HOUSING PART, IN PARTICULAR MICROBATTERY AND METHOD FOR MANUFACTURING A HOUSING PART
20230014877 · 2023-01-19
Assignee
Inventors
Cpc classification
Y02P70/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M50/3425
ELECTRICITY
H01M50/172
ELECTRICITY
C03C2204/00
CHEMISTRY; METALLURGY
H01M50/154
ELECTRICITY
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M50/188
ELECTRICITY
H01M50/182
ELECTRICITY
Y02E60/13
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M50/14
ELECTRICITY
International classification
C03C10/00
CHEMISTRY; METALLURGY
Abstract
A housing part for an electrical device, which is an electrical storage device, a sensor housing, a battery, a microbattery, or a capacitor, the housing part including: a feedthrough, the housing part or a base body which is a part of the housing part including the feedthrough, the feedthrough having at least one opening, the at least one opening having a wall with a reduced enclosure length EL.sub.red, the at least one opening configured for receiving a conductive material or a conductor in a glass material or a glass-ceramic material, the reduced enclosure length EL.sub.red being in a range of 0.05 mm to 0.6 mm, 0.1 mm to 0.5 mm, 0.1 mm to 0.4 mm, or 0.15 mm to 0.2 mm.
Claims
1. A housing part for an electrical device, which is an electrical storage device, a sensor housing, a battery, a microbattery, or a capacitor, the housing part comprising: a feedthrough, the housing part or a base body which is a part of the housing part including the feedthrough, the feedthrough having at least one opening, the at least one opening having a wall with a reduced enclosure length EL.sub.red, the at least one opening configured for receiving a conductive material or a conductor in a glass material or a glass-ceramic material, the reduced enclosure length EL.sub.red being in a range of 0.05 mm to 0.6 mm, 0.1 mm to 0.5 mm, 0.1 mm to 0.4 mm, or 0.15 mm to 0.2 mm.
2. The housing part according to claim 1, wherein the conductive material or the conductor has a first coefficient of expansion α.sub.1, the glass material or the glass-ceramic material has a second coefficient of expansion α.sub.2, and the housing part has a third coefficient of expansion α.sub.3, wherein the third coefficient of expansion α.sub.3 is always greater than the second coefficient of expansion α.sub.2.
3. The housing part according to claim 2, wherein at least one of: the third coefficient of expansion α.sub.3 is in a range of 12×10.sup.−61/K to 19×10.sup.−61/K; the second coefficient of expansion α.sub.2 is in a range of 9×10.sup.−6 1/K to 11×10.sup.−61/K; and the first coefficient of expansion α.sub.1 is in a range of 6×10.sup.−61/K to 11×10.sup.−61/K.
4. The housing part according to claim 1, wherein a metal of at least one of the housing part, the base body, and the conductor is one of the following materials: iron, an iron alloy, an iron-nickel alloy, an iron-nickel-cobalt alloy, KOVAR, steel, high-grade steel, stainless steel, aluminum, an aluminum alloy, AISIC, magnesium, a magnesium alloy, copper, a copper alloy, titanium, or a titanium alloy.
5. The housing part according to claim 1, wherein the housing part or the base body is a battery cover part with a thickness D.sub.2, wherein D.sub.2 is in a range of 0.1 mm to 1 mm or 0.1 mm to 0.6 mm.
6. The housing part according to claim 1, wherein the housing part or the base body consists of one of the following materials: a ferritic stainless steel with a coefficient of expansion in a range 10 to 12×10.sup.−6K.sup.−1; a mild steel having a coefficient of expansion in a range 12 to 13×10.sup.−6K.sup.−1; a duplex stainless steel with a coefficient of expansion in a range 13 to 14×10.sup.−6K.sup.−1; or an austenitic stainless steel with a coefficient of expansion in a range 16 to 18×10.sup.−6K.sup.−1.
7. The housing part according to claim 1, wherein a glass pre-tension is set up by way of at least one material of the housing part or of the base body, the glass pre-tension also acting on the conductor via a glass and sets up a push-out force of the conductor.
8. The housing part according to claim 7, wherein through an adjustment of the push-out force of the conductor, a safety vent function of the conductor is provided, by which the electrical storage device is opened in a case of an overpressure in an event of a damage.
9. The housing part according to claim 7, wherein the push-out force of the conductor is adjusted by at least one of the following measures: a thickness of an enclosure of the housing part; using different ones of a plurality of glass materials; different void fractions in a glass; a structured glass surface due to a shape of a glass molding prior to an enclosure process; a structured glass surface due to a shape of a glass molding during an enclosure process; a structured glass surface due to a laser machining after an enclosure process; scoring or tapering in the glass material on one or two sides of the glass material; scoring or tapering in at least one of the conductor, a housing of the electrical device, the housing part, and the base body.
10. The housing part according to claim 1, wherein the conductor comprises a head part, which is a terminal head.
11. The housing part according to claim 10, wherein the housing part is configured such that an insulating element is arranged between a connection head part of the head part of the conductor and the housing part.
12. The housing part according to claim 11, wherein the insulating element is a glass, a glass-ceramic element, or a ceramic.
13. The housing part according to claim 1, wherein a material of the glass material or the glass-ceramic material is an aluminoborate glass.
14. The housing part according to claim 13, wherein the aluminoborate glass comprises AI.sub.2O.sub.3 and B.sub.2O.sub.3.
15. An electrical storage device, comprising: a housing part comprising: a feedthrough, the housing part or a base body which is a part of the housing part including the feedthrough, the feedthrough having at least one opening, the at least one opening having a wall with a reduced enclosure length EL.sub.red, the at least one opening configured for receiving a conductive material or a conductor in a glass material or a glass-ceramic material, the reduced enclosure length EL.sub.red being in a range of 0.05 mm to 0.6 mm, 0.1 mm to 0.5 mm, 0.1 mm to 0.4 mm, or 0.15 mm to 0.2 mm.
16. A method for producing a base body of an electrical device, the method comprising the steps of: providing that the base body includes a feedthrough, the feedthrough including at least one opening, the at least one opening of the feedthrough including an inner wall and being configured for receiving a conductive material formed as a conductor in a glass material or a glass-ceramic material, the at least one opening including an enclosure length EL along the inner wall; inserting the conductor into the glass material or the glass-ceramic material in the at least one opening of the base body; heating the base body, with the conductor and the glass material or the glass-ceramic material inserted into the at least one opening over the enclosure length EL, and then cooling the base body, with the conductor and the glass material or the glass-ceramic material inserted into the at least one opening over the enclosure length EL, so that a compression enclosure takes place; and reducing, by a treatment, the enclosure length EL of the glass material or the glass-ceramic material inserted into the at least one opening with the conductor which is enclosed, resulting in a reduced enclosure length EL.sub.red d.
17. The method according to claim 16, wherein the treatment is at least one of a grinding, a lapping, and another removal method of the glass material or the glass-ceramic material inserted into the at least one opening and of the conductor which is enclosed, the treatment being a removal method which can be applied simultaneously to a metal and a glass.
18. The method according to claim 17, wherein the base body is in a ring-shaped form and is for a housing part of an electrical device, an electrical storage device, a sensor housing, a battery, a microbattery, or a capacitor.
19. The method according to claim 17, wherein the base body has a thickness D which corresponds to the reduced enclosure length EL.sub.red.
20. The method according to claim 19, wherein the reduced enclosure length EL.sub.red is in a range of 0.05 mm to 0.6 mm, 0.1 mm to 0.5 mm, 0.1 mm to 0.4 mm, or 0.15 mm to 0.2 mm.
21. The method according to claim 20, wherein the glass material or the glass ceramic material inserted into the at least one opening includes an upper side and a lower side, and the machining is carried out on at least one of the upper and the lower side.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0197] The above-mentioned and other features and advantages of this invention, and the manner of attaining them, will become more apparent and the invention will be better understood by reference to the following description of embodiments of the invention taken in conjunction with the accompanying drawings, wherein:
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[0208] Corresponding reference characters indicate corresponding parts throughout the several views. The exemplifications set out herein illustrate embodiments of the invention, and such exemplifications are not to be construed as limiting the scope of the invention in any manner.
DETAILED DESCRIPTION OF THE INVENTION
[0209]
[0210] Inasmuch as, according to the present invention, the reduction in thickness only takes place after enclosure, this has the advantage that, due to the material thickness along the enclosure length EL of the component or base body which has not been reduced in thickness, a pre-tension is exerted on the glass or glass ceramic material because of the different coefficients of expansion of the sheet metal part or of the housing part or of the base body and glass or glass ceramic material or alternatively conductor, such that a compression enclosure of the conductor is made available. The compression enclosure is characterized in that the helium leakage rate is less than 1×10.sup.−8 mbar 1/sec at 1 bar pressure difference. According to the invention, the coefficient of expansion α.sub.1 of the conductor and the coefficient of expansion α.sub.2 of the glass material are different from the coefficient of expansion α.sub.3 of the housing material or alternatively base body. In order to apply the necessary pre-tension, the coefficient of expansion α.sub.3 of the housing part or alternatively of the base body is approximately 2 to 8×10.sup.−6 1/K greater than the coefficient of expansion α.sub.1 of the conductor and/or the glass ceramic material α.sub.2. The coefficient of expansion α.sub.3 of the housing part or of the base body, in particular of the sheet metal part, lies, for example, in the range 12 to 19×10.sup.−6 1/K, whereas that of the conductive material and/or of the glass or glass ceramic material is in the range of 9 to 11×10.sup.−6 1/K. The coefficient of expansion α.sub.3 of the housing part or alternatively of the base body is always greater than α.sub.2 of the glass or glass-ceramic material, such that compression enclosure is provided.
[0211] The housing part or the base body 10, into which the enclosure takes place, is optionally made of a duplex stainless steel with a coefficient of expansion of approximately 15×10.sup.−6 1/K or of an austenitic material with a coefficient of expansion of approximately 18×10.sup.−6 1/K. It is optional if the material of the base body 10 is an austenitic material, in particular, an austenitic stainless steel. Due to the high coefficient of expansion of the basic body 10, in particular in the form of a ring-shaped body or ring element made of austenitic material, a higher push-out force and a higher mechanical strength are provided. The ring-shaped base body 10 into which the enclosure occurs can also be steel, in particular ferritic steel with an expansion coefficient of 10 to 12×10.sup.−6 1/K. Stainless steel is also possible.
[0212] With the illustrated embodiment of a housing part or alternatively of a base body, compression enclosure is also provided after reduction in thickness, with limited thicknesses of, for example, less than 0.8 mm, in particular 0.6 mm. It is optional if the thickness is reduced to a value of 0.2 mm or 0.4 mm.
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[0215] In the embodiment illustrated in
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[0219] Surprisingly, it has been found that when an austenitic stainless steel material with a coefficient of thermal expansion α.sub.3 in the range 16 to 18×10.sup.−6K.sup.−1 or a duplex stainless steel material with a coefficient of thermal expansion α.sub.3 in the range 13 to 14×10.sup.−6K.sup.−1 is used for the body part or the base body in which the enclosure is carried out, it is possible to provide a safe compression enclosure with sufficient pre-tension force, even if a pressure of 90° is not applied over the entire enclosure length L, but only over a shorter length, as shown in
[0220] By selecting the various ring materials or alternatively the materials for the base body or alternatively the housing part, in which the enclosure takes place, the push-out force of the pin or conductor can be influenced by the different glass pre-tensions, which also act on the pin or conductor via the glass. This influence can be used to establish a safety vent function of the pin or conductor, which is to say an opening of the battery in the case of battery overpressure in the event of damage.
[0221] Further control possibilities that can be used to influence the opening force of the enclosed pin or conductor would be to change the thickness of the enclosure, to use different glass materials, to use glass materials with different void fractions in the glass, to structure the glass surface by the shape of the glass molding before enclosure, to structure the glass surface by the shape of the glass molding during enclosure, to structure the glass surface by a laser machining after enclosure. A structuring of the glass surface can be achieved, for example, by introducing one or more scores and/or tapers.
[0222] Such a safety vent function can also be achieved by scoring and/or tapering of the enclosed pin and/or the base body. The aforementioned measures can be carried out individually or in combination. The introduction of the structuring, in particular the scoring and/or tapering, can be carried out both on one side of the housing part or base body with one upper and lower side in the glass, housing part and/or conductor, or carried out on both sides, which is to say on both the upper and the lower side, which is to say two-sided.
[0223] The advantage of structuring the glass material for the safety vent function is that the glass is precisely dimensioned as a shaped body, so that the trigger point of the safety vent function can be set very accurately. It is optional if, for example, a groove is made in the glass material by way of a laser for the safety vent function. It is then possible to selectively set a push-out force for the conductor and thereby the trigger point, independently of the glass density and/or the thickness of the base body, which is to say the ring thickness.
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[0225] Whereas
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[0228] The enclosure of a conductor 20 into an opening 3 of a housing part, in particular a base body 10 is illustrated in detail in
[0229] In contrast,
[0230] Due to the compact component, in particular housing component, into which the conductor is enclosed, the height of the entire microbattery is, for example, 5 mm, optionally 3 mm, in particular it is in the range 1 mm-5 mm, for example for button cells.
[0231] With the housing component or alternatively base body according to the invention with a conductor for a housing of electrical storage devices, in particular batteries or capacitors, makes it possible for an electrical storage device to be provided with an overall height of at most 5 mm, in particular in the range 1 mm to 5 mm.
[0232] The compression enclosure of the conductor in the glass material ensures a hermetically sealed feedthrough. In addition, high mechanical strength and/or high pull-out forces are ensured even with a thin component or alternatively a thin cover.
[0233] While this invention has been described with respect to at least one embodiment, the present invention can be further modified within the spirit and scope of this disclosure. This application is therefore intended to cover any variations, uses, or adaptations of the invention using its general principles. Further, this application is intended to cover such departures from the present disclosure as come within known or customary practice in the art to which this invention pertains and which fall within the limits of the appended claims.