SPRING ASSEMBLY HAVING A COIL SPRING AND AN ANTI-ENTANGLEMENT ELEMENT
20190383343 ยท 2019-12-19
Inventors
Cpc classification
B65D57/00
PERFORMING OPERATIONS; TRANSPORTING
B65D67/00
PERFORMING OPERATIONS; TRANSPORTING
F16F1/128
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B65D25/106
PERFORMING OPERATIONS; TRANSPORTING
International classification
F16F1/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The present invention relates to a spring assembly, including: a coil spring having an inner space formed by the spring windings thereof; and an anti-entanglement element for protection against entanglement of the spring assembly, in particular with at least one further spring assembly or with at least one other coil spring; wherein the anti-entanglement element is partially disposed in the inner space formed by the spring windings and extends longitudinally through at least a portion of the inner space; and wherein the anti-entanglement element (14, 26) is provided in the form of an anti-entanglement stirrup, formed separately from the coil spring and clampingly supported in the inner space; or wherein the anti-entanglement element is provided in the form of an anti-entanglement pin, which is formed separately from the coil spring and has a front loss-prevention or captive end and a rear stop end.
Claims
1. A container comprising a plurality of spring assemblies arranged therein without entanglement, said spring assemblies each comprising: a coil spring having an inner space formed by the spring windings thereof; and an anti-entanglement element for protection against entanglement of the spring assembly with at least one further spring assembly or with at least one other coil spring; wherein the anti-entanglement element is partially disposed in the inner space formed by the spring windings and extends longitudinally through at least a portion of the inner space, prevents entering of the windings of adjacent coil springs into the inner space and windings of adjacent coil springs abut the anti-entanglement element in order to avoid that the windings of adjacent coil springs get into engagement with each other, thus causing coil springs to get entangled with each other; and wherein the anti-entanglement element is provided in the form of an anti-entanglement stirrup, in particular an anti-entanglement wire stirrup, formed separately from the coil spring and clampingly supported in the inner space; or wherein the anti-entanglement element is provided in the form of an anti-entanglement pin, in particular an anti-entanglement plastic pin, which is formed separately from the coil spring and has a front captive end and a rear stop end.
2. The container according to claim 1: wherein the anti-entanglement stirrup of a respective spring assembly comprises at least two stirrup legs and a stirrup junction which integrally connects the at least two stirrup legs; and/or wherein at least one of the stirrup legs of the anti-entanglement stirrup is provided with at least one nose, with at least one bead, and/or with at least one step; and/or wherein the anti-entanglement stirrup comprises furthermore stirrup ends, in particular outwardly directed stirrup ends with respect to the axis of symmetry of the anti-entanglement stirrup; and/or wherein the anti-entanglement stirrup comprises furthermore eyelet-shaped, in particular curved, stirrup ends.
3. The container according to claim 2: wherein the anti-entanglement stirrup of a respective spring assembly is clampingly supported in the inner space of the coil spring formed by the spring windings such that the axis of symmetry of the coil spring and the axis of symmetry constitute a common axis; and/or that the at least two stirrup legs abut a plurality of the inner sides of spring windings and that an outwardly directed clamping force acts on the inner sides of the spring windings; and/or that the stirrup ends, with respect to the axis of symmetry of the coil spring, protrude at an axial end of the coil spring in radial outward direction.
4. The container according to claim 2: wherein the anti-entanglement stirrup of a respective spring assembly comprises two stirrup legs with a respective stirrup end and a stirrup junction integrally connecting the two stirrup legs; and wherein the anti-entanglement stirrup is designed such that the stirrup junction biases the two stirrup legs, in the position not introduced into the inner space formed by the spring windings, outwardly to such an extent that the distance between the portions of the stirrup ends adjoining the outwardly projecting stirrup ends is greater than the inner diameter of the coil spring; and/or that by a compressive force acting on the outwardly projecting stirrup ends in the radial direction for introducing the anti-entanglement stirrup into the inner space and for removing the anti-entanglement stirrup (14) from the inner space, the two stirrup legs (16) can be compressed in the radial direction to such an extent that the distance between the portions of the stirrup legs (16) adjoining the outwardly projecting stirrup ends (20) is smaller than the inner diameter of the coil spring (4).
5. The container according to claim 2: wherein the anti-entanglement stirrup (26) of a respective spring assembly (34) has three stirrup legs with a respective stirrup end and a stirrup junction which integrally connects the three stirrup legs to each other, said stirrup legs being staggered in particular at an angle of approximately 120 to each other in the circumferential direction; and wherein the anti-entanglement stirrup is designed such that the stirrup junction biases the three stirrup legs, in the position not introduced into the inner space formed by the spring windings, outwardly to such an extent that the corners of the triangle formed by the portions of the stirrup legs adjoining the outwardly projecting stirrup ends and located in a plane perpendicular to the axis of symmetry of the anti-entanglement stirrup, lie on a circle whose diameter is greater than the inner diameter of the coil spring; and/or that, by way of a compressive force acting in the radial direction on the outwardly projecting stirrup ends for introducing the anti-entanglement stirrup into the inner space and for removing the anti-entanglement stirrup from the inner space, the three stirrup legs are compressible in the radial direction to such an extent that the corners of the triangle formed by the portions of the stirrup legs adjoining the outwardly projecting stirrup ends which lie in a plane perpendicular to the axis of symmetry of the anti-entanglement stirrup, lie on a circle whose diameter is smaller than the inner diameter of the coil spring.
6. The container according to any claim 2: wherein the anti-entanglement stirrup of a respective spring assembly extends so far into the inner space of the coil spring formed by the spring windings that the outwardly projecting stirrup ends abut the first winding of the coil spring, and/or that the stirrup junction is arranged radially inside the last winding or one of the last windings of the coil spring.
7. The container spring assembly according to claim 1: wherein the anti-entanglement pin of a respective spring assembly has a pin body whose diameter is smaller than the inner diameter of the coil spring and which has a longitudinal opening extending in the axial direction through the pin body; and/or wherein the pin body is in particular tubular.
8. The container according to claim 7: wherein the front captive end is formed to permit actuation thereof through the longitudinal opening of the pin body; and/or wherein the rear stop end is designed as a broadened insertion-depth limiting collar formed integrally with the pin body and having a diameter which is greater than the inner diameter of the coil spring.
9. The container according to claim 7: wherein the diameter of the front captive end in the unactuated state is greater than the inner diameter of the coil spring; and/or wherein the diameter of the front captive end is variable, in particular by actuation with an actuating pin which is inserted through the longitudinal opening of the pin body; and/or wherein the front captive end can be actuated by an actuating pin inserted through the longitudinal opening of the pin body, such that the diameter of the front captive end decreases such that it is smaller than the inner diameter the coil spring.
10. The container according to claim 9: wherein the front captive end comprises at least two loss-prevention arms which are arranged beginning at the front end of the pin body and in particular are formed integrally therewith; and/or wherein the at least two loss-prevention arms each have at least one radially outwardly curved bulge portion and a front forceps end; and/or wherein the at least two loss-prevention arms are designed to be bendable, in particular bendable such that, in case of an axially forwardly directed actuation of the front forceps ends of the loss-prevention arms by way of an actuating pin introduced through the longitudinal opening of the pin body, the bulge portions of the loss-prevention arms are stretched, thereby reducing the diameter of the bulge portions; wherein, in doing so, the diameter of the bulge portions decreases from a larger diameter which is greater than the inner diameter of the coil spring to a smaller diameter which is smaller than the inner diameter of the coil spring.
11. The container according to claim 7: wherein the pin body of the anti-entanglement pin is disposed in the inner space formed by the spring windings, the rear stop end abuts the rearmost winding of the coil spring and the front captive and, in particular the bulge portions of the loss-prevention arms, is/are arranged in front of the foremost winding of the coil spring; and wherein in particular the bulge regions of the loss-prevention arms assume a diameter which is greater than the inner diameter of the coil spring.
12. A method for introducing an anti-entanglement stirrup into an inner space of a coil spring, in particular for forming a spring assembly for a container comprising a plurality of spring assemblies (2, 34) arranged therein without entanglement, according to claim 1, comprising: providing a coil spring having an inner space formed by the spring windings thereof; providing an anti-entanglement stirrup having at least two stirrup legs, a stirrup junction integrally connecting the at least two stirrup legs to each other, and outwardly directed stirrup ends disposed beginning at the ends of the stirrup legs; compressing the stirrup ends in the radial direction by a compressive force acting on the stirrup ends in the radial direction, to such an extent that the distance between the portions of the stirrup legs adjoining the outwardly projecting stirrup ends is less than or equal to the inner diameter of the coil spring; inserting the anti-entanglement stirrup into the inner space of the coil spring, in particular to such an extent that the outwardly projecting stirrup ends abut the first winding of the coil spring and/or such that the stirrup junction is disposed radially within the last winding or one of the last windings of the coil spring; and terminating the compression of the stirrup ends.
13. A method for removing the anti-entanglement stirrup from the inner space of a coil spring in a spring assembly for a container comprising a plurality of spring assemblies arranged therein without entanglement, according to claim 1, comprising: providing a spring assembly for a container comprising a plurality of spring assemblies arranged therein without entanglement, according to claim 1; compressing the stirrup ends in the radial direction by a compressive force acting on the stirrup ends in the radial direction, to such an extent that the distance between the portions of the stirrup legs adjoining the outwardly projecting stirrup ends is smaller than the inner diameter of the coil spring; removing the anti-entanglement stirrup from the inner space of the coil spring, in particular by dropping the coil spring due to its gravity; and terminating the compression of the stirrup ends.
14. A method for introducing an anti-entanglement pin into an inner space of a coil spring, in particular for forming a spring assembly for a container comprising a plurality of spring assemblies arranged therein without entanglement, according to claim 1, comprising: providing a coil spring having an inner space formed by the spring windings thereof; providing an anti-entanglement pin having a pin body whose diameter is smaller than the inner diameter of the coil spring and which has a longitudinal opening extending axially through the pin body, having a front captive end which is adapted to be actuated through the longitudinal opening of the pin body, and having a rear stop end formed as a broadened insertion-depth limiting collar open formed integrally with the pin body and having a diameter which is larger than the inner diameter of the coil spring; actuating the front captive end by inserting an actuating pin through the longitudinal opening of the pin body such that the diameter of the front captive end decreases such that it is smaller than the inner diameter of the coil spring; inserting the anti-entanglement pin into the inner space of the coil spring or dropping the coil spring onto the anti-entanglement pin, in particular so far that the broadened insertion-depth limiting collar abuts the rearmost winding of the coil spring and/or the front captive end is arranged in front of the foremost winding of the coil spring; and terminating the actuation of the front captive end by pulling the actuating pin out of the longitudinal opening of the pin body.
15. A method for removing the anti-entanglement pin from the inner space of a coil spring in a spring assembly for a container comprising a plurality of spring assemblies arranged therein without entanglement, according to claim 1, comprising: providing a spring assembly for a container comprising a plurality of spring assemblies arranged therein without entanglement, according to claim 1; actuating the front captive end by inserting an actuating pin through the longitudinal opening of the pin body such that the diameter of the front captive end decreases such that it is smaller than the inner diameter of the coil spring; and withdrawing the anti-entanglement pin from the inner space of the coil spring.
16. The use of a spring assembly for arrangement thereof without entanglement in a container comprising a plurality of other spring assemblies, said spring assembly comprising: a coil spring having an inner space formed by the spring windings thereof; and an anti-entanglement element for protection against entanglement of the spring assembly with at least one further spring assembly or with at least one other coil spring; wherein the anti-entanglement element is partially disposed in the inner space formed by the spring windings and extends longitudinally through at least a portion of the inner space, prevents entering of the windings of adjacent coil springs into the inner space and windings of adjacent coil springs abut the anti-entanglement element in order to avoid that the windings of adjacent coil springs get into engagement with each other, thus causing coil springs to get entangled with each other; and wherein the anti-entanglement element is provided in the form of an anti-entanglement stirrup, in particular an anti-entanglement wire stirrup, formed separately from the coil spring and clampingly supported in the inner space; or wherein the anti-entanglement element is provided in the form of an anti-entanglement pin, in particular an anti-entanglement plastic pin, which is formed separately from the coil spring and has a front captive end and a rear stop end.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0076] The invention will be explained in more detail below by way of embodiments with reference to the accompanying drawings.
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DETAILED DESCRIPTION OF THE INVENTION
[0089] In the figures, like reference numerals designate the same or functionally identical components, unless indicated otherwise.
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[0091] The first spring assembly 2 comprises a first coil spring 4 with an inner space 8 formed by its spring windings 6. The first coil spring 4 in the image shown extends obliquely from the upper left to the lower right. The spring windings 6 merge at one end of the first coil spring 4 into a lower end winding 10 and at the upper end into an upper end winding 12. There may also be provided a plurality of upper and lower end windings 10, 12, respectively, which then e.g. directly abut each other, thereby forming particularly stable end portions of the first coil spring 4 in which the windings 10, 12 abut each other. Between the end windings 10 and 12, the spring windings 6 have a greater pitch, and adjacent spring windings 6 do not abut each other but form a space therebetween. In the region of the end windings 10, 12, the pitch of the first coil spring 4 is very small, so that the lower end winding 10 and the upper end winding 12 each form an approximately annular end of the first coil spring 4.
[0092] Furthermore, the first spring assembly 2 comprises a first anti-entanglement stirrup 14 which acts as a anti-entanglement element. The first anti-entanglement stirrup 14 is formed as a wire stirrup separately from the coil spring 4 and has two stirrup legs 16 and a stirrup bow or junction 18 integrally connecting the two stirrup legs 16 to each other. In the drawing, the stirrup junction 18 can be seen on the upper left below the upper end winding 10. The stirrup legs 16 then extend from the stirrup junction 18 in the inner space 8 of the first coil spring 4 towards the lower right. In the area where the stirrup legs 16 exit from the inner space 8 of the first coil spring 4, the stirrup legs 16 are bent radially outwardly relative to the first coil spring 4, and extend outwardly of the inner space 8 of the first coil spring 4 as outwardly directed stirrup ends 20 with respect to the axis of symmetry of the first anti-entanglement stirrup 14. The stirrup ends 20 protrude from the longitudinal extension direction of each stirrup leg 16 holding them at a large angle, which in the present embodiment is about 90 degrees.
[0093] The first anti-entanglement stirrup 14 is clampingly supported or held in the inner space 8 of the first coil spring 4. For this purpose, the stirrup legs 16 abut a plurality of the inner sides of the windings 6 and exert an outwardly directed clamping force on the inner sides of the windings 6. The clamping force results from an elastic biasing by compression of the stirrup legs 16 when introducing them into the first coil spring 4.
[0094] The anti-entanglement stirrup 14 prevents penetration of the windings of adjacent coil springs into the inner space 8 of the first coil spring 4. The windings of adjacent coil springs abut the anti-entanglement element, which in the instant case is the anti-entanglement stirrup. This avoids that the windings of the coil springs come into engagement and interlock or get entangled with each other. This is particularly advantageous when a plurality of coil springs are arranged in a common container, as is the case for example in the manufacture of coil springs, when the coil springs manufactured immediately before are dispensed into a common container and when the coil springs are transported in a common container, for example, from the place of manufacture of the coil springs to the destination or installation location, where the coil springs are brought into their intended use position.
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[0096] The method comprises the following steps, which are designated as
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[0100] Alternatively, the anti-entanglement stirrup 14 can also be inserted into the inner space 8 of the coil spring 4, without the outwardly projecting stirrup ends 20 abutting the first winding or lowermost winding 10 of the coil spring.
[0101] As an alternative, the anti-entanglement stirrup 14 can also be inserted or pushed so far into the inner space 8 of the coil spring 4 that the stirrup junction 18 projects beyond the last winding or upper end winding 12.
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[0105] Radially outside the stirrup ends 20, there are again arranged clamping jaws 22 which correspond to the clamping jaws 22 described in
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[0107] The coil spring 4 can now be moved from the anti-entanglement stirrup 14 towards the left into the component 24. This can be effected by relative movement of the clamping jaws 22 towards the component 24. Alternatively, the clamping jaws 22 and the component 24 may remain in an unchanged relative position with respect to each other, and the movement of the coil spring 4 into the component 24 can be effected by a separate displacement element which, though not shown in
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[0111] The second spring assembly 34 comprises a second coil spring 36 having an inner space 40 formed by the spring windings 38 thereof. The second coil spring 36 in the figure extends from left to right. The windings 38 of the second coil spring 36 in the figure merge into a lower end winding 42 at the right end of the second coil spring 36 and into an upper end winding 44 at the upper end. The pitch of the second coil spring 36 is very small, so that said coil spring 36 is illustrated approximately as a cylindrical body. Although the windings of the second coil spring 36 are shown in
[0112] Furthermore, the second spring assembly 34 comprises a second anti-entanglement stirrup 26, which acts as anti-entanglement element. In the second anti-entanglement stirrup 26, three stirrup legs 28 are connected to each other via a stirrup junction 30. The stirrup legs 28 extend from the stirrup junction 30 through the inner space 40 of the second coil spring 36 towards the right. In the area where the stirrup legs 28 exit from the inner space 40 of the second coil spring 36, the stirrup legs 28 are bent radially outward with respect to the second coil spring 36 and extend outside of the inner space 40 of the second coil spring 36 as outwardly directed stirrup ends 32 with respect to the axis of symmetry of the anti-entanglement stirrup 14.
[0113] In
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[0116] The third spring assembly 46 comprises a coil spring 4, which in structure corresponds to the first coil spring 4 according to the first embodiment, which will not be described again in detail here.
[0117] Furthermore, the third spring assembly 46 comprises as anti-entanglement element an anti-entanglement pin 48 formed separately from the coil spring. The anti-entanglement pin 48 extends through the inner space 8 formed by the spring windings 6 along the coil spring 4. For this purpose, the anti-entanglement pin 48 has a pin body 50, the diameter of which is smaller than the inner diameter of the coil spring 4. The anti-entanglement pin 48 is made of plastics in this embodiment, but may also be made of other materials, e.g. metal. The pin body 50 has a longitudinal opening 52 extending in the axial direction through the pin body 50.
[0118] The anti-entanglement pin 48 has a rear stop end, which is formed as broadened insertion-depth limiting collar 54 which is integrally formed with the pin body 50 and the diameter of which is greater than the inner diameter of the coil spring 4. Upon insertion of the anti-entanglement pin 48 into the coil spring 4, the insertion-depth limiting collar 54 limits the axial insertion of the anti-entanglement pin 48 into the coil spring 4 by its diameter which is greater than the inner diameter of the coil spring 4. The anti-entanglement pin 48 comprises furthermore a loss-prevention or captive end which, in this embodiment, is in the form of two flexible loss-prevention arms 56 beginning at the front end of the pin body 50 and formed integrally therewith in the present embodiment. The loss-prevention arms 56 each have a radially outwardly curved bulge portion 57 and a front forceps end 58.
[0119] Upon activation of the front forceps end 58 of the loss-prevention arms 56 in axial forward direction, i.e. away from the insertion-depth limiting collar 54, by way of an actuating pin (not shown in
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[0121] The sequence of the method is illustrated in accordance with
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[0138] The third anti-entanglement stirrup 64 from
[0139] A similar end design with eyelet ends 66 is also present in the fifth anti-entanglement stirrup 76 according to
[0140] In case of the eyelet ends 66 of the sixth anti-entanglement stirrup 80 of
[0141] In the seventh anti-entanglement stirrup 82 of
[0142] It is prevented by such eyelet ends that the ends of the stirrup legs 16 themselves lead to entanglements with other spring assemblies, other anti-entanglement stirrups or other coil springs. Likewise, there is prevented damage to the packaging material, such as puncturing of transport bags, in which such anti-entanglement stirrups, coil springs and spring assemblies are transported. Finally, abrasion in the plastic bag is prevented, so that the formation of particles during transport is minimized.
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[0144] In case of the first variant of the fourth anti-entanglement stirrup 68, the two noses 70 are arranged approximately in a middle portion of the stirrup legs 16, and in the second variant, the two noses 70 are arranged in a front portion near the stirrup ends 20 of the stirrup legs 16.
[0145] In case of the fourth spring assembly 72, in which the fourth anti-entanglement stirrup 68, second variant, has been introduced into the inner space of the first coil spring 4 from the right, as described with respect to
[0146] In case of the fifth anti-entanglement stirrup 76, each of the two stirrup legs 16 is provided with two beads 78 which are located in a plane spanned by the stirrup legs 16 and the stirrup junction 18 and extend a certain distance inwardly from the extension direction of the stirrup legs 16. In the fifth spring assembly 74, the fifth anti-entanglement stirrup 76, as described in
[0147] In case of the sixth anti-entanglement stirrup 80, both stirrup legs 16 are each formed with a multiplicity of noses 70. The noses 70 may lie in the plane which is spanned by the two stirrup legs 16 and the stirrup junction 18. Alternatively, the noses 70 may also lie in one or more other planes. The noses 70 extend outwardly with respect to the main direction of extension of the two stirrup legs 16. Between the respective adjacent noses 70, there may be provided valleys, as shown in
[0148] The sixth anti-entanglement stirrup 80 achieves particularly reliable and non-slip positioning of the anti-entanglement stirrup 80 relative to the respective coil spring and thus a particularly reliable spring assembly.
[0149] In addition, the sixth anti-entanglement stirrup 80 and the spring assembly formed therewith are also advantageously designed with respect to the withdrawal force.
[0150] The seventh anti-entanglement stirrup 82 of
[0151] With regard to the further advantages, the assembly and disassembly of the anti-entanglement stirrups 64, 68, 76, 80 and 82, as shown in
[0152] While the invention has been described with reference to exemplary embodiments and applications scenarios, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the claims. Therefore, it is intended that the invention not be limited to the particular embodiments disclosed, but that the invention will include all embodiments falling within the scope of the appended claims and can be applied to various application in the industrial as well as commercial field.