Fuel level estimation device and abnormality diagnostic apparatus for closed fuel vapor system
10514010 ยท 2019-12-24
Assignee
Inventors
- Michinori Tani (Wako, JP)
- Hiroki Ishikawa (Wako, JP)
- Daijiro Nakamura (Wako, JP)
- Yuichiro Murata (Wako, JP)
- Ikue Habu (Wako, JP)
Cpc classification
F02M37/0023
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M37/0017
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M63/0205
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D33/003
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B2275/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M37/0088
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02M1/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M63/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D33/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M37/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Disclosed is a fuel level estimation device including: an information acquiring unit acquiring information about a closed system internal pressure of a closed fuel vapor system including the fuel tank, a vent passage, and a canister; a flow rate controlling unit controlling, by actuating a negative pressure pump, a flow rate of fuel vapor-containing gas in the closed fuel vapor system; a fuel level estimating unit estimating a fuel level based on a total volume of the closed fuel vapor system and an occupied volume of the gas. The fuel level estimating unit estimates the occupied volume of the gas by using a change in a closed system internal pressure before and after the closed fuel vapor system is subjected to pressure-reducing treatment for a predetermined interval and a reference discharging rate when the gas is subject to the pressure-reducing treatment. An abnormality diagnostic apparatus is also disclosed.
Claims
1. A fuel level estimation device comprising: an information acquiring unit configured to acquire information about a closed system internal pressure of a closed fuel vapor system including a fuel tank that stores fuel, a vent passage through which the fuel tank is in communication with air, and a canister used to adsorb fuel vapor generated in the fuel tank; a flow rate controlling unit configured to control, by actuating a negative pressure source, a flow rate of fuel vapor-containing gas present in the closed fuel vapor system; and a fuel level estimating unit configured to estimate a fuel level based on a total volume of the closed fuel vapor system and an occupied volume of the gas, wherein the fuel level estimating unit estimates the occupied volume of the gas on the basis of a change in the closed system internal pressure before and after the closed fuel vapor system is subjected to pressure-reducing treatment for a predetermined unit time by means of the flow rate controlling unit and a reference discharging rate when the gas is subject to the pressure-reducing treatment.
2. An abnormality diagnostic apparatus for a closed fuel vapor system, comprising: an information acquiring unit configured to acquire information about a fuel level detection value detected by a fuel level sensor and information about a closed system internal pressure of a closed fuel vapor system including a fuel tank that stores fuel, a vent passage through which the fuel tank is in communication with air, and a canister used to adsorb fuel vapor generated in the fuel tank; a flow rate controlling unit configured to control, by actuating a negative pressure source, a flow rate of fuel vapor-containing gas present in the closed fuel vapor system; a fuel level estimating unit configured to estimate a fuel level based on a total volume of the closed fuel vapor system and an occupied volume of the gas; and an abnormality diagnosing unit configured to diagnose an abnormality of the closed fuel vapor system, wherein the fuel level estimating unit estimates the occupied volume of the gas on the basis of a change in the closed system internal pressure before and after the closed fuel vapor system is subjected to pressure-reducing treatment for a predetermined unit time by means of the flow rate controlling unit and a reference discharging rate when the gas is subject to the pressure-reducing treatment; and the abnormality diagnosing unit diagnoses an abnormality of the fuel level sensor on the basis of the fuel level detection value and a fuel level estimation value obtained by the fuel level estimating unit.
3. The abnormality diagnostic apparatus for a closed fuel vapor system according to claim 2, wherein the fuel level sensor has an insensitive region where an actual change in the fuel level disagrees with a change in the fuel level detection value; and the abnormality diagnosing unit diagnoses the abnormality of the fuel level sensor in at least the insensitive region by using the fuel level detection value detected by the fuel level sensor and the fuel level estimation value obtained by the fuel level estimating unit.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
(2)
(3)
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(8)
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(11)
DESCRIPTION OF EMBODIMENTS
(12) Hereinafter, a fuel level estimation device and an abnormality diagnostic apparatus for a closed fuel vapor system according to embodiments of the present invention are described in detail by appropriately referring to the Drawings.
(13) [Outline of Abnormality Diagnostic Apparatus 10 for Closed Fuel Vapor System According to Embodiment of the Present Invention]
(14) First, an abnormality diagnostic apparatus 10 for a closed fuel vapor system, which apparatus includes a fuel level estimation device 11 according to an embodiment of the present invention, is outlined and illustrated, with reference to the Drawings, by referring to an example applicable to each hybrid vehicle equipped with an internal-combustion engine and an electric motor as driving sources.
(15) Note that in the following figures, the same members or corresponding members have the same reference numerals. In addition, the size and form of each member may be modified or schematically exaggerated for description convenience.
(16)
(17) As shown in
(18) The fuel tank 13 has a fuel inlet pipe 19. A circulation pipe 20, through which an upstream portion 19a of the fuel inlet pipe 19 is in communication with the fuel tank 13, is installed. A fuel filler port 19b, into which the nozzle of a fueling gun (not shown) can be inserted, is provided to the fuel inlet pipe 19 on a side opposite to the fuel tank 13 side. A screw cap 23 is attached to the fuel filler port 19b.
(19) As shown in
(20) The reason why the wording designed maximum liquid level is used herein is based on the fact that even after fuel reaches the full liquid level 32b, refueling may be allowed continuously depending on an attitude angle of a vehicle, etc.
(21) Note that the minimum liquid level 32a and the full liquid level 32b are liquid levels at which the float 32 of the fuel level sensor 31 is positioned when their values correspond to insensitive regions (see
(22) Further, the fuel tank 13 is provided with a fuel pump module 35 configured to pump fuel stored in the fuel tank 13 and transfer the fuel, via a fuel supply passage 33, to an injector (not shown). Furthermore, the fuel tank 13 is provided with a vent passage 37 through which the fuel tank 13 is in communication with the canister 15. The vent passage 37 functions as a discharge passage for fuel vapor.
(23) A passage 37a1 of the vent passage 37 on the fuel tank 13 side has a float valve 37a11. The float valve 37a11 is closed when a pressure (tank internal pressure) of a gas phase area in the fuel tank 13 increases after the fuel liquid level raises due to refueling. Specifically, because the float valve 37a11 is closed while the fuel tank 13 is fully filled with fuel, the fuel can be prevented from discharging from the fuel tank 13 to the vent passage 37.
(24) A sealing valve 41 is provided partway through the vent passage 37.
(25) Note that in the following description, the vent passage 37 on the fuel tank 13 side when the sealing valve 41 is defined as a boundary refers to a first vent passage 37a; and the vent passage 37 on the canister 15 side when the sealing valve 41 is defined as the boundary refers to a second vent passage 37b. In addition, the first and second vent passages 37a and 37b are generally and simply referred to as the vent passage 37.
(26) The sealing valve 41 can function to shut an internal space of the fuel tank 13 off from the air (see the reference sign 41a of
(27) The canister 15, which is provided in the second vent passage 37b, has a built-in adsorbent (not shown) composed of active carbon so as to adsorb fuel vapor. The adsorbent of the canister 15 can adsorb fuel vapor transferred via the vent passage 37 from the fuel tank 13 side. The canister 15 is connected to and in communication with, in addition to the second vent passage 37b, a purge passage 45 and an air injection passage 47. The canister 15 serves to execute purge processing in which intake air from the air injection passage 47, together with fuel vapor adsorbed on the adsorbent of the canister 15, is transferred via the purge passage 45 to an intake manifold.
(28) The purge passage 45 on a side opposite to the canister 15 side is connected to and in communication with the intake manifold (not shown). By contrast, the air injection passage 47 on a side opposite to the canister 15 side is connected to and in communication with air. The air injection passage 47 has the diagnostic module 49.
(29) The diagnostic module 49 is a functional member used at the time of diagnosing a leak of the closed fuel vapor system and an abnormality of the fuel level sensor 31. As shown in
(30) Meanwhile, the bypass passage 57 is provided with a negative pressure pump 51, an internal pressure sensor 55, and a reference orifice 59. The negative pressure pump 51 is a fixed discharging pump through which a fixed volume is discharged per unit time. The negative pressure pump 51 functions to discharge, to the air, gas present in the closed fuel vapor system so as to make an internal pressure Pit of the closed fuel vapor system negative to the atmospheric pressure Patm. The negative pressure pump 51 corresponds to a negative pressure source of the present invention.
(31) As used herein, the closed fuel vapor system refers to a closed space including the fuel tank 13, the vent passage 37, the sealing valve 41, the canister 15, the air injection passage 47, and the diagnostic module 49. The closed fuel vapor system is configured to include a fuel tank side and a canister side. The fuel tank side provides a closed space from the fuel tank 13 via the first vent passage 37a to the sealing valve 41. The canister side provides a closed space from the sealing valve 41 via the second vent passage 37b to the canister 15 and further via the air injection passage 47 to the diagnostic module 49. Note that in the following description, the closed spaces of the closed fuel vapor system may be expressed in short as a closed system space.
(32) The internal pressure sensor 55 functions to detect an internal pressure Pit of the closed fuel vapor system (hereinafter, referred to as a closed system internal pressure). Provided that the internal pressure sensor 55 detects the atmospheric pressure Patm in the case where the negative pressure pump 51 does not suck gas while the switching valve 53 is switched to the air communication side (see
(33) In addition, in the case where while the switching valve 53 is switched to the air communication side, the negative pressure pump 51 sucks gas through the reference orifice 59, the internal pressure sensor 55 detects a reference pressure Pref, which is less than the atmospheric pressure Patm (see, for example,
(34) This converged detection value (negative-pressure value) of the internal pressure sensor 55 is stored, as a leak determination threshold, in a nonvolatile memory (not shown) included in the ECU 17. The leak determination threshold is used as a reference when it is diagnosed whether or not a leak hole having a size larger than the hole diameter d of the reference orifice 59 is open in the closed fuel vapor system. Note that the hole diameter d of the reference orifice 59 is set to an appropriate value in view of the diameter of the leak hole being diagnosed.
(35) Further, the internal pressure sensor 55 detects the closed system internal pressure Pit in the case where while the switching valve 53 is switched to the air shut-off side such that the canister 15 is shut off from the air (see
(36) The reference orifice 59 is used at the time of setting the leak determination threshold for determining whether or not there is a leak when the leak of the closed fuel vapor system is diagnosed. In addition, the reference orifice 59 is used at the time of calculating, before an abnormality of the fuel level sensor 31 is diagnosed, a reference discharging rate Qref.
(37) As used herein, the reference discharging rate Qref is a value (L/sec) estimated for the gas flow rate caused when the pressure of the closed system space is reduced by using the negative pressure pump 51. As the reference discharging rate Qref, it is possible to use a discharging rate when gas present in the closed system space is actually sucked through the reference orifice 59 by using the negative pressure pump 51. Note that the reference discharging rate Qref has a linear positive correlation with the closed system internal pressure Pit. Because of this, it is possible to appropriately select, as the reference discharging rate Qref, a value corrected in accordance with a change in the closed system internal pressure Pit.
(38) How to calculate the reference discharging rate Qref is described in detail below.
(39) As shown in
(40) In addition, as shown in
(41) The ECU 17, as shown in
(42) The ECU 17 is provided with a microcomputer including a CPU (Central Processing Unit), a ROM (Read Only Memory), and a RAM (Random Access Memory). This microcomputer reads and runs data and programs stored in the ROM and then executes control of various functions including: an information acquiring function, a fuel level estimating function, and a fuel level sensor 31 abnormality diagnosing function of the ECU 17 and an integrated control function for the entire abnormality diagnostic apparatus 10 and fuel level estimation device 11.
(43) The information acquiring unit 65 functions to acquire information about a fuel level detection value LV.sub.ls detected by the fuel level sensor 31, pressure information about the closed system internal pressure Pit detected by the internal pressure sensor 55, and information about the atmospheric pressure detected by the atmospheric pressure sensor 58.
(44) The fuel level estimating unit 67 functions to estimate a level V.sub.fl of fuel in the fuel tank 13. Specifically speaking, the fuel level estimating unit 67 can estimate the fuel level V.sub.fl based on a whole closed system volume SV.sub.wl and an occupied volume of fuel vapor-containing gas present in the closed fuel vapor system. This is based on the calculation in which the occupied volume of fuel vapor-containing gas present in the closed fuel vapor system is subtracted from the whole closed system volume SV.sub.wl, which is a total volume of the closed system, to give a fuel level V.sub.fl, namely an occupied volume of fuel in the fuel tank 13.
(45) Among them, the whole closed system volume SV.sub.wl may be obtained based on the specification of the closed fuel vapor system.
(46) In addition, the occupied volume of fuel vapor-containing gas present in the closed fuel vapor system may be calculated by the following protocol.
(47) Specifically, the fuel level estimating unit 67 can estimate the closed system space volume SV.sub.tg based on the reference discharging rate Qref (described in detail below) and a second pressure difference P2 (=P1P2; see, for instance,
(48) As used herein, the closed system space volume SV.sub.tg means an occupied volume of fuel vapor-containing gas present in the closed fuel vapor system. Then, the occupied volume of fuel vapor-containing gas present in the closed fuel vapor system is sometimes called the closed system space volume SV.sub.tg.
(49) Next, the fuel level estimating unit 67 estimates an occupied volume of fuel in the fuel tank 13, namely a fuel level V.sub.fl, by subtracting the closed system space volume SV.sub.tg from the whole closed system volume SV.sub.wl (i.e., SV.sub.wlSV.sub.tg). The fuel level estimation value LV.sub.es as so obtained is referred to when the abnormality diagnosing unit 69 diagnoses an abnormality of the fuel level sensor 31.
(50) The abnormality diagnosing unit 69 functions to diagnose a leak of the closed fuel vapor system and diagnose an abnormality of the fuel level sensor 31.
(51) Specifically speaking, the abnormality diagnosing unit 69 diagnoses a leak of the closed fuel vapor system after the sealing valve 41 is opened (see the reference sign 41b of
(52) The abnormality diagnosing unit 69 can diagnose a leak of the closed fuel vapor system on the basis of whether or not the closed system internal pressure Pit when the closed fuel vapor system is negatively pressurized almost in vacuum by actuating the negative pressure pump 51 reaches a negative-pressure value lower than the reference pressure Pref (see, for example,
(53) Specifically, the abnormality diagnosing unit 69 diagnoses that there is a leak if the closed system internal pressure Pit when the closed fuel vapor system is negatively pressurized to a predetermined pressure such as almost in vacuo fails to reach a negative-pressure value lower than the reference pressure Pref (see, for example,
(54) This is based on the fact that in the case where there is no leak in the closed fuel vapor system, it never happens that the closed system internal pressure Pit when the closed fuel vapor system is negatively pressurized to the predetermined pressure fails to reach a negative pressure value lower than the reference pressure Pref because the Pit does certainly reach the negative pressure value lower than the reference pressure Pref.
(55) Meanwhile, like diagnosing a leak of the closed fuel vapor system, the abnormality diagnosing unit 69 can diagnose an abnormality of the fuel level sensor 31 after the sealing valve 41 is opened (see the reference sign 41b of
(56) The abnormality diagnosing unit 69 can diagnose an abnormality of the fuel level sensor 31 on the basis of whether or not the absolute value (|V.sub.lsLV.sub.es|) of the difference between the fuel level detection value LV.sub.ls detected by the fuel level sensor 31 and the fuel level estimation value LV.sub.es obtained by the fuel level estimating unit 67 is less than a predetermined permissible error threshold LV.sub.th. The permissible error threshold LV.sub.th may be set to an appropriate value while it is determined that the fuel level sensor 31 is abnormal if the fuel level detection value LV.sub.ls disagrees with the actual fuel level V.sub.fl.
(57) Specifically, the abnormality diagnosing unit 69 diagnoses that the fuel level sensor 31 is not abnormal if the absolute value of the difference (|LV.sub.lsLV.sub.es|) is less than the permissible error threshold LV.sub.th. By contrast, the abnormality diagnosing unit 69 diagnoses that the fuel level sensor 31 is abnormal if the absolute value of the difference (|LV.sub.lsLV.sub.es|) is equal to or larger than the permissible error threshold LV.sub.th.
(58) This is based on the fact that in the case where the fuel level sensor 31 is normal (without any abnormality), it never happens that the absolute value of the difference (|LV.sub.lsLV.sub.es|) is equal to or larger than the permissible error threshold LV.sub.th because the absolute value is substantially smaller than the permissible error threshold LV.sub.th.
(59) The controlling unit 71 functions to execute, during stoppage of an internal-combustion engine, an open command to open the sealing valve 41 and a shut-off command to shut off the switching valve 53. In addition, the controlling unit 71 functions to control a flow rate of fuel vapor-containing gas present in the closed fuel vapor system by actuating the negative pressure pump (negative pressure source) 51.
(60) [How to Operate Abnormality Diagnostic Apparatus 10 for Closed Fuel Vapor System, Including Fuel Level Estimation Device 11 According to Embodiment of the Present Invention]
(61) With reference to
(62)
(63) Note that
(64) In addition, the states of the sealing valve 41 and the switching valve 53 during the abnormality diagnostic processing are set such that while the sealing valve 41 is open (see reference sign 41b of
(65) In the abnormality diagnostic processing, whether or not the fuel level sensor 31 works normally is diagnosed. Examples of a possible situation where the fuel level sensor 31 is diagnosed as abnormal include: an abnormal case where the fuel level detection value LV.sub.ls detected by the fuel level sensor 31 is a fixed value; and an abnormal case where the fuel level detection value LV.sub.ls disagrees with an actual fuel level V.sub.fl.
(66) In this abnormality diagnostic processing, the level V.sub.fl of fuel in the fuel tank 13 is estimated with high precision regardless of refueling. Here, when the suction (gas discharging rate) by the negative pressure pump 51 is assumed to be constant due to fixed flow rate control and the negative pressure pump 51 is used to subject the closed fuel vapor system to pressure-reducing treatment for a predetermined unit time, the closed system space volume SV.sub.tg can be estimated based on information about a change in the closed system internal pressure Pit before and after the pressure-reducing treatment and the reference discharging rate when the gas is subject to the pressure-reducing treatment.
(67) In Step S11 of
(68) In Step S12, the ECU 17 determines whether or not the fuel level detection value LV.sub.ls as obtained in Step S11 is a value corresponding to an insensitive region where the LV.sub.ls does not follow an actual change in the fuel level V.sub.fl and both are thus different.
(69) The floating fuel level sensor 31 can detect a level of fuel in the fuel tank 13 by determining a float 32 position while the float moves up and down. Here, what is called an insensitive region, where the fuel level detection value LV.sub.ls does not follow a change in an actual fuel level V.sub.fl and both are thus different as shown in
(70) For the description purpose, the lowest fuel level detection value LV.sub.ls refers to a fuel level detection value corresponding to the insensitive region according to the minimum liquid level 32a; and the full fuel level detection value LV.sub.ls_h refers to a fuel level detection value corresponding to the insensitive region according to the full liquid level 32b.
(71) If the determination result of Step S12 shows that it is determined that the fuel level detection value LV.sub.ls is a value corresponding to the insensitive region indicating either the minimum liquid level 32a or the full liquid level 32b (Yes), the ECU 17 advances the process flow to next Step S13.
(72) By contrast, if the determination result of Step S12 shows that it is determined that the fuel level detection value LV.sub.ls is not a value corresponding to the insensitive region indicating either the minimum liquid level 32a or the full liquid level 32b (No), the ECU 17 makes the process flow jump to Step S17.
(73) In Step S13, the fuel level estimating unit 67 of the ECU 17 uses the whole closed system volume SV.sub.wl and an occupied volume (closed system space volume SV.sub.tg) of fuel vapor-containing gas present in the closed fuel vapor system and then subtracts the closed system space volume SV.sub.tg from the whole closed system volume SV.sub.wl (i.e., SV.sub.wlSV.sub.tg) to estimate an occupied volume of fuel in the fuel tank 13, namely the fuel level V.sub.fl. By doing so, the fuel level estimating unit 67 of the ECU 17 can obtain the fuel level estimation value LV.sub.es.
(74) Note that how to estimate the closed system space volume SV.sub.tg is described in detail below.
(75) In Step S14, the abnormality diagnosing unit 69 of the ECU 17 diagnoses an abnormality of the fuel level sensor 31 on the basis of whether or not the absolute value (|LV.sub.lsLV.sub.es|) of the difference between the fuel level detection value LV.sub.ls obtained in Step S11 and the fuel level estimation value LV.sub.es obtained in Step S13 is less than the permissible error threshold LV.sub.th.
(76) If the result of the abnormality diagnosis in Step S14 shows that the absolute value of the difference (|LV.sub.lsLV.sub.es|) is less than the permissible error threshold LV.sub.th (Yes), the abnormality diagnosing unit 69 of the ECU 17 diagnoses, in Step S15, that the fuel level sensor 31 is not abnormal, and the process flow is ended.
(77) By contrast, if the result of the abnormality diagnosis in Step S14 shows that the absolute value of the difference (|LV.sub.lsLV.sub.es|) is equal to or larger than the permissible error threshold LV.sub.th (No), the abnormality diagnosing unit 69 of the ECU 17 diagnoses, in Step S16, that the fuel level sensor 31 is abnormal, and the process flow is ended.
(78) Meanwhile, if the determination result of Step S12 shows that it is determined that the fuel level detection value LV.sub.ls is not a value corresponding to the insensitive region indicating either the minimum liquid level 32a or the full liquid level 32b, the ECU 17 calculates a fuel level V.sub.fl based on an amount of fuel injection in Step S17. By doing so, the ECU 17 can obtain a fuel level calculation value LV.sub.ca. Known technologies disclosed in, for example, JP2007-10574A may be suitably applicable to a procedure for calculating the fuel level V.sub.fl based on the amount of fuel injection.
(79) In Step S18, the abnormality diagnosing unit 69 of the ECU 17 diagnoses an abnormality of the fuel level sensor 31 on the basis of whether or not the absolute value (|LV.sub.lsLV.sub.ca|) of the difference between the fuel level calculation value LV.sub.ls obtained in Step S11 and the fuel level calculation value LV.sub.ca obtained in Step S17 is less than the permissible error threshold LV.sub.th.
(80) If the result of the abnormality diagnosis in Step S18 shows that the absolute value of the difference (|LV.sub.lsLV.sub.ca|) is less than the permissible error threshold LV.sub.th (Yes), the abnormality diagnosing unit 69 of the ECU 17 diagnoses, in Step S15, that the fuel level sensor 31 is not abnormal, and the process flow is ended.
(81) By contrast, if the result of the abnormality diagnosis in Step S18 shows that the absolute value of the difference (|LV.sub.lsLV.sub.ca|) is equal to or larger than the permissible error threshold LV.sub.th (No), the abnormality diagnosing unit 69 of the ECU 17 diagnoses, in Step S16, that the fuel level sensor 31 is abnormal, and the process flow is ended.
(82) In Steps S17 to S18, an abnormality of the fuel level sensor 31 is diagnosed based on the fuel level detection value LV.sub.ls obtained in Step S11 and the fuel level calculation value LV.sub.ca obtained in Step S17. This case should require a shorter time for the abnormality diagnosis than the case where an abnormality of the fuel level sensor 31 is diagnosed based on the fuel level detection value LV.sub.ls obtained in Step S11 and the fuel level estimation value LV.sub.es obtained in Step S13.
(83) [Time Course of Operation of Abnormality Diagnostic Apparatus 10 for Closed Fuel Vapor System According to Embodiment of the Present Invention]
(84) With reference to
(85)
Example 1 (Diagnostic Result: Not Abnormal)
(86) First,
(87) Example 1 shows an example in which the fuel level detection value LV.sub.ls is a value corresponding to the insensitive region at the full liquid level 32b. In short, in Example 1, the fuel level sensor 31 indicates the full fuel level detection value LV.sub.ls_h.
(88) During a period from t11 to t12 shown in
(89) The hole diameter d of the reference orifice 59 is known. So, the reference discharging rate Qref can be calculated by using the following Expression (1)
[Expression 1]
Qref=d.sup.2*A.Math.{square root over ()}2P1/(1)
(90) wherein each value is defined as follows:
(91) : circular constant;
(92) d: hole diameter (m) of the reference orifice 59;
(93) A: flow rate coefficient;
(94) P1: first pressure difference [Pa]; and
(95) : air density [g/m.sup.3].
(96) The flow rate coefficient A is a correction factor that converts a theoretical flow rate to an actual flow rate. The flow rate coefficient A is a variable set in accordance with a change in the closed system internal pressure Pit. The first pressure difference P1 is a difference (PatmPit) between the atmospheric pressure Patm and the closed system internal pressure Pit. The air density is calculated by using the following Expression (2).
[Expression 2]
=Patm/R*(To+273.15)(2)
(97) wherein each value is defined as follows:
(98) Patm: atmospheric pressure [Pa];
(99) R: dry air gas constant (=2.87);
(100) To: ambient temperature [ C.]; and
(101) 273.15: value used to convert a degree Celsius to an absolute temperature.
(102) As described above, the reference discharging rate Qref of gas in the closed system space can be calculated by using Expressions (1) and (2).
(103) During a period from t12 to t14 and later (abnormality diagnosis period) shown in
(104) During the first period, which is defined as a period from t12 to t13 of the period t12 to t14 and later (abnormality diagnosis period), pressure-reducing treatment is carried out such that the negative pressure pump 51 is used to suck gas present in the closed system space in which the closed system internal pressure Pit has been reset to the atmospheric pressure Patm. The first period is a reserved period so as to prevent the occurrence of an error in the estimated volume of the closed system space. The purpose of this first period (reserved period) is described in detail below.
(105) During the second period, which is defined as a period from t13 to t14 of the period t12 to t14 and later (abnormality diagnosis period), the following Expression (3) is used to calculate a first estimation value SV1 for the closed space volume SV.sub.tg by using the reference discharging rate Qref and the second pressure difference P2, which is a difference between the first pressure P1 and the second pressure P2, each pressure being the closed system internal pressure Pit, before and after the pressure-reducing treatment of the closed fuel vapor system for a predetermined unit time t (=|t13t14|; see
[Expression 3]
SV1=(Patm/P2)*Qref*t(3)
(106) wherein each value is defined as follows:
(107) SV1: first estimation value (m.sup.3) for the closed system space volume SV.sub.tg;
(108) Patm: atmospheric pressure [Pa];
(109) P2: second pressure difference=P1P2 [Pa];
(110) Qref: reference discharging rate [L/sec]; and
(111) t: unit time=|t13t14| [sec].
(112) Next, an abnormality of the fuel level sensor 31 is diagnosed based on whether or not the first estimation value SV1 for the closed system space volume SV.sub.tg converges within a permissible volume range SV.sub.th defined by the first volume threshold SV.sub.th1 and the second volume threshold SV.sub.th2 (provided that SV.sub.th1<SV.sub.th2).
(113) The closed system space volume SV.sub.tg correlates with a flow volume when the gas is subject to the pressure-reducing treatment (=the reference discharging rate Qref multiplied by the unit time t), provided that there is no abnormality (e.g., a leak, clogging) in the closed fuel vapor system.
(114) Then, the gas flow volume when the gas is subject to the pressure-reducing treatment is calculated and the calculated value is multiplied by a pressure ratio (the atmospheric pressure Patm/the second pressure difference P2) to give the first estimation value SV1 for the closed system space volume SV.sub.tg.
(115) Note that the permissible volume range SV.sub.th refers to a numerical range used when an abnormality of the fuel level sensor 31 is diagnosed based on the first estimation value SV1 for the closed system space volume SV.sub.tg. The permissible volume range SV.sub.tg may be set such that the full fuel level detection value LV.sub.ls_h is a median and an appropriate margin is added to or subtracted from this median.
(116) In Example 1, the first estimation value SV1 for the closed system space volume SV.sub.tg converges within the permissible volume range SV.sub.th. Thus, the abnormality diagnosing unit 69 of the ECU 17 diagnoses that the fuel level sensor 31 is not abnormal. Example 1 corresponds to a process flow of from (Step S12: Yes) via (Step S14: Yes) to (Step S15: diagnostic result: not abnormal) in
(117) [Purpose of First Period (Reserved Period)]
(118) With reference to
(119)
(120) Now, examined is the case where fuel vapor is absent in the fuel tank 13 (the fuel tank 13 is filled with air). As shown in
(121) In this case, as shown in
(122) Now, examined is the case where fuel vapor is present in the fuel tank 13 (the fuel tank 13 is filled with mixed gas of air and fuel vapor). As shown in
(123) In this case, as shown in
(124) In short, the rate of reducing the closed system internal pressure Pit in the case where fuel vapor is present in the fuel tank 13 is larger than the case where fuel vapor is absent in the fuel tank 13 (see
(125) Accordingly, if the volume of the closed system space is estimated during the first period (reserved period) defined as a period from t12 to t13 while the concentration of the fuel vapor in the fuel tank 13 is high, for example, the estimated volume may be calculated as a relatively small value. In such a case, the estimated volume may not converge within the permissible volume range SV.sub.th.
(126) Consequently, when the determination not abnormal should be obtained, the misdiagnosis abnormal may be made depending on the concentration of the fuel vapor in the closed system space and/or the capacity state of adsorption of the fuel vapor on the canister 15.
(127) Here, the present inventors conducted research and found that the case of the misdiagnosis was limited to an initial period (the first period) of the abnormality diagnosis period during which the abnormality was being diagnosed. This is because: since the capacity of adsorption of the fuel vapor on the canister 15 is limited, the fuel vapor cannot be adsorbed any more after the adsorption capacity is saturated; and when the concentration of the fuel vapor in the fuel tank 13 is high in the first place, the capacity of adsorption of the fuel vapor on the canister 15 should be almost saturated.
(128) In short, it has been found that if the initial first period of the abnormality diagnosis period is set as a reserved period and the abnormality is diagnosed during the following second period, it is possible to avoid the misdiagnosis. The above has described the purpose of the first period (reserved period) defined as the period from t12 to t13.
Example 2 (Diagnostic Result: Abnormal)
(129) First,
(130) In Example 2, the fuel level sensor 31 indicates, like Example 1, the full fuel level detection value LV.sub.ls_h.
(131) During a period from t21 to t22 shown in
(132) During a period from t22 to t24 and later (abnormality diagnosis period) shown in
(133) During the first period, which is defined as a period from t22 to t23 of the period t22 to t24 and later (abnormality diagnosis period), pressure-reducing treatment is carried out such that the negative pressure pump 51 is used to suck gas present in the closed system space in which the closed system internal pressure Pit has been reset to the atmospheric pressure Patm. The first period is a reserved period so as to prevent the occurrence of an error in the estimated volume of the closed system space.
(134) During the second period, which is defined as a period form t23 to t24 of the period t22 to t24 and later (abnormality diagnosis period), the following Expression (4) is used, like Example 1, to calculate a second estimation value SV2 for the closed space volume SV.sub.tg by using the reference discharging rate Qref and the second pressure difference P2, which is a difference in the closed system internal pressure Pit before and after the pressure-reducing treatment of the closed fuel vapor system for a predetermined unit time t (=|t23t24|; see
[Expression 4]
SV2=(Patm/P2)*Qref*t(4)
(135) wherein each value is defined as follows:
(136) SV2: second estimation value (m.sup.3) for the closed system space volume SV.sub.tg;
(137) Patm: atmospheric pressure [Pa];
(138) P2: second pressure difference=P1P2 [Pa];
(139) Qref: reference discharging rate [L/sec]; and
(140) t: unit time=|t23t24| [sec].
(141) Next, an abnormality of the fuel level sensor 31 is diagnosed based on whether or not the second estimation value SV2 for the closed system space volume SV.sub.tg converges within the permissible volume range SV.sub.th.
(142) In Example 2, the second estimation value SV2 for the closed system space volume SV.sub.tg fails to converge within the permissible volume range SV.sub.th. Thus, the abnormality diagnosing unit 69 of the ECU 17 diagnoses that the fuel level sensor 31 is abnormal. Example 2 corresponds to a process flow of from (Step S12: Yes) via (Step S14: No) to (Step S16: diagnostic result: abnormal) in
(143) [Advantageous Effects of Fuel Level Estimation Device 11 According to Embodiment of the Present Invention]
(144) The following describes advantageous effects of the fuel level estimation device 11 according to an embodiment of the present invention.
(145) The fuel level estimation device 11 according to the first aspect includes: the information acquiring unit 65 configured to acquire information about the closed system internal pressure Pit of the closed fuel vapor system including the fuel tank 13 that stores fuel, the vent passage 37 through which the fuel tank 13 is in communication with air, and the canister 15 used to adsorb fuel vapor generated in the fuel tank 13; the flow rate controlling unit (controlling unit) 71 configured to control, by actuating the negative pressure pump (negative pressure source) 51, a flow rate of fuel vapor-containing gas present in the closed fuel vapor system; and the fuel level estimating unit 67 configured to estimate a fuel level V.sub.fl based on a total volume (whole closed system volume) SV.sub.wl of the closed fuel vapor system and an occupied volume (closed system space volume) SV.sub.tg of the gas.
(146) In the fuel level estimation device 11 according to the first aspect, the fuel level estimating unit 67 estimates the occupied volume (closed system space volume) SV.sub.tg of the gas by using the reference discharging rate Qref when the gas is subject to the pressure-reducing treatment and the change p2 in the closed system internal pressure Pit before and after the closed fuel vapor system is subjected to the pressure-reducing treatment for the predetermined unit time t by means of the flow rate controlling unit 69.
(147) According to the fuel level estimation device 11 based on the first aspect, the fuel level V.sub.fl is estimated based on the total volume (whole closed system volume) SV.sub.wl of the closed fuel vapor system and the occupied volume (closed system space volume) SV.sub.tg of the gas. This makes it possible to estimate, with high precision, the level V.sub.fl of fuel in the fuel tank 13 regardless of refueling.
(148) [Advantageous Effects of Abnormality Diagnostic Apparatus 10 for Closed Fuel Vapor System According to Embodiment of the Present Invention]
(149) The following describes advantageous effects of the abnormality diagnostic apparatus 10 for a closed fuel vapor system according to an embodiment of the present invention.
(150) The abnormality diagnostic apparatus 10 for a closed fuel vapor system according to the second aspect includes: the information acquiring unit 65 configured to acquire information about a fuel level detection value LV.sub.ls detected by the fuel level sensor 31 and information about the closed system internal pressure Pit of the closed fuel vapor system including the fuel tank 13 that stores fuel, the vent passage 37 through which the fuel tank 13 is in communication with air, and the canister 15 used to adsorb fuel vapor generated in the fuel tank 13; the flow rate controlling unit (controlling unit) 71 configured to control, by actuating the negative pressure pump (negative pressure source) 51, a flow rate of fuel vapor-containing gas present in the closed fuel vapor system; the fuel level estimating unit 67 configured to estimate a fuel level V.sub.fl based on a total volume (whole closed system volume) SV.sub.wl of the closed fuel vapor system and an occupied volume (closed system space volume) SV.sub.tg of the gas; and the abnormality diagnosing unit 69 configured to diagnose an abnormality of the closed fuel vapor system.
(151) In the abnormality diagnostic apparatus 10 for a closed fuel vapor system according to the second aspect, the fuel level estimating unit 67 estimates the occupied volume (closed system space volume) SV.sub.tg of the gas by using the reference discharging rate Qref when the gas is subject to the pressure-reducing treatment and the change p2 in the closed system internal pressure Pit before and after the closed fuel vapor system is subjected to the pressure-reducing treatment for the predetermined unit time t by means of the flow rate controlling unit 71. The abnormality diagnosing unit 69 diagnoses an abnormality of the fuel level sensor 31 on the basis of the fuel level detection value LV.sub.ls detected by the fuel level sensor 31 and the fuel level estimation value LV.sub.es obtained by the fuel level estimating unit 67.
(152) According to the abnormality diagnostic apparatus 10 based on the second aspect, the abnormality diagnosing unit 69 diagnoses an abnormality of the fuel level sensor 31 by using the fuel level detection value LV.sub.ls detected by the fuel level sensor 31 and the fuel level estimation value LV.sub.es obtained, by the fuel level estimating unit 67, based on, for example, the occupied volume (closed system space volume) SV.sub.tg of fuel vapor-containing gas present in the closed fuel vapor system. This makes it possible to estimate, with high precision, the level V.sub.fl of fuel in the fuel tank 13 regardless of refueling and to accurately diagnose an abnormality of the fuel level sensor 31.
(153) In addition, the abnormality diagnostic apparatus 10 according to the third aspect is the abnormality diagnostic apparatus 10 according to the second aspect, wherein the fuel level sensor 31 has an insensitive region where an actual change in the fuel level V.sub.fl disagrees with a change in the fuel level detection value LV.sub.ls; and when the fuel level detection value LV.sub.ls is a value corresponding to the insensitive region, the abnormality diagnosing unit 69 diagnoses an abnormality of the fuel level sensor 31 on the basis of the fuel level detection value LV.sub.ls detected by the fuel level sensor 31 and the fuel level estimation value LV.sub.es obtained by the fuel level estimating unit 67.
(154) According to the abnormality diagnostic apparatus 10 based on the third aspect, when the fuel level detection value LV.sub.ls is a value corresponding to the insensitive region where the LV.sub.ls disagrees with an actual change in the fuel level V.sub.fl, an abnormality of the fuel level sensor 31 is diagnosed on the basis of the fuel level detection value LV.sub.ls detected by the fuel level sensor 31 and the fuel level estimation value LV.sub.es obtained by the fuel level estimating unit 67. Hence, in addition to the effects of the abnormality diagnostic apparatus 10 according to the second aspect, it is possible to avoid a misdiagnosis of the fuel level sensor 31, which misdiagnosis may occur when the fuel level detection value LV.sub.ls is a value corresponding to the insensitive region. This point can contribute to increasing reliability of the fuel level sensor 31.
Other Embodiments
(155) The above-described embodiments are examples to be embodied in the present invention. Accordingly, they should not be construed such that the technical scope of the present invention is limited. This is because the present invention can be put into practice, without departing from the sprite and the main features thereof, even in various embodiments.
(156) For instance, it is described in one of the embodiments of the present invention that the vent passage 37 is provided with the sealing valve 41. However, the present invention is not limited to this embodiment. The sealing valve 41 may be omitted.
(157) In addition, it is described that one of the embodiments of the present invention includes the atmospheric pressure sensor 58. However, the present invention is not limited to this embodiment. The atmospheric pressure sensor 58 may be omitted. In this case, the internal pressure 55 may be used to detect the atmospheric pressure Patm because when the switching valve 53 is switched to the air communication side, which causes the canister 15 to be in communication with the air (see
(158) In addition, the case is illustrated where the fuel level sensor 31 indicates the full fuel level detection value LV.sub.ls_h in the description of Examples 1 and 2 according to the present invention. However, the present invention is not limited to this case. The present invention should be applicable to the case where the fuel level sensor 31 indicates the lowest fuel level detection value LV.sub.ls_l. In this case, the permissible volume range SV.sub.tg may be set such that the lowest fuel level detection value LV.sub.ls_l is a median and an appropriate margin is added to or subtracted from this median.
(159) In addition, in the description of the embodiments according to the present invention, the case is illustrated where the fuel level estimation device 11 according to one embodiment of the present invention is used for a hybrid vehicle equipped with an internal-combustion engine and an electric motor as driving sources. However, the present invention is not limited to this case. The present invention may be applicable to each vehicle equipped with only an internal-combustion engine as a driving source.
REFERENCE SIGNS LIST
(160) 10 Abnormality diagnostic apparatus 11 Fuel level estimation device 13 Fuel tank 15 Canister 37 Vent passage 51 Negative pressure pump (negative pressure source) 65 Information acquiring unit 67 Fuel level estimating unit 69 Abnormality diagnosing unit 71 Controlling unit (flow rate controlling unit)