward the rotational axis of the laundry tub 2, generating a pressure distribution in the washing liquid inside the laundry tub 2. This pressure distribution or buoyancy in the washing liquid acts on the laundry, so the laundry exhibits behavior such that it swims in a zero-gravity state while spreading out itself in the washing liquid inside the laundry tub 2, and either washing or rinsing is performed. Also, since layers of different flow speed are formed in the washing liquid in the laundry tub 2, creating a pressure distribution, when the laundry in the washing liquid moves to the inner wall surface side of the laundry tub 2, it exhibits behavior that is affected by the fast flow of the washing liquid.
(27) Specifically, in the washing liquid inside the laundry tub 2, in addition to a large flow in the rotational direction, there are also eddy currents formed by the bumpy curved surfaces 22. Accordingly, this flow of the washing liquid not only prevents the laundry from hitting the inner wall surface of the laundry tub 2, but also moves it forcibly to the rotational axis side. Furthermore, because the difference in flow rates of the washing liquid forms a pressure distribution in the washing liquid, laundry that is affected by the flow rates of the various layers spreads out as it floats in the washing liquid. Consequently, since the laundry presents a larger contact surface with the molecules in the washing liquid, not only is the washing and rinsing with the washing liquid more effective, but the washing causes less damage to the laundry because there is less load such as twisting or collision with the laundry tub based on the flow of the washing liquid.
(28) (3) Washing Operation in Impact Washing Mode
(29) Next, a washing operation in impact washing mode will be briefly described. Just as with a washing operation in simulated zero-gravity washing mode, the controller 20 sends a control signal to open the flow control valve 17 and close the flow control valve 18, and washing liquid is supplied from the liquid supply channel 12 into the casing 1. After this, the controller 20 receives an electrical signal from the pressure sensor 16, and upon confirming that the liquid level of washing liquid in the laundry tub 2 has reached the liquid level set according to the details about the laundry inputted with the interface component 19, the controller 20 sends a control signal to close the flow control valves 17 and 18. The controller 20 then commences the spin of the laundry tub 2 by driving the drive mechanism 5.
(30) In a washing operation in impact washing mode, the liquid level for starting the spin of the laundry tub 2 is set lower than in a washing operation in simulated zero-gravity washing mode, so that it will be set lower than the rotational axis of the laundry tub 2, etc. If the goal is to obtain a good washing effect by impact washing mode, the liquid level of the washing liquid in the laundry tub 2 is set low. On the other hand, if laundry that is unsuited to impact washing mode is to be washed, the liquid level of the washing liquid in the laundry tub 2 may be set higher, and washing performed on the basis of the effect produced by scrub washing. Furthermore, in a washing operation in impact washing mode, the liquid level of the washing liquid in the laundry tub 2 is set to a value corresponding to the amount (volume or weight) of the laundry loaded into the laundry tub 2. Specifically, if a large amount of laundry has been loaded into the laundry tub 2, the liquid level of the washing liquid in the laundry tub 2 is set higher, but if a small amount of laundry has been loaded into the laundry tub 2, the liquid level is set lower.
(31) As discussed above, when the laundry tub 2 spins, this starts the washing or rinsing of the laundry. At this point the rotation of the laundry tub 2 causes the baffles 25 sticking out from the inner wall surface of the laundry tub 2 to rotate, so the laundry at the lower part of the laundry tub 2 is kicked up to a higher position by these baffles 25. The laundry that has been kicked up to the upper part of the laundry tub 2 by the baffles 25 falls under its own weight to the lower part of the laundry tub 2. Thus, the rotation of the baffles 25 agitates the laundry in the laundry tub 2. If at this point the liquid level of the washing liquid in the laundry tub 2 is set low, the agitated laundry will collide with the inner wall surface of the laundry tub 2 as it falls, resulting in impact washing. On the other hand, if the liquid level of the washing liquid in the laundry tub 2 is set high, the laundry will be agitated in the washing liquid so as to tumble along the inner wall surface inside the laundry tub 2, resulting in scrub washing.
(32) When washing is carried out in impact washing mode, since the bumpy curved surfaces 22 are provided to the inner wall surface of the opening 21, the laundry that falls to the inner wall surface of the laundry tub 2 or tumbles over the inner wall surface of the laundry tub 2 collides with the tops of the convex parts 22b of the bumpy curved surfaces 22. Since the tops of the convex parts 22b are configured as smoothly curving surfaces as mentioned above, damage to the laundry can be suppressed when it falls to the inner wall surface of the laundry tub 2 or tumbles over the inner wall surface of the laundry tub 2.
(33) The shape of the baffles 25 may be such that the laundry will be agitated at a low position in the laundry tub 2, so that washing or rinsing can always be carried out by scrub washing, or conversely, such that the laundry will be agitated at a high position in the laundry tub 2, so that washing or rinsing can always be carried out by impact washing. When washing is performed in impact washing mode, as discussed above, the flow control valves 17 and 18 are closed and the washing liquid does not circulate through the laundry tub 2, but instead of this, the aperture of the flow control valves 17 and 18 may be adjusted and a pump (not shown) driven to circulate the washing liquid through the laundry tub 2, just as in simulated zero-gravity washing mode.
(34) Regardless of whether the above-mentioned simulated zero-gravity washing mode or the impact washing mode is employed, the spinning of the laundry tub 2 during washing or rinsing of the laundry may be such that spinning in just one specific direction is performed continuously for a specific length of time, or such that spinning in one specific direction is performed intermittently at specific time intervals. That is, the laundry tub 2 may be spun continuously for a specific length of time in the forward direction (or reverse direction), or a spin period in which the laundry tub 2 is spun in the forward direction (or reverse direction) and a stop period in which the spinning of the laundry tub 2 is stopped may be repeatedly performed until a certain amount of time has elapsed.
(35) Also, when the spinning of the laundry tub 2 for washing or rinsing is performed intermittently, the spin direction may be switched to the opposite direction every time the spin is commenced intermittently. That is, a spin period in which the laundry tub 2 is spun and a stop period in which the spinning of the laundry tub 2 is stopped may be repeatedly performed until a certain amount of time has elapsed, and the spin direction of the laundry tub 2 may be switched between the forward direction and the opposite direction at every spin period. Here, the stop period may be eliminated, and the spin direction switched to the reverse direction at regular time intervals. Furthermore, when the liquid level is low as in impact washing mode, the laundry tub 2 may be shaken so as to make the laundry tumble over the inner wall surface of the laundry tub 2 when the spin direction is switched, thereby performing washing or rinsing with a scrubbing effect.
(36) With a washing device that executes washing or rinsing in this manner, the washing liquid that is supplied during washing may be either water-based or nonaqueous. Examples of water-based washing liquids include water and compositions in which a surfactant is blended with water. Water-soluble stains can be removed by a water-based washing liquid. When a surfactant is added, it chemically reacts to remove oil-based stains. Examples of nonaqueous washing liquids include petroleum-based (hydrocarbon-based) solvents and organic solvents. These nonaqueous washing liquids can mainly remove oil-based stains, and offer the advantage of faster drying than with a water-based washing liquid.
(37) (4) Wastewater Treatment
(38) The controller 20 measures the degree of soiling of the washing liquid, the washing time, or the like, and when it has thereby confirmed that the washing operation by either simulated zero-gravity washing mode or impact washing mode has ended, it stops the drive mechanism 5 to bring the spinning of the laundry tub 2 to a halt, and opens the flow control valve 18. When the washing liquid is being circulated by a pump (not shown), the controller 20 also stops the operation of this pump. This stops the spinning of the laundry tub 2, and the washing liquid inside the casing 1 is discharged from the liquid discharge channel 14, so the door 3 can be opened and the washed laundry taken out of the laundry tub 2. The washing liquid thus discharged from the casing 1 upon completion of a washing operation is preferably subjected to filtration, chemical treatment, or other such regeneration treatment before being discharge to the outside.
(39) (5) Setting of Washing Operation
(40) The controller 20 may be such that when the interface component 19 is operated to input the type or weight of the laundry, etc., whether to employ simulated zero-gravity washing mode or impact washing mode is determined, and at the same time the liquid level is automatically set. A weight sensor or the like may be provided as part of the interface component 19 here. Specifically, the laundry can be weighed by the weight sensor, and the controller 20 can automatically set the liquid level in impact washing mode, for example. Also, the type of laundry may be inputted by the user with keys or the like on the interface component 19, or information stored by IC tag, barcode, or the like that is attached to the laundry may be read by the interface component 19. Furthermore, rather than having the washing mode and the liquid level be set automatically by the controller 20, they may be set by the user by operating the interface component 19.
(41) As discussed above, the controller 20 controls the washing operation of laundry with a washing liquid by employing either a simulated zero-gravity washing mode or a impact washing mode, after which rinsing is performed to remove the detergent left by the washing liquid in the laundry. At this point, if a good rinsing effective is required, for example, the controller 20 may control the water level in the laundry tub so that the operation in simulated zero-gravity washing mode can be performed according to operation of the interface component 19, and then the laundry may be rinsed. Also, if water conservation is desired, the water level in the laundry tub may be controlled so that the operation in impact washing mode can be performed according to operation of the interface component 19, and then the laundry may be rinsed.
(42) This allows the washing mode employed for washing and the washing mode employed for rinsing to be set independently, so washing and rinsing can be performed with the optimal combination of washing modes according to the type of laundry or the user's preference. Also, in order to make the washing or rinsing more effective, washing and rinsing can be performed in a plurality of cycles that combine washing operations by simulated zero-gravity washing mode and by impact washing mode.
(43)
(44) In
(45) The effect of continuously increasing the liquid level of the washing liquid while the laundry tub 2 is spun as discussed above is that the liquid level is changed from a washing step in impact washing mode (impact washing step) until a washing step by simulated zero-gravity washing mode (simulated zero-gravity washing step). In this case, as discussed above, the system automatically switches from the impact washing step to the simulated zero-gravity washing step according to the liquid level of washing liquid, but there is an intermediate liquid level in which an intermediate washing operation in between impact washing mode and simulated zero-gravity washing mode comes into play via the above-mentioned scrub washing step. This is believed to be a state in which the laundry is suspended while moving up and down (this will be called butterfly washing). It is anticipated that adding this washing operation to the procedure will enhance the effect of removing stains from the laundry.
(46) Washing is then performed in simulated zero-gravity washing mode in the period from t2 to t3, and then the washing liquid is drained to lower the lever in the period from t3 to t4, and the liquid level of the washing liquid in the laundry tub 2 is continuously reduced from hf to 0. Consequently, the process goes through the simulated zero-gravity washing step and the scrub washing step before reaching the impact washing step, so stains can be further removed.
(47) In the example in
(48) As discussed above, the liquid level of washing liquid in the laundry tub is continuously increased or decreased between the impact washing step and the simulated zero-gravity washing step, which means that not only is washing performed by impact washing step and simulated zero-gravity washing step, but also by butterfly washing and scrub washing that are intermediate between these, so an extremely good stain removal effect can be obtained.
(49) Also, in
(50) When the liquid level of the washing liquid in the laundry tub is varied during washing, the process may start with either the impact washing step or the simulated zero-gravity washing step and end with the simulated zero-gravity washing step, or may start with either the impact washing step or the simulated zero-gravity washing step and end with the impact washing step. However, in order to smooth out the shape and texture of laundry (clothing, etc.) whose shape and texture have been mussed, and reduce the ironing time required after washing, the final step is preferably the simulated zero-gravity washing step. This is to take advantage of the smoothing effect had by the simulated zero-gravity washing step.
(51) As shown by the solid lines or one-dot chain lines in
(52)
(53)