Configuration of a surface cleaning apparatus
11700983 ยท 2023-07-18
Assignee
Inventors
Cpc classification
A47L9/1683
HUMAN NECESSITIES
A47L9/327
HUMAN NECESSITIES
A47L5/36
HUMAN NECESSITIES
International classification
A47L5/36
HUMAN NECESSITIES
Abstract
A vacuum cleaner has an upright support structure pivotally mounted to a cleaning head. A portable surface cleaning unit is removably mounted to the upright support structure. The portable surface cleaning unit has a cyclone chamber, a dirt collection chamber exterior to the cyclone chamber and a suction motor. When the portable surface cleaning unit is mounted to the upright support structure and the upright support structure extends upwardly from the cleaning head, the upper end wall of the dirt collection chamber and the cyclone chamber end wall are an openable upper wall of the portable surface cleaning unit.
Claims
1. A hand vacuum cleaner comprising: (a) a front end and a rear end; (b) an air flow passage extending from a dirty air inlet of the hand vacuum cleaner to a clean air outlet of the hand vacuum cleaner; (c) a cyclone unit positioned in the air flow passage upstream from a suction motor and comprising a first cyclonic stage comprising a securing member and an openable front wall provided at the front end of the first cyclonic stage, wherein the securing member releasably secures the openable front wall in a closed position; (d) the first cyclonic stage comprising a front end, a rear end and a cyclone, the cyclone comprising a cyclone sidewall, a cyclone air inlet, a first stage cyclone air outlet comprising a screen and a cyclone axis extending in an axial direction between the front end and the rear end of the hand vacuum cleaner, the first stage cyclone air outlet having a direction of flow; (e) a pre-motor filter positioned in the air flow passage downstream from the first stage cyclone air outlet and rearward of the cyclone, the pre-motor filter having a diameter in a direction transverse to the cyclone axis that is larger than a diameter of the cyclone air outlet in the direction transverse to the cyclone axis; (f) a cleaner body including the suction motor, the suction motor is positioned in the air flow passage downstream from the pre-motor filter, the suction motor having a motor axis and a downstream end, the first cyclonic stage is provided forward of the suction motor; and, (g) a handle provided on the cleaner body, wherein the pre-motor filter has an outer perimeter defining a volume and the cyclone axis and the motor axis each extend through a central portion of the volume, and wherein the cyclone axis is generally parallel to the motor axis, and wherein when the openable front wall is opened, the front end of the first cyclonic stage is opened and has an opening, the opening has a diameter in the direction transverse to the cyclone axis, and the rear end of the first cyclonic stage has a diameter that is generally equal to the diameter of the opening, and wherein the cyclone unit has first engagement members and the cleaner body has second engagement members that are removably interengageable with the first engagement members, wherein the first cyclonic stage is removable from the cleaner body when the first and second engagement members are disengaged and wherein a portion of the cyclone unit that has the securing member is removable from the cleaner body whereby the first cyclonic stage is removable from the cleaner body with the openable front wall in the closed position, and wherein, when the first cyclonic stage is removed, the pre-motor filter is accessible for removal.
2. The hand vacuum cleaner of claim 1, wherein the openable front wall has a radial centre and the cyclone axis and the motor axis extend through the radial centre.
3. Hand vacuum cleaner of claim 1, wherein the motor axis and the cyclone axis are co-axial.
4. The hand vacuum cleaner of claim 1, wherein the cyclone air inlet of the first cyclonic stage is located at a rear end of the first cyclonic stage.
5. The hand vacuum cleaner of claim 1, further comprising a post-motor filter positioned in the air flow passage downstream from the suction motor, the post-motor filter has an outer perimeter defining a volume and the cyclone axis and the motor axis each extend through a central portion of the volume of the post-motor filter.
6. The hand vacuum cleaner of claim 1, wherein the cyclone unit comprises a dirt collection chamber, and the openable front wall is rotatably mounted to the dirt collection chamber.
7. A hand vacuum cleaner comprising: (a) a front end and a rear end; (b) an air flow passage extending from a dirty air inlet of the hand vacuum cleaner to a clean air outlet of the hand vacuum cleaner, wherein the dirty air inlet is provided at the front end of the hand vacuum cleaner; (c) a cyclone unit positioned in the air flow passage upstream from a suction motor and comprising a cyclonic stage comprising a cyclone unit wall, a securing member and an openable end wherein the securing member releasably secures the openable end in a closed position; (d) the cyclonic stage comprising an upper end, a lower end, a front end and a rear end, a cyclone comprising a cyclone sidewall, a cyclone air inlet, a cyclone air outlet and a cyclone axis extending in an axial direction between the front end and the rear end of the hand vacuum cleaner, the cyclone air outlet having a direction of flow; (e) a pre-motor filter positioned in the air flow passage downstream from the cyclone air outlet and rearward of the cyclone, the pre-motor filter having a length between the upper end of the cyclonic stage and the lower end of the cyclonic stage in a direction transverse to the cyclone axis that is larger than a length of the cyclone air outlet in the direction transverse to the cyclone axis; and, (f) a cleaner body including the suction motor, the suction motor is positioned in the air flow passage downstream from the pre-motor filter, the suction motor having a motor axis and a downstream end, the cyclonic stage is provided forward of the suction motor, wherein the pre-motor filter has an outer perimeter defining a volume and the cyclone axis and the motor axis each extend through the volume, and wherein the cyclone axis is generally parallel to the motor axis, and wherein when the openable end is opened, the openable end has an opening, the opening has a length between the upper end of the cyclonic stage and the lower end of the cyclonic stage in a direction transverse to the cyclone axis, and the length of the pre-motor filter is generally equal to the length of the opening, and wherein the cyclonic stage together with the securing member is removably mountable to the cleaner body by a hand manipulatable mechanical fastener whereby the cyclonic stage is removable from the cleaner body with the openable end in the closed position, and wherein, when the first cyclonic stage is removed, the pre-motor filter is accessible for removal.
8. The hand vacuum cleaner of claim 7, wherein, when the openable end is in an open position, the openable end opens a cyclone chamber and a dirt collection chamber.
9. The hand vacuum cleaner of claim 7, wherein the motor axis and the cyclone axis are co-axial.
10. The hand vacuum cleaner of claim 7, further comprising a post-motor filter positioned in the air flow passage downstream from the suction motor, the post-motor filter has an outer perimeter defining a volume and the cyclone axis and the motor axis each extend through a central portion of the volume of the post-motor filter.
11. The hand vacuum cleaner of claim 10, wherein the post-motor filter has a diameter that is different to the pre-motor filter diameter.
12. The hand vacuum cleaner of claim 11, wherein the diameter of the post-motor filter is smaller than a diameter of the rear end of the first cyclonic stage.
13. The hand vacuum cleaner of claim 7, wherein the suction motor has a diameter that is smaller than the diameter of the pre-motor filter.
14. The hand vacuum cleaner of claim 7, further comprising a post-motor filter positioned in the air flow passage downstream from the suction motor, the post-motor filter has a diameter that is smaller than a diameter of the rear end of the first cyclonic stage.
15. The hand vacuum cleaner of claim 14, wherein the diameter of the pre-motor filter is different to the diameter of the post motor filter.
16. The hand vacuum cleaner of claim 7, the openable end has a radial centre and the cyclone axis and the motor axis extend through the radial centre.
17. The hand vacuum cleaner of claim 16, wherein the motor axis and the cyclone axis are co-axial.
18. The hand vacuum cleaner of claim 7, wherein when the openable end is opened, the openable end of the first cyclone unit is opened and has an opening, the opening has a diameter in the direction transverse to the cyclone axis, and the rear end of the first cyclonic stage has a diameter that is generally equal to the diameter of the opening.
19. The hand vacuum cleaner of claim 7, further comprising a post-motor filter positioned in the air flow passage downstream from the suction motor, the post-motor filter having a radial outer perimeter which is positioned radially outwardly of a motor of the suction motor.
20. The hand vacuum cleaner of claim 7, further comprising a post-motor filter positioned in the air flow passage downstream from the suction motor, the post-motor filter has a curved outer perimeter that defines a volume, the volume has a radially inner central portion and the cyclone axis and the motor axis each extend through the central portion of the volume.
21. The hand vacuum cleaner of claim 7, wherein the suction motor has a length in the direction transverse to the cyclone axis that is smaller than the length of the pre-motor filter.
Description
DRAWINGS
(1) In the detailed description, reference will be made to the following drawings, in which:
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DESCRIPTION OF VARIOUS EXAMPLES
(14) Various apparatuses or methods will be described below to provide an example of each claimed invention. No example described below limits any claimed invention and any claimed invention may cover processes or apparatuses that are not described below. The claimed inventions are not limited to apparatuses or processes having all of the features of any one apparatus or process described below or to features common to multiple or all of the apparatuses described below. It is possible that an apparatus or process described below is not an embodiment of any claimed invention.
(15) In the drawings attached hereto, the hand vacuum cleaner is exemplified as comprising one or two cyclonic stages. It will be appreciated that the vacuum cleaner 100 may be of various configurations (e.g., different positioning of the cyclonic stages and the suction motor and differing cyclonic stages that may comprise one or more cyclones and one or more filters).
(16) Referring to
(17) In the example shown, the vacuum cleaner 100 comprises a nozzle 112 and a cyclone unit 114, which together preferably form a surface cleaning head 116 of the vacuum cleaner 100. In the example shown, the surface cleaning head 116 is preferably provided at the front end 108 of the vacuum cleaner 100.
(18) Nozzle 112 engages a surface to be cleaned, and comprises a dirty air inlet 118, through which dirty air is drawn into the vacuum cleaner 100. An airflow passage extends from the dirty air inlet 118 to a clean air outlet 120 of the cleaner 100. In the example shown, clean air outlet 120 is at the rear 110 of the cleaner 100.
(19) Cyclone unit 114 is provided in the airflow passage, downstream of the dirty air inlet 118. Cyclone unit 116 has a front end 190, and a rear end 192. In the example shown, the cyclone unit 114 is a one piece assembly comprising one cyclone 122, and one dirt collection chamber 124, which are integrally formed. In alternate examples, as will be described hereinbelow with respect to
(20) In the example shown, the nozzle 112 is positioned at the lower portion 106 of the vacuum cleaner 100. Preferably, as exemplified, nozzle 112 is positioned at the bottom of the vacuum cleaner 100, and, preferably, beneath the cyclone unit 114. However, it will be appreciated that nozzle 112 may be connected to the cyclone unit or dirt collection chamber at alternate locations.
(21) Preferably, as exemplified, nozzle 112 may be on lower surface 157 of cyclone unit 114 and may share a wall with the cyclone unit 114. For example, in a particularly preferred design, the upper wall 126 of the nozzle 112 may be a lower wall of the cyclone unit 114. As shown in
(22) Preferably, in the example shown, the nozzle 112 is fixedly positioned at the lower portion 106 of the vacuum cleaner 100. That is, the nozzle 112 is not movable (e.g., rotatable) with respect to the remainder of the vacuum cleaner 100, and is fixed at the lower portion 106 of the vacuum cleaner 100.
(23) As shown in
(24) Preferably, nozzle 112 comprises an airflow chamber 136 wherein at least a portion, and preferably a majority, of the lower surface 134 of the chamber is open. In an alternate design as exemplified by
(25) An open sided design is exemplified in
(26) Preferably, one or more depending walls 128 extend downwardly from the upper nozzle wall 126. The depending wall is preferably generally U-shaped. In one embodiment, a depending wall 128 is provided rearward of opening 138. In other embodiments, depending walls may alternately or in addition be provided on the lateral sides of opening 138. It is preferred that the depending walls may be continuous to define a single wall as shown, or may be discontinuous. The depending walls may be provided on each lateral side of opening 138 and rearward thereof. Further, depending walls 128 may extend a substantial distance to the front end 108 and, preferably, essentially all the way to front end 108. The depending wall 128 may be continuous to define a single wall as shown, or may be discontinuous. The depending wall is preferably rigid (e.g., integrally molded with cyclone unit 114). However, they may be flexible (e.g., bristles or rubber) or moveably mounted to cyclone unit 114 (e.g., hingedly mounted).
(27) Preferably, the lower end 132 of depending wall 128 is spaced above the surface being cleaned when the hand vacuum cleaner is placed on a surface to be cleaned. As exemplified in
(28) The height of the depending wall 128 (between upper nozzle wall 126 and lower end 132) may vary. In some examples, the depending wall may have a height of between about 0.05 and about 0.875 inches, preferably between about 0.125 and about 0.6 inches and more preferably between about 0.2 and about 0.4 inches. The height of depending wall 128 may vary but is preferably constant.
(29) As exemplified, the open end of the U-shape defines an open side 130 of the nozzle 114, and forms the dirty air inlet 118 of the cleaner 100. In the example shown, the open side 130 is provided at the front of the nozzle 114. In use, when optional wheels 135 are in contact with a surface, the open side 130 sits above and is adjacent a surface to be cleaned (e.g. floor F). As mentioned hereinabove, preferably, lower end 132 of depending walls 128 is spaced above floor F. Accordingly, some air may enter nozzle 114 by passing underneath depending wall 132. In such a case, the primary air entry to nozzle 114 is via open side 130 so that dirty air inlet 118 is the primary air inlet, with a secondary air inlet being under depending wall 128.
(30) In the example shown, the lower end 132 of the depending wall 128 defines an open lower end 134 of the nozzle 114. The open lower end 134 preferably extends to the front 108 of the cleaner 100, and merges with the open side 130. In use, the exemplified nozzle 112 has an open lower end 134 that faces a surface to be cleaned.
(31) In the example shown, a plurality of wheels 135 are mounted to the depending wall 128, and extend lower than the lower end 132 of the depending wall 128. Accordingly, in use, when wheels 135 are in contact with a surface, the lower end 132 of the depending wall 128 is spaced from the surface to be cleaned, and the space between the lower end of the depending wall 128 and the surface to be cleaned form the secondary dirty air inlet to the vacuum cleaner 100. It will be appreciated that wheels 135 are optional. Preferably, wheels 135 are positioned exterior to the airflow path through nozzle 112, e.g., laterally outwardly from depending wall 128. Preferably a pair of front wheels 135 are provided. Preferably, the wheels are located adjacent front 108. Optionally, one or more rear wheels 180 may be provided. In an alternate embodiment, no wheels may be provided.
(32) The upper nozzle wall 126, depending wall 128, and open lower end 134 of the nozzle 112 define open sided airflow chamber 136 of the nozzle. In use, when wheels 135 are in contact with a horizontal surface, the nozzle 112 and the airflow chamber 136 preferably extend generally horizontally, and preferably linearly along a nozzle axis 113 (see
(33) An opening 138 maybe provided in the upper nozzle wall 126, and is in communication with the airflow chamber 136. Opening 138 may be of any size and configuration and at various locations in upper nozzle wall 126. In use, when wheels 135 are in contact with a surface, the opening 138 faces a surface to be cleaned, air enters the dirty air inlet 118, passes horizontally through the airflow chamber 136, and passes into the opening 138. Opening 138 is in communication with a cyclone inlet passage 139, which is in communication with a cyclone inlet 140 of cyclone 122.
(34) As exemplified in
(35) It will be appreciated that cyclone 122 may of any configuration and orientation. Preferably, cyclone 122 comprises a chamber wall 142, which in the example shown, is cylindrical. The cyclone chamber is located inside chamber wall 142. The cyclone 122 extends along an axis 123, which, in the example shown, is preferably parallel to the nozzle axis, and/or preferably parallel to the cleaner axis 125. Axis 123 preferably extends generally horizontally when cleaner 100 is in use and wheels 135 are seated on a surface. Cyclone 122 has a front end 196, and a rear end 198. In the example shown, the front end 196 of the cyclone 122 is proximate the front end 108 of the vacuum cleaner 100.
(36) Preferably, the cyclone air inlet 140 and the cyclone air outlet 145 are at the same end of the cyclone 122 and the dirt outlet 146 is at an opposed end. The cyclone air outlet 145 may be covered by a screen or shroud or filter as is known in the art. As exemplified, the cyclone air inlet 140 is defined by an aperture in the chamber wall 142. The cyclone inlet 140 is preferably at the rear end 198 of the cyclone 122. As can be seen in
(37) As exemplified in
(38) The dirt that is separated from the air exits the cyclone via dirt outlet 146, and enters dirt collection chamber 124. Dirt outlet is preferably at the front 196 of the cyclone 122, and further, is at the front end 108 of the cleaner 100. The dirt collection chamber 124 may be internal or external to the cyclone chamber. Preferably, as exemplified, the dirt collection chamber is external. The dirt collection chamber 124 may be in communication with the cyclone chamber 122 by any means known in the art. Accordingly, one or more dirt outlets may be provided. Preferably, the dirt outlet is at the end opposed to the air inlet and, preferably, the dirt outlet is at the front end 108.
(39) In the example shown, dirt collection chamber 124 preferably comprises two portions. A first portion 148 is provided immediately adjacent the dirt outlet 146, and is at the front end 108 of the cleaner 100. A second portion 150 is concentric with the cyclone 122. A lower portion 152 of the second portion 150 is below the cyclone. As exemplified, nozzle 112 is positioned below first portion 148, and lower portion 152. Accordingly, dirt chamber 124 may comprise an annular chamber surrounding the cyclone 122.
(40) A separation plate 154 may be provided in the dirt collection chamber 124, and may be mounted in facing relation to the dirt outlet 146. The separation plate 154 aids in preventing dirt in dirt chamber 124 from re-entering cyclone 122. Preferably, plate 154 is spaced from dirt outlet 146. Plate 154 may be mounted by any means to any component in cyclone unit 114. As exemplified, the separation plate may be mounted on an arm 156, which extends from a front wall 158 at the front end 190 of the cyclone unit 114.
(41) Cyclone unit 114 may be emptied by any means known in the art. For example, one of the ends of the cyclone unit 114 may be openable and/or removable. The end may open cyclone chamber as well as the dirt collection chamber. As exemplified in
(42) The rear portion of the dirt collection chamber 124 may be closed by wall 179. In the example illustrated in
(43) The clean air exiting cyclone 122 passes through outlet 145 of outlet passage 144, exits surface cleaning head 116, and passes into the cleaner body 160. In the example shown, the cleaner body 160 is downstream of the surface cleaning head 116, and positioned rearward of the surface cleaning head 116. The cleaner body comprises a suction motor housing 168, which houses an optional pre-motor filter 162, a suction motor 164 and may house an optional post-motor filter 166. As can be seen in
(44) In the example shown, suction motor housing 168 further houses a pre-motor filter 162. One or more filters may be used. Pre-motor filter 162 is provided in the airflow path preferably adjacent and downstream of the outlet passage 144, and preferably facing the outlet 145. Pre-motor filter 162 has an inlet 163, and an outlet 167. Pre-motor filter 162 serves to remove remaining particulate matter from air exiting the cyclone 122, and may be any type of filter, such as a foam filter. As can be seen in
(45) Suction motor 164 is provided in the airflow path adjacent and downstream of the pre-motor filter 162. The suction motor 164 may be any type of suction motor. The suction motor draws air into the dirty air inlet 118 of the cleaner 100, through the airflow path past the suction motor 164, and out of the clean air outlet 120. The suction motor 164 has a motor axis 165, which is generally parallel to the axis of rotation of a suction fan (not shown) of the suction motor. In the example shown, the motor axis 165 and the cyclone axis 123 extend in the same direction and are generally parallel. Further, in the example shown, the inlet 163 and the outlet 167 of the pre-motor 162 filter are generally transverse to the motor axis 165. That is, the inlet 163 and the outlet 167 of the pre-motor filter 162 are defined in planes that are transverse to the motor axis 165.
(46) The cleaner body 160 preferably further comprises a post-motor filter housing 170. A post motor filter 166 is provided in the post-motor filter housing 170. The post motor filter 166 is provided in the airflow path downstream of, and preferably adjacent, the suction motor 164. The post-motor filter comprises an inlet 169 and an outlet 171. Outlet 171 is at the rear 110 of cleaner 100. In the example shown, the plane of the inlet 169 and, preferably in addition, the plane of the outlet 171 are generally transverse to the motor axis 165. Accordingly, the pre-motor filter air inlet 163, the pre-motor filter air outlet 167, the post motor filter air inlet 169 and optionally the post motor filter air outlet 171 are aligned. Post motor filter 166 serves to remove remaining particulate matter from air exiting the cleaner 100. Post-motor filter 166 may be any type of filter, such as a HEPA filter.
(47) Clean air outlet 120 is provided downstream of post-motor filter 166. Clean air outlet 120 may comprise a plurality of apertures formed in housing 170.
(48) In the example shown, cleaner body 160 is preferably removably mounted to surface cleaning head 116, such as by a bayounet mount, a screw mount or hand manipulateable mechanical fasteners. For example, cleaner body 160 may be entirely removable from surface cleaning head 116, or pivotally mounted to surface cleaning head 116. Accordingly, cleaner body 160 and surface cleaning head 116 may be separated in order to provide access to the interior of cleaner body 160 or surface cleaning head 116. In the example illustrated in
(49) One or more additional wheels 180 may be mounted to housing 161,
(50) preferably at lower portion 106, and may be used in conjunction with wheels 135. Preferably, a single rear wheel 180 is provided. Preferably, rear wheel 180 is located on a centre line of the vacuum cleaner and rearward of the depending wall 128.
(51) Referring now to
(52) with the first digit incremented to 8 to refer to the figure number, an alternate example of a hand vacuum cleaner 800 is shown. In this example, front wall 858 is not pivotally mounted to wall 815. Rather, wall surface cleaning head 816 is pivotally mounted to body 860.
(53) Cleaner 800 further comprises a second optional cyclone unit 851 downstream of the first cyclone unit 814, between first cyclone unit 814 and pre-motor filter 862. In the example shown, the second cyclone unit 851 comprises a plurality of cyclones in parallel. Each of the plurality of cyclones is parallel to the first cyclone axis 823. Second cyclone unit 851 has an air inlet 853 and a plurality of air outlets 855. The direction of flow into the inlet 853 (indicated by arrow A2), and out of the outlets 855 (indicated by arrows A3) is the same as the direction of flow through the outlet 845 of the first cyclone unit 814 (also indicated by arrow A2).
(54) Referring now to
(55) In the embodiment shown, upright cleaning apparatus 900 comprises a floor cleaning unit 902, which comprises a surface cleaning head 904. The surface cleaning head comprises a dirty air inlet 906. A handle 908 is drivingly connected to the surface cleaning head 904, such that a user may grip the handle 908 and move the surface cleaning head 904 along a surface to be cleaned.
(56) As exemplified, the surface cleaning unit 100 is connectable in airflow communication with the surface cleaning head 904. More particularly, the surface cleaning unit is connectable to the surface cleaning head 904 such that an airflow passage extends from the dirty air inlet 906 of the surface cleaning head to the clean air outlet 120 of the surface cleaning unit 100. For example, as shown, a portion 910 of the airflow passage extends between the surface cleaning head 904 and the surface cleaning unit 100. The portion 910 comprises a flexible conduit 912, which in the embodiment shown is hose. An attachment member 914 is provided, which connects the flexible conduit 912 to the cyclone unit 114 of the surface cleaning unit.
(57) As exemplified, the surface cleaning unit 100 is removably mounted to and supported by handle 908, which extends upwardly from the floor cleaning unit 902 and comprises a handgrip 909. Preferably, handle 908 comprises a mount 914. In the embodiment shown, mount 914 comprises a U-shaped recess. The attachment member 914 is lockably receivable in the U-shaped recess, to mount the surface cleaning unit 100 to the handle 908 such that, the cyclone unit 114 and the suction motor 164 are supported by the handle 908.
(58) In the exemplified embodiment, the attachment member 914 mounts the cyclone unit 114 to the handle 908. In alternate embodiments, any other portion of the surface cleaning unit 100, such as the motor housing 168, or the handle 102, may be mounted to the handle 908. Further, the portion may be mounted to the handle indirectly, such as via attachment member 914 as shown,
(59) As can be seen in
(60) Preferably, surface cleaning unit 100 is operable both when mounted to the floor cleaning unit 902, and when removed from the floor cleaning unit 902. That is, as shown in