Direct-current electric motor

Abstract

For applications standard d-c machines require gear-boxes, there is designed a d-c motor provided with a first basic element (1) made of magnetic conductive material and carrying a system of unipolar oriented magnets (3) and further provided with a second basic element (2) made of magnetic non-conductive material and carrying at least one coil (4) with leads for connection to a source of d-c current. The coil (4) is located on a core (5) made of a magnetic conductive material and arranged mutually spaced apart along the system of the magnets. The first and the second parts are mutually relatively movable. In a preferred application the magnets are made of permanent magnets (3).

Claims

1. A direct-current electric motor, comprising: a first basic element having a shape of a disc or a disc sector made of magnetically conductive material and carrying a single system of unipolar oriented magnets on an outside curved circumference of the first basic element; and a second basic element having a shape of a disc or a disc sector made of magnetically non-conductive material, the second basic element being located axially spaced apart from the first basic element and carrying at least one coil with leads for connection to a source of d-c current, wherein the first and second basic elements are mutually movable, the at least one coil is located on a core made of a magnetically conductive material and arranged radially spaced apart along the single system of unipolar oriented magnets, a magnetic flux in an air-gap is oriented radially with respect to a motor axis of rotation, and the motor axis of rotation is perpendicular to both the first and second basic elements and passes through a center of a curvature of the first basic element.

2. The direct-current electric motor according to claim 1, wherein the magnets are permanent magnets.

3. The direct-current electric motor according to claim 1, wherein the first basic element serves as a stator, and the second basic element is mounted pivotably and carries the core supporting the at least one coil.

4. The direct-current electric motor according to claim 1, wherein a motor stator comprises the first basic element and the core, and a motor rotor comprises the second basic element.

5. The direct-current electric motor according to claim 1, wherein a motor stator comprises the second basic element, the core, and the coil arranged around the core, and a motor rotor comprises the first basic element and the magnets.

6. The direct-current electric motor according to claim 1, wherein a thickness of the first basic element from a periphery of the first basic element toward the motor axis of rotation is substantially uniform.

7. The direct-current electric motor according to claim 1, wherein a thickness of an entirety of the first basic element is substantially uniform.

8. The direct-current electric motor according to claim 1, wherein the first basic element serves as a stator, and the second basic element, the core, and the coil or coils serve as a rotor, the coils being connected to the source of the d-c current by means of brushes and slip rings.

9. The direct-current electric motor according to claim 1, wherein the first basic element and the magnets serve as a rotor, and the second basic element, the core, and the coil or coils serve as a stator.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) The invention is further illustrated by way of examples presented in the accompanying drawings, where

(2) FIG. 1 schematically illustrates arrangement of the motor parts and their functions,

(3) FIG. 2 shows in an axial cross-sectional view an embodiment with the first basic element as a stator and second basic element in a function of a rotor and

(4) FIG. 3 depicts a variation to the embodiment according to FIG. 2 where the second basic element is arranged for a reverse movement along a circular-type path.

DESCRIPTION OF PREFERRED EMBODIMENTS

(5) Referring to FIGS. 2 and 3, the electric motor in principle consists of two parts. The first basic element 1, made of magnetically conductive material, carries a system of unipolary oriented permanent magnets 3 which are radially oriented with respect to a rotation axis of the motor. The second basic element 2, which is made of magnetically non-conductive material, carries at least one coil 4 with leads for connection to a d-c current source. The coil 4 is positioned on a core 5 made of magnetically conductive material. The core is radially spaced apart from the permanent magnets 3. The space between the core 5 and the permanent magnets 3 provides for air-gap 6 of the motor magnetic field.

(6) Theoretically the second basic element 2 serving as rotor may move with respect to the first basic element 1 representing a stator, or both parts 1, 2 may have the opposite functions, i.e. the first basic element 1 operating as a rotor and the second basic element 2 being a stator. It is also possible that both basic elements 1, 2 may move with respect to the other one. FIG. 1 for simplification shows only the first basic element 1.

(7) In the following explanation of a function of the motor it is supposed that the first basic element is stationary and serves as a stator, and the second basic element works as a rotor.

(8) The motor in arrangement according to FIG. 1 operates in such a way, that a forward force 7 resulting from a vector product of a vector of a density of magnetic flux inside an air-gap and a vector of current in the coil 4 conductors is significantly greater than a backward force 8 resulting from a vector product of vectors of density of magnetic flux along a core 5 circumference and a vector of current in the coil 4 conductors, the backward force 8 acting in an opposite direction to the forward force 7 action. The difference between the forward force 7 and the backward force 8 is due to a non-linear space distribution of a reluctance of the permanent magnet 3 closed magnetic circuit and therefore the density of magnetic flux leaving magnetic conductive core 5 material within an area of coil 4 current vector 9 action is significantly smaller than the magnetic flux density within the air-gap 6. The difference between the two forces 7,8 provides for the motor traction force. Along the whole length of its working path the discussed motor utilise an unipolar magnetic field.

(9) The first practical example of the above discussed arrangement is the embodiment which in a simplified form is presented in FIG. 2. By this embodiment the machine rotor revolves along a circular path.

(10) As shown in FIG. 2 the motor is provided with a flange 10 for attachment to construction of an equipment where the motor is built in, e.g. by means of bolts 11. A shaft 12 is by its one end attached in the flange 10, the shaft 12 carrying the first basic element 1. As said above, the first basic element 1 is made of a solid magnetically conductive material. The first basic element 1 of a disc-type shape is on its circumferential side provided with a system of unipolar oriented permanent magnets 3 which are radially oriented with respect to a rotation axis of the motor. On the side opposite to the flange 10 position, in a bearing 13 on a shaft 12 shoulder there is located the second basic element 2 made of magnetically non-conductive material. The second basic element 2 having a shape of a flat disc carries in overhung attached core 5. The core 5 made of magnetically conductive material and having a shape of a ring of a quadrangle cross-section is arranged spaced apart from the permanent magnets 3. On the core 5 there are located wound coils 4 connected to slip-rings providing for a d-c current input. To simplify the drawings the slip-rings known as such are not shown. The coils 4, usually three or four of them are regularly disposed along the ring-shaped core 5 circumference and with respect to the permanent magnets the coils 4 are arranged radially. According to a supply voltage and required current the coils 4 may be connected in series or in parallel. It is important to maintain the same direction of current vectors 9 in all the coils 4.

(11) As an alternative embodiment to the above described construction the core 5 may be carried by a pair of second basic elements 2 arranged at the shaft 12 with the first basic element 1 located in the middle. This design offers a mechanically better arrangement then the overhung seat of the core 5, but requires more space within the equipment in which the motor is to be built-in. Similarly it applies for the shaft 12 seat. The shaft 12 can also be supported on both sides.

(12) The permanent magnets 3 and the coils 4 may be arranged spaced apart also in an axial direction.

(13) The second practical example of the basic arrangement is the embodiment which in a simplified form is presented in FIG. 3. By this embodiment the machine rotor performs a reverse movement, i.e. the movement along limited path, in particular a forward movement to a set position and a reverse movement back to the original position. Principle arrangement of this invention embodiment is the same as in FIG. 2. The motor is provided with a flange 10 for attachment to an equipment of application. The flange 10 supports one end of the shaft 12, on which there is fixed the first basic element 1. The first basic element 1, made of solid material and having a shape of a flat disc sector, caries on its front side a system of unipolar oriented permanent magnets 3 which are radially oriented with respect to a rotation axis of the motor. The sector central angle depends on a required rotor movement range. Also by this invention embodiment the first basic element 1 operates as a stator. On the side opposite to flange 10 position, in a bearing 13 on a shaft 12 shoulder there is located the second basic element 2 made of magnetically non-conductive material. The second basic element 2 having a shape of a flat disc sector, caries in overhung attached coil 4 or as the case may be more than one coil 4. The sector central angle corresponds to dimensions of the coil 4 or the set of coils 4, respectively. The coil 4, or coils 4, loosely surrounds the core 5 in such a way that it may freely move along the core 5. The core 5 has a shape of a ring which runs constantly spaced apart along the permanent magnet 3 surfaces, thus allowing for a movement of the coil 4 along the permanent magnet 3 outside surface. At its both utmost sides the core 5 is mechanically connected with the first basic element 1 and therefore, quite to the opposite to the first embodiment according to FIG. 1, the core 5 is a part of the stator. The second basic element 2 functioning as a rotor transfers the motor power upon a driven equipment.

(14) Alternatively the embodiment according to FIG. 3 can be designed as a linear motor. The first basic element 1 and the core shall operate as a stator and the second basic element 2 with a coil 4 shall have the function of a rotor. The linear motor in accordance with the invention can be also designed with a rotor to move along a path having a shape of a pre-selected curve, i.e. along path being not just straight.

(15) For an expert in the field it is obvious that in all the discussed embodiments the functions of both basic elements 1,2 could be mutually interchanged.

(16) Though only permanent magnets have been discussed in all the above presented embodiments it is also obvious that instead of the permanent magnets 3 the same result can be achieved when wound magnets supplied with a d-c current are used. Nevertheless an application of the permanent magnets 3 is advantageous as they require significantly less space. The application of one of the two types of magnets depends upon the given operational parameters with respect to the required output and space available for the motor to be built-in.

(17) Offering the same conditions for speed control as by standard direct-current motors the motor according to the invention features very simple construction with no need for maintenance during operation.