Tunneling Device for Pipe Jacking and Its Construction Method
20190383142 ยท 2019-12-19
Inventors
Cpc classification
E21D9/005
FIXED CONSTRUCTIONS
E21D9/1053
FIXED CONSTRUCTIONS
E21D9/12
FIXED CONSTRUCTIONS
E21D9/1093
FIXED CONSTRUCTIONS
E02F5/06
FIXED CONSTRUCTIONS
International classification
Abstract
Disclosed is a tunneling apparatus for use in a pipe jacking method, the tunneling apparatus including an excavating apparatus (1), a head front-end track (2), a central track (3) and a rear apparatus (4), wherein the excavating apparatus (1) is composed of a transmission apparatus (1-1) and a cutter (5), the transmission apparatus (1-1) being composed of a driving apparatus (1-1-1) and a sprocket (1-1-3); during construction, the chain cutter (5) for excavating rock and earth runs on the head front-end track (2) and the central track (3), and the shape of a head excavation face is the same as that of the cross section of a tube section (6); the rear apparatus (4) comprises a jacking apparatus (4-1), mounted in a construction well; the front end of the central track (3) is connected to the head front-end track (2), the tail end of the central track (3) is connected to the rear apparatus (4), and during construction, the driving apparatus (1-1-1) drives the chain cutter (5), so that the chain cutter (5) runs along the tracks; and a cutter on the head front-end track (2) excavates the ring-shaped rock and earth in a projection part of the cross section of the tube section (6). In a work well, an operating platform is constructed, and the impact on the surrounding environment is low. The head of a first tube section (6) is an excavating face of the excavating apparatus (1), excavated rock and earth are driven along with the chain cutter (5) into the work well, the tube section (6) is ejected into position and then the rock and earth are cleared in the tube section (6), construction is simple, quality is good, the construction period is short, and costs are low.
Claims
1. A tunneling device for pipe jacking method is characterized in that it consists of excavating device, head front-end track, middle-section track and rear device; excavating device consists of a transmission device and chain blade; transmission device consists of a driving device and chain wheel; chain blade consists of chain and blades fixed on the chain; chain blade operates on the head front-end track and the middle-section track during construction to excavate rock and soil. The tail of the head front-end track is connected to the front end of the first pipe joint; the shape of the head excavating face is the same as the that of the cross section of the pipe joint; the rear device includes a jacking device installed in the construction well; the front end of middle-section track is connected to the head front-end track; the tail end of the middle-section track is connected to the rear device, which is located on the external side of or within the pipe joint. During construction, the driving device drives the chain blade to operate along the track. The blade on the head front-end track excavates the annular rock and soil on the projected cross-section of the pipe joint. The chain blade brings the excavated rock and soil back by running backward on the middle-section track. The slurry pipeline is arranged in the excavating device, and nozzles on the end of the pipeline.
2. As claim 1, the tunneling device for jacking method is characterized in that the described middle-section track is one component of the pipe joint.
3. As in claim 1, the tunneling device for jacking method is characterized in that the described chain blade is to replace the blade on the chain in working shafts to adapt to different geological conditions.
4. As in claim 1, the tunneling device for jacking method is characterized in that the described chain blade is a multi-row chain blade along the transversal direction, which excavates instantaneously or separately as necessary.
5. As in claim 1, the tunneling device for jacking method is characterized in that the described jacking construction method includes the steps below: 1) Excavate working shafts and build working platforms; 2) Install the rear device in working shaft; 3) Connect and fix the first pipe joint and the head front-end track, and install the chain blade on the track; 4) Install the middle-section track; 5) Install the transmission device consisting of the driving device and the chain wheel, to form an excavating device; 6) Install the jacking device; 7) Drive the chain. The chain blade on the front track excavates rock and soil on front and brings it to the rear. The jacking device pushes the tail end of the pipe joint or the jacking driving device. And, the driving device pushes the end of the pipe joint to move the pipe joint forwards; 8) After jacking the first pipe joint through the specified distance, the jacking device retracts. Lower the second pipe joint, and connect the head of the second pipe joint to the end of the first pipe joint; 9) Install the chain blade on the track of the second pipe joint to form the excavating device. The chain blade excavates the rock and soil in front of the first pipe joint. The jacking device pushes the end of the pipe joint or the driving device, and the pipe joint moves forward; 10) Repeat the above actions, complete the construction of the entire pipe joint, and excavate rock and soil in the pipe joint after partial or total completion of pipe joint jacking construction; 2), 3), 4), 5) and 6) actions are listed in no particular order.
6. As in claim 1, the tunneling device for jacking method is characterized in that: I. Build working shafts outside the subway station; II. Build a tunnel perpendicular to the longitudinal direction of the station in the working shafts 1) Install the rear device in working shaft; 2) Connect and fix the first pipe joint and the head front-end track, and install the chain blade on the track; 3) Install the middle-section track; 4) Install the transmission device consisting of the driving device the tensioning device, etc., to form an excavating device; 5) Install the jacking device; 6) Drive the chain. The chain blade excavates the annular rock and soil on the projected part in front of the head and brings it to the rear. The jacking device pushes the pipe joint, to move the pipe joint forwards; 7) After jacking the first pipe joint through the specified distance, the jacking device retracts. Lower the second pipe joint, and connect the front end of the second pipe joint to the end of the first pipe joint; 8) The jacking device pushes the pipe joint, and the chain blade excavates the rock and soil in front of the head. The jacking device pushes the pipe joint to move the pipe joint forwards; 9) Repeat the above actions, complete the construction of the entire pipe joint, and excavate rock and soil in the pipe joint after partial or total completion of pipe joint jacking construction; 1), 2), 3), 4) and 5) actions are listed in no particular order. III. Build subway stations in a built tunnel 1) Install the rear device in built tunnels; 2) Connect and fix the first pipe joint and the head front-end track, and install the chain blade on the track; 3) Install the middle-section track; 4) Install the transmission device consisting of the driving device the tensioning device, etc., to form an excavating device; 5) Install the jacking device; 6) Drive the chain. The chain blade excavates the annular rock and soil on the projected part in front of the head and brings it to the rear. The jacking device pushes the pipe joint, to move the pipe joint forwards; 7) After jacking the first pipe joint through the specified distance, the jacking device retracts. Lower the second pipe joint, and connect the front end of the second pipe joint to the end of the first pipe joint; 8) The jacking device pushes the pipe joint, and the chain blade excavates the rock and soil in front of the head, the jacking device/the jacking pipe joint and the pipe joint moves forwards; 9) Repeat the above actions, complete the construction of the entire pipe joint, and excavate rock and soil in the pipe joint after partial or total completion of pipe joint jacking construction; 1), 2), 3), 4) and 5) actions are listed in no particular order.
7. As in claim 6, the tunneling device for jacking method is characterized in that the described pipe joint for subway station construction method consists of multiple rows along the transversal direction.
8. As in claim 7, the tunneling device for jacking method is characterized in that the described multi-row pipe joint along the transversal direction in the subway station construction method is to be jacked in batches during construction.
9. As in claim 6, the tunneling device for jacking method is characterized in that there are multiple said working shafts along a longitudinal direction or on both sides.
10. As in claim 6, the tunneling device for jacking method is characterized in that the described jacking pipe joint in the built tunnel is jacked along with two opposite directions.
Description
DETAILED DESCRIPTION OF THE DRAWINGS
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[0045] In the figure 1 is the tunneling device of the pipe jacking method, which consists of drive device 1-1 and chain blade 5; 1-1 is the transmission device of excavating device 1, which consists of drive device 1-1-1, tensioning device 1-1-2 and chain wheel 1-1-3; 1-1-1 is the driving device of transmission device 1-1; 1-1-2 is the tensioning device of transmission device 1-1; 1-1-3 is the chain wheel of transmission device 1-1; 2 is the head front-end track of tunneling device; 2-1 is the slurry pipeline on track 2; 3 is the middle-section track of tunneling device; 3-1 is the slurry pipeline on middle-section track 3; 4 is the rear device of tunneling device; 4-1 is the jacking device of rear device 4; 5 is the chain blade of excavating device 1; 5-1 is the chain consisted of chain blade 5, including caterpillar, rope and flexible belt; 5-1-1 is the cross of cross A consisted of chain 5-1; 5-1-2 is the cross B of the cross consisted of chain 5-1; 5-1B is the flexible belt consisted of chain blade 5; 5-2 is the blade for rock and soil excavation fixed on chain 5-1; 5-2B is the blade for rock and soil excavation fixed on flexible belt 5-1B; 6 is the pipe joint of tunneling device; 7 is the working shaft; 8 is a tunnel perpendicular to the longitudinal direction of subway station; 9 is the tunnel parallel to subway station, which is also the main structure of subway station; 9-1 is the square-shaped pipe joint on both sides of subway station 9; 9-2 is the slotted pipe joint at the upper middle of subway station 9; 9-3 is the slotted pipe joint at the lower middle of subway station 9; 10 is the tunnel; 10-1 is the slotted pipe joint in the middle of the tunnel; 10-2 is the U-shaped pipe joint on both sides of the tunnel.
DETAILED DESCRIPTION OF IMPLEMENTATION
[0046] A tunneling device for the pipe jacking method consists of an excavating device, head front-end track, middle-section track and rear device; the excavating device consists of a transmission device and chain blade, transmission device consists of a driving device and chain wheel; chain blade consists of chain and blades fixed on the chain; chain blade operates on the head front-end track and the middle-section track during construction to excavate rock and soil. The tail of the head front-end track is connected to the front end of the first pipe joint; the shape of the head excavating face is the same as the that of the cross section of the pipe joint; the rear device includes a jacking device installed in the construction well; the front end of middle-section track is connected to the head front-end track; the tail end of the middle-section track is connected to the rear device, which is located on the external side of or within the pipe joint. During construction, the driving device drives the chain blade to operate along the track. The blade on the head front-end track excavates the annular rock and soil on the projected cross-section of the pipe joint. The chain blade brings the excavated rock and soil back by running backward on the middle-section track. The slurry pipeline is arranged in the excavating device, and nozzles on the end of the pipeline.
[0047] The described middle-section track is one component of the pipe joint.
[0048] The described chain blade is to replace the blade on the chain in working shafts to adapt to different geological conditions.
[0049] The described chain blade is a multi-row chain blade along the transversal direction, which excavates instantaneously or separately as necessary.
[0050] The described jacking construction method includes the steps below: [0051] 1) Excavate working shafts and build working platforms; Excavate working shafts and build working platforms [0052] 2) Install the rear device in working shaft; [0053] 3) Connect and fix the first pipe joint and the head front-end track, and install the chain blade on the track; [0054] 4) Install the middle-section track; [0055] 5) Install the transmission device consisting of the driving device and the chain wheels, to form an excavating device; [0056] 6) Install the jacking device; [0057] 7) Drive the chain. The chain blade on the front track excavates rock and soil on front and brings it to the rear. The jacking device pushes the tail end of the pipe joint or the jacking driving device. And, the driving device pushes the end of the pipe joint to move the pipe joint forwards; [0058] 8) After jacking the first pipe joint through the specified distance, the jacking device retracts. Lower the second pipe joint, and connect the head of the second pipe joint to the end of the first pipe joint; [0059] 9) Install the chain blade on the track of the second pipe joint to form the excavating device. The chain blade excavates the rock and soil in front of the first pipe joint. The jacking device pushes the end of the pipe joint or the driving device, and the pipe joint moves forward; [0060] 10) Repeat the above actions, complete the construction of the entire pipe joint, and excavate rock and soil in the pipe joint after partial or total completion of pipe joint jacking construction; [0061] 2), 3), 4), 5) and 6) actions are listed in no particular order.
[0062] The construction method described is the construction method of the subway station, including the steps below: [0063] I. Build working shafts outside the subway station; [0064] II. Build a tunnel perpendicular to the longitudinal direction of the station in the working shafts [0065] 1) Install the rear device in working shaft; [0066] 2) Connect and fix the first pipe joint and the head front-end track, and install the chain blade on the track; [0067] 3) Install the middle-section track; [0068] 4) Install the transmission device consisting of the driving device and the tensioning device, etc., to form an excavating device; [0069] 5) Install the jacking device; [0070] 6) Drive the chain. The chain blade excavates the annular rock and soil on the projected part in front of the head and brings it to the rear. The jacking device pushes the pipe joint, to move the pipe joint forwards; [0071] 7) After jacking the first pipe joint through the specified distance, the jacking device retracts. Lower the second pipe joint, and connect the front end of the second pipe joint to the end of the first pipe joint; [0072] 8) The jacking device pushes the pipe joint, and the chain blade excavates the rock and soil in front of the head. The jacking device pushes the pipe joint to move the pipe joint forwards; [0073] 9) Repeat the above actions, complete the construction of the entire pipe joint, and excavate rock and soil in the pipe joint after partial or total completion of pipe joint jacking construction; [0074] 1), 2), 3), 4) and 5) actions are listed in no particular order. [0075] III. Build subway stations in a built tunnel [0076] 1) Install the rear device in built tunnels; [0077] 2) Connect and fix the first pipe joint and the head front-end track, and install the chain blade on the track; [0078] 3) Install the middle-section track; [0079] 4) Install the transmission device consisting of the driving device and the tensioning device, etc., to form an excavating device; [0080] 5) Install the jacking device; [0081] 6) Drive the chain. The chain blade excavates the annular rock and soil on the projected part in front of the head and brings it to the rear. The jacking device pushes the pipe joint, to move the pipe joint forwards; [0082] 7) After jacking the first pipe joint through the specified distance, the jacking device retracts. Lower the second pipe joint, and connect the front end of the second pipe joint to the end of the first pipe joint; [0083] 8) The jacking device pushes the pipe joint, and the chain blade excavates the rock and soil in front of the head, the jacking device/the jacking pipe joint and the pipe joint moves forwards; [0084] 9) Repeat the above actions, complete the construction of the entire pipe joint, and excavate rock and soil in the pipe joint after partial or total completion of pipe joint jacking construction; [0085] 1), 2), 3), 4) and 5) actions are listed in no particular order.
[0086] The described pipe joint for subway station construction method consists of multiple rows along the transversal direction.
[0087] The described multi-row pipe joint along the transversal direction in the subway station construction method is to be jacked in batches during construction.
[0088] There are multiple said working shafts along a longitudinal direction or on both sides.
[0089] The described jacking pipe joint in the built tunnel is jacked along with two opposite directions.
[0090] For a further description of this invention, refer to the followings and figures attached:
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