Automatic tilting vehicle
10513291 ยท 2019-12-24
Assignee
Inventors
Cpc classification
B60G2202/32
PERFORMING OPERATIONS; TRANSPORTING
B60G17/0152
PERFORMING OPERATIONS; TRANSPORTING
B62K5/10
PERFORMING OPERATIONS; TRANSPORTING
B60G21/007
PERFORMING OPERATIONS; TRANSPORTING
B60G2800/019
PERFORMING OPERATIONS; TRANSPORTING
B62K19/02
PERFORMING OPERATIONS; TRANSPORTING
B60G2204/422
PERFORMING OPERATIONS; TRANSPORTING
B62K5/05
PERFORMING OPERATIONS; TRANSPORTING
B60G21/05
PERFORMING OPERATIONS; TRANSPORTING
B62K5/08
PERFORMING OPERATIONS; TRANSPORTING
B60G2206/11
PERFORMING OPERATIONS; TRANSPORTING
B62D9/02
PERFORMING OPERATIONS; TRANSPORTING
B62K25/04
PERFORMING OPERATIONS; TRANSPORTING
B62K2005/001
PERFORMING OPERATIONS; TRANSPORTING
B60G7/001
PERFORMING OPERATIONS; TRANSPORTING
International classification
B62D9/02
PERFORMING OPERATIONS; TRANSPORTING
B60G21/00
PERFORMING OPERATIONS; TRANSPORTING
B60G21/05
PERFORMING OPERATIONS; TRANSPORTING
B62K5/05
PERFORMING OPERATIONS; TRANSPORTING
B62K19/02
PERFORMING OPERATIONS; TRANSPORTING
B60G7/00
PERFORMING OPERATIONS; TRANSPORTING
B62K5/10
PERFORMING OPERATIONS; TRANSPORTING
B62K25/04
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An automatic tilting vehicle including a pair of wheels rotatably supported by wheel carriers and laterally spaced apart and a vehicle tilting device that tilts the vehicle to the inside of a turn when turning. The vehicle tilting device includes a swing member, an actuator that swings the swing member about a swing axis, and a pair of connecting rods pivotally attached to the swing member and the wheel carriers on both lateral sides of the vehicle. Each connecting rod has a preset weakest portion that is buckled to be deformed in a preset direction in a preset area when a buckling load equal to or larger than a preset value is applied.
Claims
1. An automatic tilting vehicle which comprises a pair of wheels spaced laterally and supported rotatably by corresponding wheel carriers and a vehicle tilting device configured to tilt the vehicle to the inside of a turn when the vehicle is turning, the vehicle tilting device including a swing member swinging about a swing axis extending in the front-rear direction, an actuator that is configured to swing the swing member about the swing axis, and a pair of connecting rods pivotally attached to the swing member at upper end pivoting portions and pivotally attached to corresponding wheel carriers at lower end pivoting portions on both lateral sides, wherein each connecting rod has a preset weakest portion configured to be buckled to deform the connecting rod in a preset direction in a preset area when a buckling load equal to or larger than a preset value is applied.
2. The automatic tilting vehicle according to claim 1, wherein the preset direction is laterally outward of the vehicle as seen from above the vehicle.
3. The automatic tilting vehicle according to claim 1, wherein the preset value is a value at which a connecting rod is buckled to be deformed at the preset weakest portion in preference to damages of the swing member and the actuator in a situation where a compressive load acts on the connecting rod.
4. The automatic tilting vehicle according to claim 1, wherein the pair of wheels each includes a wheel member rotatably supported by the wheel carrier and a tire mounted on an outer periphery of the wheel member, and a center of the preset weakest portion is located above an upper edge of a portion of the corresponding wheel member closest to the center.
5. The automatic tilting vehicle according to claim 4, wherein the center of the preset weakest portion is located above an upper edge of a portion of the corresponding tire that is closest to the center.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(27) Embodiments of the present disclosure will now be described in detail with reference to the accompanying drawings.
First Embodiment
(28) In
(29) In the embodiment, a camber of the front wheels 12L and 12R is a neutral camber, but may be a negative camber or a positive camber. The rear wheel 14 is positioned rearwardly with respect to the front wheels and, although not shown in the drawings, is supported by the rear wheel suspension so as to be vertically displaceable with respect to the vehicle body 24 and to restrict lateral displacement and inclination with respect to a vehicle body 24. Further, the rear wheel 14 is steered in a steer-by-wire manner by a steering device being controlled by the electronic control unit 20 according to an amount of steering wheel operation by a driver.
(30) In the illustrated embodiment, the wheel carriers 16L and 16R each incorporate an in-wheel motor as a driving device, which is not shown in the drawings. A rotational direction and an output of the in-wheel motors are controlled by the electronic control unit 20 according to operation amounts of a shift lever and an accelerator pedal (neither shown) by the driver. Braking forces of the front wheels 12L and 12R and the rear wheel 14 are controlled by the electronic control unit 20 controlling a braking device which operates according to an operation amount of a brake pedal (not shown) by the driver.
(31) The wheel carriers 16L and 16R are supported by corresponding suspension arms 22L and 22R so as to be vertically displaceable with respect to the vehicle body 24 and to restrict lateral displacement and inclination with respect to the vehicle body 24. The illustrated suspension arms 22L and 22R are leading arms that are integrally connected at their front ends to the wheel carriers 16L and 16R by joints 26L and 26R, respectively, and are connected at their rear ends to the vehicle body 24 by joints 28L and 28R, respectively.
(32) The pair of joints 26L and 26R may be joints such as rubber bushing devices which are spaced apart in the front-back direction and have, for example, axes extending substantially in the vertical direction. The joints 28L and 28R may be joints such as rubber bushing devices having axes extending substantially in the lateral direction. As long as the above requirements relating to the wheel carriers 16L and 16R are satisfied, the suspension arms 22L and 22R may be other arms such as trailing arms or a combination of upper and lower arms.
(33) The vehicle tilting device 18 includes a swing member 36 that swings about a swing axis 34 slightly inclining rearward and extending in the longitudinal direction of the vehicle, a tilt actuator 38 that swings the swing member 36 about the swing axis 34, and a pair of connecting rods 40L and 40R. Although, for convenience of explanation, the electronic control unit 20 is illustrated above the vehicle tilting device 18 in
(34) The connecting rods 40L and 40R extend substantially in the vertical direction on both lateral sides of the swing axis 34 and are pivotally connected at their upper ends to the corresponding outer ends of the swing member 36 by joints 42L and 42R. It is preferable that the joints 42L and 42R are joints each including a pivot pin with a rubber bush having an axis extending substantially in the vehicle longitudinal direction, but they may be joints such as ball joints. The illustrated connecting rods 40L and 40R are straight, but may be at least partially curved.
(35) Further, the connecting rods 40L and 40R are pivotally connected at the lower ends to the upper ends of the wheel carriers 16L and 16R by joints 44L and 44R such as ball joints, respectively. The lateral spacing of the centers of the joints 44L and 44R is larger than the lateral spacing of the centers of the joints 42L and 42R. In the case where a pair of auxiliary arms extending in the vertical direction are provided and the lower ends of the auxiliary arms are fixed to the corresponding suspension arms 22L and 22R, the connecting rods 40L and 40R may be pivotally connected to the upper ends of the corresponding auxiliary arms. In that case, the lower ends of the connecting rods 40L, 40R are integrally connected to the wheel carriers 16L, 16R via the corresponding auxiliary arms and the suspension arms 22L, 22R, respectively.
(36) The swing member 36 has a boss portion 36B rotatable about the swing axis 34 and arm portions 36AL and 36AR integrally formed with the boss portion 36B and extending in opposite directions from the boss portion 36B, and functions as a swing arm member that can swing about the swing axis 34. Effective lengths of the arm portions 36AL and 36AR, that is, the distance between the axis 34 and the center of the joint 42L and the distance between the axis 34 and the center of the joint 42R are the same.
(37) The tilt actuator 38 may be a rotary electric actuator such as a harmonic drive (registered trade mark) including an electric motor 38M such as a DC brushless motor and a reduction gear not shown in the figures. An output rotary shaft of the actuator 38 protrudes rearward and the boss portion 36B is fixedly attached to the tip of the output rotary shaft so that the rotary motion of the electric motor 38M is transmitted as a swing motion to the swing member 36. The actuator 38 may be a reciprocating type or a swing type actuator. In the former case, a reciprocating motion of the actuator is converted into a swing motion by a motion converting mechanism and is transmitted to the swing member 36.
(38) As shown in
(39) The shock absorber 50 and the suspension spring cooperate with the suspension arms 22L and 22R and the like to constitute a front wheel suspension 52. The front wheels 12L, 12R and the vehicle tilting device 18 are suspended from the vehicle body 24 by the front wheel suspension 52 so that they can move upward and downward with respect to the vehicle body 24 but lateral displacement and inclination with respect to the vehicle body are limited. A relative vertical vibration between the front wheels 12L, 12R and the vehicle body 24 generated when the vehicle is running is attenuated by the shock absorber 50. An impact that the front wheels 12L, 12R receive from a road surface and transmitted to the vehicle body 24 is alleviated by a suspension spring not shown in the figures.
(40) The actuator 38 receives a downward force via the pair of brackets 46 due to the gravity acting on the vehicle body 24. However, since the actuator 38 is prevented from being displaced downward by the vehicle tilting device 18, the actuator tries to swing about the pivot shafts 48 so that the rear portion is displaced upward with respect to the vehicle body 24 and the front portion is displaced downward with respect to the vehicle body 24. Therefore, since the suspension spring is compressively deformed, a weight of the vehicle body 24 is supported by a spring force by compression deformation of the suspension spring. An amount of compressive deformation of the suspension spring increases when the front wheels 12L and 12R bounce and the rear portion of the actuator 38 is displaced upward, and conversely decreases when the front wheel rebounds and the rear portion of the actuator 38 is displaced downward.
(41) Although not shown in figures, when the swing member 36 swings about the swing axis 34, the connecting rods 40L and 40R vertically move in opposite directions, so that the front wheels 12L and 12R move up and down in opposite directions with respect to the vehicle body 24, whereby the vehicle 10 is inclined in the lateral direction. In particular, the swing member 36 swings so that the connecting rod on the inner side of a turn rises and the connecting rod on the outer side of the turn descends, whereby the vehicle 10 is inclined toward the inner side of the turn.
(42) A tilt angle of the vehicle 10 is controlled by the actuator 38 of the vehicle inclination device 18 being controlled by the electronic control unit 20. The electronic control unit 20 calculates an estimated lateral acceleration of the vehicle based on a steering angle equal to the rotation angle of the steering wheel (not shown) and a vehicle speed, and calculates a target tilt angle of the vehicle 10 based on the estimated lateral acceleration. Further, the electronic control unit 20 calculates a target rotation angle of the electric motor of the actuator 38 based on the target tilt angle, and controls the electric motor so that a rotation angle of the electric motor becomes the target rotation angle. Further, the electronic control unit 20 calculates a target turning angle of the rear wheel 14 based on the steering angle and the vehicle speed, and steers the rear wheels 14 in a steer-by-wire manner by controlling a steering actuator not shown in the figures so that a steered angle of the rear wheel becomes the target steered angle.
(43) The connecting rods 40L and 40R each receive a compressive load for supporting the vehicle body 24. When the vehicle tilting device 18 is activated, the compressive load increases on the outer turning wheel side and decreases on the turning inner wheel side. The connecting rods 40L and 40R are configured so as not to be substantially bent and deformed even when the compressive load varies due to the operation of the vehicle tilting device 18 during normal running of the vehicle 10.
(44) In particular, in the first embodiment, as shown in
(45) The connecting rods 40L and 40R of the first embodiment linearly extend along center lines 58L and 58R, respectively, and, as shown in
(46) Therefore, a shearing center line 64R connecting shearing centers of the connecting rod 40R is located at the same position as the center line 58R in the regions other than the weakest portion 56R, but is positioned laterally outside of the vehicle with respect to the center line 58R in the region of the weakest portion 56R. The distance between the center line 58R and the shear center line 64R is the largest at the center 56CR and gradually decreases with distance from the center 56CR in the vertical direction.
(47) Although not shown in detail in the drawings, the weakest portion 56L of the connecting rod 40L also has the same configuration as the weakest portion 56R except that the relationship in the left-right direction with respect to the center plane 30 of the vehicle 10 is opposite. Therefore, the connecting rods 40L and 40R make a mirror image relationship with each other as seen in the front-rear direction of the vehicle 10.
(48) The value Pb preset for the buckling deformation is a value at which the connecting rods 40L and 40R are buckled to be deformed at the weakest portions 56L and 56R, respectively in preference to damages of the swing member 36 and the actuator 38 in a situation where compressive loads act on the connecting rods. Therefore, when a buckling load P equal to or higher than Pb acts on any one of the connecting rods, the connecting rod is buckled to be deformed without damaging the swing member 36 and the actuator 38. An imaginary line in
(49) As shown in
FIRST TO FIFTH MODIFIED EMBODIMENTS
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(51) Similar to
First Modified Embodiment
(52) In the first modified embodiment shown in
(53) As shown in
(54) A shearing center line 64R of the connecting rod 40R is located at the cross-sectional center of the cross section of the connecting rod. Therefore, the shearing center line 64R is located at the same position as the center line 58R in regions other than the weakest portion 56R, but in the region of the weakest portion 56R, the shearing center line 64R is located at the position laterally outward of the vehicle with respect to the center line 58R. The distance between the center line 58R and the shear center line 64R is the largest at the center 56CR and gradually decreases with distance from the center 56CR in the vertical direction. These matters concerning the shear center line 64R apply to the second to sixth modified embodiments which will be described later.
Second Modified Embodiment
(55) In the second modified embodiment shown in
(56) As shown in
Third Modified Embodiment
(57) In the third modified embodiment shown in
Fourth Modified Embodiment
(58) In the fourth modified embodiment shown in
(59) The inner surface 40Ris is located at a position close to the outer surface 40Ros in the weakest portion 56R, and the cross-sectional shape of the weakest portion 56R is a substantially rectangular hollow which is long substantially in the front-rear direction. A distance between the outer surface 40Ros and the inner surface 40Ris is the smallest at the center 56CR of the weakest portion 56R and gradually increases with distance from the center 56CR in the vertical direction.
Fifth Modified Embodiment
(60) In the fifth modified embodiment shown in
(61) Rod members and tubular members constituting the connecting rods 40L and 40R of the first embodiment and the first to fifth modified embodiments may be members formed by extruding or withdrawing a steel material. Further, the weakest portions 56L and 56R in the first embodiment and the first to fifth modified embodiments may be formed by hot or cold forging or press working.
Second Embodiment
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(63) In the second embodiment, the connecting rod 40R is formed, for example, by pressing a steel plate 70 into a box shape having a square cross section. Two side edges 70E of the steel plate 70 are in contact with each other along the center line 58R of the connecting rod 40R as viewed from the inside of the vehicle. The two side edges 70E are provided with semicircular cutouts 72 aligned with each other in a direction perpendicular to the center line 58R and these notches 72 form a substantially circular preset weakest portion 56R.
Sixth Modified Embodiment
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(65) In the sixth modified embodiment, the connecting rod 40R is formed, for example, by pressing a steel plate 70 into a box shape having a square cross section as in the second embodiment. However, two side edges 70E of the steel plate 70 do not abut each other but extend parallel to each other along the center line 58R of the connecting rod 40R as viewed from the inside of the vehicle. The two side edges 70E are provided with partial circular cutouts 74 aligned with each other in the direction perpendicular to the center line 58R and these notches 74 form a substantially circular preset weakest portion 56R.
(66) As can be understood from the above descriptions, according to each of the embodiments and modified embodiments described above, the preset weakest portions 56L and 56R are provided at the intermediate portions of the connecting rods 40L and 40R, respectively. When a buckling load P equal to or larger than the preset value Pb is applied to the connecting rods 40L and 40R, the weakest portions 56L and 56R each cause the connecting rod to buckle to deform in a preset direction in a preset region. Therefore, since the load acting on the connecting rod is absorbed by the buckling deformation of the connecting rod, a load transmitted from the connecting rod to the swing member and the actuator is reduced. Consequently, it is possible to reduce the possibility that the swing member and the actuator are damaged when a high impact load is applied to the front wheels, as compared with the conventional automatic tilting vehicle in which no preset weakest portions are provided in the connecting rods.
(67) As described above, the preset value Pb is a value at which the connecting rods 40L and 40R are buckled to be deformed by the weakest portions 56L and 56R in preference to damages of the swing member 36 and the actuator 38 in a situation where compressive loads act on the connecting rods. Therefore, for example, when a high impact load is applied due to any one of the front wheels riding over an obstacle and a high buckling load of Pb or more acts on the corresponding connecting rod, the connecting rod is buckled to be deformed without damaging the swing member 36 and the actuator 38. Consequently, as compared with the conventional automatic tilting vehicle in which no preset weakest portions 56L and 56R are provided in the connecting rods 40L and 40R, it is possible to effectively reduce the possibility that the swing member 36 and the actuator 38 are damaged when a high impact load is applied to one of the front wheels.
(68) Even if a high compressive load acts on the connecting rod 40L or 40R, when the compressive load is less than the preset value Pb, the connecting rod will not be buckled to be deformed. Is not impaired the function of the vehicle tilting device that tilts the vehicle to the inside of a turn by swinging the swing member 36 about the swing axis 34 so that the pair of connecting rods 40L and 40R are moved up and down in opposite directions to vertically move the left and right wheels 12L and 12R in opposite directions with respect to the vehicle body 24.
(69) In general, a price of the connecting rods 40L and 40R is less than prices of the swing member 36 and the actuator 38, and replacement of the connecting rod is easier than those of the swing member and actuator. Therefore, as compared to where the swing member 36 or the actuator 38 is damaged preferentially over the connecting rods 40L and 40R, it is possible to reduce the parts replacement cost and to exchange parts easily and in a short time.
(70) The preset area is the areas of weakest portions 56L and 56R, that is, the center 56CL and 56CR of the weakest portions and the surrounding areas, and the preset direction is outward in the lateral direction of the vehicle as viewed from above the vehicle 10. Consequently, when a buckling load P equal to or larger than the preset value Pb is applied to the connecting rods 40L and 40R, the weakest portions 56L and 56R are buckled to be deformed laterally outwardly of the vehicle 10, respectively. Therefore, as compared to where the connecting rods are buckled to be deformed in a direction other than the lateral outside of the vehicle 10, it is possible to reduce the possibility of damaging the internal structure 41 or the like positioned between the pair of connecting rods by buckling deform of the connecting rods 40L and 40R.
(71) The preset direction in the above embodiments and modified embodiments is laterally outward perpendicular to the center plane 30 as viewed from above the vehicle 10. However, it is to be noted that the preset direction may be a direction inclined in the range of 30 degrees or less, preferably 20 degrees or less, more preferably 10 degrees or less to the front or rear of the vehicle with respect to the lateral outer direction perpendicular to the center plane 30.
(72) When the vehicle 10 is traveling, a longitudinal force due to a longitudinal force acting between the front wheels 12L and 12R and the vehicle body 24 acts on the connecting rods 40L and 40R. Since the direction of the buckling deformation of the connecting rods 40L and 40R is laterally outward of the vehicle 10, it is possible to reduce the possibility that the strength of the connecting rod will be insufficient with respect to a longitudinal force as compared to where the buckling deformation direction is the front or rear direction of the vehicle.
(73) Further, the centers 56CL and 56CR of the weakest portions 56L and 56R are located above the upper edges 66UL and 66UR of the portions of the corresponding wheel members 66L and 66R which are closest to the centers 56CL and 56CR, respectively. Therefore, as compared to where the centers 56CL and 56CR are positioned below the upper edges 66UL and 66UR of the wheel member at the portions closest to their centers, it is possible to reduce the possibility that rotation of the front wheel is hindered due to the connecting rod being brought into contact with the wheel member due to buckling deformation.
(74) In particular, according to the embodiments and modified embodiments described above, as shown in
(75) In particular, according to the first embodiment and the first to fifth modified embodiments, since the connecting rods 40L and 40R are not provided with holes for forming the weakest portions 56L and 56R, no muddy water invades the interior of the connecting rods. Therefore, as compared with the second embodiment and the sixth modified embodiment, the durability of the connecting rods can be increased.
(76) Further, according to the second, third and fifth modified embodiments, the weakest portions 56L and 56R can be formed by press working a tubular member. Therefore, the connecting rods 40L and 40R can easily be manufactured as compared with the first and second embodiments and other modified embodiments.
(77) Although the present disclosure has been described in detail with reference to specific embodiments and modified embodiments, it will be apparent to those skilled in the art that the present disclosure is not limited to the above-described embodiments and modified embodiments, and various other embodiments are possible within the scope of the present disclosure.
(78) For example, in the above-described embodiments and modified embodiments, the dimensions of the transverse cross-sectional shapes of the connecting rods 40L and 40R in the portions other than the weakest portions 56L and 56R are the same in the vehicle longitudinal direction and the lateral direction. However, the dimensions of the transverse cross-sectional shapes in the front and rear direction and in the lateral direction may be different from each other. In particular, when the dimension in the vehicle longitudinal direction is larger than that in the lateral direction, the strength of the connecting rod against a vehicle longitudinal force can be made higher than the embodiments and the modified embodiments described above.
(79) Further, in the above-described embodiments and modified embodiments, the centers 56CL and 58CR of the weakest portions 56L and 56R are located above the upper edges 68UL and 68UR of the portions of the corresponding tires 68L and 68R which are closest to the centers 56CL and 56CR, respectively. However, if there are sufficient lateral spaces between the weakest portions and the front wheels and the connecting rods do not contact with the front wheels even when the connecting rods are buckled to be deformed, the centers 56CL and 56CR may be located below the upper edges 66UL and 66UR of the corresponding wheel members 66L and 66R which are closest to their centers.
(80) In the second embodiment and the sixth modified embodiment described above, the cutouts 60 and 62, respectively form the substantially circular weakest portion 56R. However, a shape of the weakest portion formed by the cutouts (hole) may be a shape other than a circle such as an ellipse, a rhombus or the like, and shapes such as an ellipse and a rhombus are long in the extending direction of the connecting rod.
(81) Further, in the above-described embodiments and modified embodiments, the actuator 38 is supported so as to be swingable about the pivot shafts 48 by supporting a pair of pivot shafts 48 provided at the center portion in the longitudinal direction thereof by the pair of brackets 46. The output rotary shaft of the actuator 38 protrudes rearward and the boss portion 36B of the swing member 36 is integrally attached to the tip of the output rotary shaft. However, as long as the connecting rods 40L and 40R can be vertically moved in opposite phases by swinging the swing member 36 about the swing axis 34 extending in the front-rear direction, the vehicle tilting device 18 may have any configuration.
(82) For example, the arm portions 36AL and 36AR of the swing member 36 are V-shaped so as to have a height that increases with distance from the boss portion 36. However, the arm portions 36AL and 36AR may be formed in a straight line without being inclined with respect to each other and may extend horizontally when the vehicle 10 is in the standard state. Further, the arm portions may be formed in an inverted V shape so that the height decreases with distance from the boss portion 36B.