PHYSICO-CHEMICAL PROCESS FOR REMOVAL OF NITROGEN SPECIES FROM RECIRCULATED AQUACULTURE SYSTEMS
20190380313 ยท 2019-12-19
Assignee
Inventors
- Ori LAHAV (Nesher, IL)
- Youri GENDEL (Haifa, IL)
- Noam MOZES (Eilat, IL)
- Ayana BENET PERLBERG (Kibbutz Ein Carmel, IL)
- Yuri HANIN (Kiryat Motzkin, IL)
Cpc classification
C02F1/4674
CHEMISTRY; METALLURGY
B01J39/04
PERFORMING OPERATIONS; TRANSPORTING
Y02A40/81
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
A01K63/04
HUMAN NECESSITIES
B01J49/50
PERFORMING OPERATIONS; TRANSPORTING
B01J49/00
PERFORMING OPERATIONS; TRANSPORTING
C02F1/20
CHEMISTRY; METALLURGY
International classification
A01K63/04
HUMAN NECESSITIES
C02F1/467
CHEMISTRY; METALLURGY
C02F1/20
CHEMISTRY; METALLURGY
Abstract
The present invention provides processes for removing nitrogen species from fresh water or high salinity water recirculated aquaculture systems. The processes are based on physico-chemical treatments which are performed at ambient temperatures and at low pH values thus keeping the total ammonia nitrogen concentrations below a value which is considered detrimental for the growth or survival rate of cultured fish/shrimp.
Claims
1. A process for removing ammonia from a saline water recirculated aquaculture system (RAS) while maintaining a total ammonia nitrogen (TAN) concentration in the water in said system between 15 and 50 mgN/L, the process comprising the steps of: a. maintaining the pH of the water in the RAS below 7.5 by adding a strong acid, b. extracting a portion of the water from the RAS, c. oxidizing the ammonia in the portion of the water to nitrogen gas by electrochemical treatment or by breakpoint chlorination in the presence of a solution comprising Cl.sub.2 at concentrations required for attaining breakpoint chlorination; and d. optionally, repeating steps (a) to (c) in a continuous manner, as needed.
2. The process of claim 1, further comprising the step of recycling at least some of the portion of the water obtained after step (c) back to the RAS.
3. The process of claim 1, wherein steps (b) and (c) are performed continuously.
4. The process of claim 1, wherein step (b) is performed continuously and step (c) is performed during low cost electricity hours.
5. The process of claim 1, wherein the solution comprising Cl.sub.2 is generated in situ by electrooxidation of seawater, preferably during low cost electricity hours.
6. The process of claim 1, wherein the strong acid is H.sub.2SO.sub.4 or HCl.
7. The process of claim 1, further comprising adding a base during the electrolysis step.
8. The process of claim 7, wherein the base is selected from Ca(OH).sub.2, CaO, NaOH and KOH.
9. The process of claim 1, further comprising stripping of CO.sub.2 wherein stripping of CO.sub.2 comprises the addition of pure oxygen or aeration.
10. The process of claim 1, wherein the recirculated aquaculture system (RAS) has a total ammonia nitrogen (TAN) concentration at about 40 mgN/L.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0048]
[0049]
[0050]
[0051]
[0052]
[0053]
[0054]
[0055]
[0056]
DETAILED DESCRIPTION OF THE INVENTION
[0057] The present invention provides processes of RAS nitrogen and optionally phosphorous species removal for fresh water fed RAS and for RAS fed with high salinity water (seawater, brine). The processes comprise the electrochemical oxidation of ammonia and precipitation of phosphorous salts optionally preceded by ammonia adsorption and Ca.sup.2+ release by an ion exchange step. These processes are preferably performed while maintaining pH lower than 7.5.
[0058] The control of pH levels to less than 7.5 provides NH.sub.3 concentrations which are lower than a value considered detrimental for the growth of fish species. The TAN concentration in the RAS is maintained at a predetermined constant concentration either by passing the water through an ion exchange step in which NH.sub.4.sup.+ is adsorbed and a cation such as Ca.sup.2+ is released to the water (fresh water RAS), or by maintaining an appropriate inlet and treated water recirculation flow rates. This technique obviates the need for nitrifying bacteria as well as denitrification reactors, thus overcoming the problems of the prior art. For fresh water RAS the process comprises a continuous NH.sub.4.sup.+ cation exchange step, followed by chemical regeneration of the ion exchange resin by brine solution and electrochemical treatment of the formed ammonia-rich brine. For high salinity water (seawater, brines) the process comprises ammonia electrooxidation either by collecting a portion of the water and performing electrochemical treatment in which the ammonia is oxidized to N.sub.2(g), or by allowing the water to continuously flow followed by the addition of a seawater solution which contains a high Cl.sub.2 concentration which results in the oxidation of NH.sub.4.sup.+ to N.sub.2 by a process known as breakpoint chlorination. The Cl.sub.2-rich seawater solution can be formed from electrooxidation of seawater, preferably performed during low cost electricity hours.
[0059] For a better understanding of the invention and to show how it may be carried into effect, reference will now be made, purely by way of example, to the accompanying drawings. With specific reference now to the drawings in detail, it is stressed that the particulars shown are by way of example and for purposes of illustrative discussion of the preferred embodiments of the present invention only, and are presented with the purpose of providing what is believed to be the most useful and readily understood description of the principles and conceptual aspects of the invention. In this regard, no attempt is made to show structural details of the invention in more detail than is necessary for a fundamental understanding of the invention; the description taken with the drawings making apparent to those skilled in the art how the several forms of the invention may be embodied in practice.
[0060]
[0061] Control of the pH value in the rearing unit can be performed by the addition of a strong acid or/and by controlling the CO.sub.2(g) stripping rate. Suitable strong acids include, but are not limited to, H.sub.2SO.sub.4 and HCl. Currently preferred is the use of H.sub.2SO.sub.4. For controlling the CO.sub.2(g) stripping rate, oxygen can be supplied to the fish in its pure form. Additional methods for controlling the CO.sub.2(g) stripping rate include, but are not limited to, aeration. Possible formation of calcium carbonate solids can also reduce the alkalinity concentration in the pond and, consequently, the requirement for strong acid addition.
[0062] High ammonium ion concentrations along with low water replacement rate can promote the growth of nitrifying bacteria in RAS water, potentially leading to unwanted nitrite (NO.sub.2.sup.) and nitrate (NO.sub.3.sup.) formation. Apart from the fact that the treatment system is not designed to remove either species, nitrite is also poisonous to fish cultures at concentrations as low as 0.1 mgN/L. In order to hinder the development of nitrifying bacteria, appropriate inhibitors, such as N-allylthiourea or other bacterial growth inhibitors can be added to the RAS water at concentrations sufficient for inhibiting bacterial growth but at the same time harmless to the fish.
[0063] According to the principles of the invention, under normal operation conditions, NH.sub.4.sup.+ is removed from the fish pond water by passing the water through one or more ion exchange columns. The resins that can be used in such columns comprise cationic exchange systems including, but not limited to, zeolite (either naturally occurring e.g. climoptilolite or synthetic zeolites), polymeric resins (e.g. Dowex, Purolite) and other systems known in the art. When the column(s) is exhausted (e.g. when the average NH.sub.4.sup.+ concentration at the outlet reaches about 2 mgN/L or another predetermined value) the recycled flow is switched to another column and the exhausted column(s) comes to rest until it is regenerated, preferably during low-cost electricity hours. The recirculated flow rate depends on the specific NH.sub.4.sup.+ breakthrough curve and the designated TAN concentration in the pond (which depends on pH, the type of fish grown etc.). For example, during a 24 hour cycle, three columns (out of 4) are exhausted. The 4.sup.th column comes into operation during the regeneration period of the three exhausted columns which is preferably conducted during low-cost electricity hours. Any other configuration, which ensures that at all times at least one column is available for NH.sub.4.sup.+ adsorption, can be used.
[0064] The regeneration of the exhausted column can be performed as is well known in the art. Exemplary regenerations include treatment with concentrated brine solutions with various cationic compositions. Typical brine solutions include a relatively high Cl.sup. concentration (>30 gCl.sup./L). The effluent of the chemical regeneration, i.e. the NH.sub.4.sup.+ containing brine, flows to a second holding container from where it is recycled through an electrolysis unit. During this step pH in the brine solution is maintained in the range of about 4-5 in order to prevent precipitation (of Ca containing compounds) on the cathode. Currently preferred is pH value of about 4. To prevent pH from dropping below pH 4, a strong base may be added. Additionally, calcium carbonate precipitates formed in the pond water can be separated and transferred into the brine solution to increase its pH, return Ca.sup.2+ ions into the brine, and release CO.sub.2 from the system. The high Cl.sup. concentration allows for efficient Cl.sup. oxidation on the anode and the Cl.sub.2 that is formed reacts with NH.sub.4.sup.+ to yield N.sub.2(g). The main cathodic reaction is H.sub.2(g) evolution, which can be collected to decrease the operational costs.
[0065] The electrolysis step is preferably performed during low cost electricity hours. The NH.sub.4.sup.+ oxidation can be performed in efficiency as high as 100% when the Cl.sup. concentration is 50 g/L or above.
[0066] The chemical reactions on the anode, cathode and aqueous phase during the electrolysis step are:
Reaction on the Anode:
[0067]
2Cl.sup..fwdarw.Cl.sub.2+2e.sup.(1)
Reaction on the Cathode:
[0068]
2H.sup.++2e.sup..fwdarw.H.sub.2(2)
Possible Reactions in the Aqueous Phase (Based on Stoichiometry):
[0069]
Cl.sub.2+H.sub.2O.fwdarw.HOCl+H.sup.++Cl.sup.(3)
HOCl+()NH.sub.3.fwdarw.()N.sub.2+H.sub.2O+H.sup.++Cl.sup.(4)
HOCl+()NH.sub.4.sup.+.fwdarw.()N.sub.2+H.sub.2O+( 5/3)H.sup.++Cl.sup.(5)
HOCl+()NH.sub.4.sup.+.fwdarw.()NO.sub.3.sup.+()H.sub.2O+( 3/2)H.sup.++Cl.sup.(6)
[0070] In order to prevent pH drop in the regeneration solution, a strong base may be added. Suitable strong bases include, but are not limited to, Ca(OH).sub.2, CaO, NaOH, KOH and the like. The addition of CaO or Ca(OH).sub.2 can further be used for the precipitation of phosphorous species as e.g. Ca.sub.3(PO.sub.4).sub.2 or Ca.sub.5(PO.sub.4).sub.3(OH). Further Ca.sup.2+ can precipitate as CaCO.sub.3, thus reducing the overall inorganic carbon concentration in the water and consequently the CO.sub.2(aq) concentration. The exact cation composition of the regeneration solution is a function of the alkalinity-compensating chemical used (e.g. CaO), the cation composition of the pond water and the cation affinity sequence of the resin that is used. Thus, the regeneration solution may comprise ions including, but not limited to, Ca.sup.2+, Na.sup.+, K.sup.+, and Mg.sup.2+. Each possibility represents a separate embodiment of the invention. In some embodiments, the overall ionic strength of the regeneration solution as well as the Cl.sup. concentration is substantially constant.
[0071]
[0072] Option 1 (Exemplified in
[0073] In accordance with this option, fresh seawater and water following the ammonia removal treatment is supplied to a fish/shrimp rearing system at a rate which results in NH.sub.4.sup.+ concentration of between 15 and 50 mgN/L. The water which flows out of the fish growth system is collected in a dedicated container/pond. At least two such containers are operated. During low-cost electricity hours, the water in one container is recycled through an electrolyzer and the ammonia is electro-oxidized to N.sub.2(g). During the electrolysis, the pH value is maintained constant at about 6.0-6.5. This can be performed by the addition of a strong base as is known in the art. Suitable strong bases include, but are not limited to, Ca(OH).sub.2, CaO, NaOH, KOH and the like. If P removal is desired, phosphate may be precipitated from the water by conventional P precipitation treatment using salts. Suitable salts include, but are not limited to, ferric- or calcium-salts. The treated water may be returned to the fish rearing ponds (reducing pumping costs and TAN concentration) or discarded.
[0074] Option 2 (Exemplified in
[0075] In accordance with this option, the water flowing out of the pond is not collected and no water storage is required. During low cost electricity hours, seawater is electrolyzed to result in a solution which is rich in Cl.sub.2(aq). This high chlorine solution is continuously dosed at the required Cl.sub.2:NH.sub.4.sup.+ molar ratio (typically about 1.5) to the ammonia rich water, and ammonia is oxidized to N.sub.2(g) via a process known as breakpoint chlorination. The term breakpoint chlorination as used herein refers to oxidation of ammonia via the external dosage of a Cl.sub.2 chemical at a molar ratio typically equal to or higher than 1.5 (Cl.sub.2) to 1 (N).
[0076] The principles of the invention are demonstrated by means of the following non-limiting examples.
Example 1: Batch Ammonia Electrooxidation
[0077] Several experiments were performed with various NH.sub.4.sup.+ concentrations and pH values. The results of two representative experiments are presented in
[0078] In all the experiments that were conducted at low pH (results shown in
[0079]
[0080] Thus, the current efficiency in seawater ammonia electrooxidation can reach 100% by pre-separating the suspended solids from the pond water.
Example 2: NH.SUB.4..SUP.+ Removal from Fish Pond Water (Fresh Water RAS) by Ion Exchange
[0081] In order to establish the relevant breakthrough curves, water from an active RAS (Sdey Trumot, Israel) were used and compared with a breakthrough curve obtained with tap water. The experiments were performed as follows: NH.sub.4Cl was added to the water to attain TAN concentrations of either 15 or 30 mgN/L. In all experiments the pH was adjusted so as to provide NH.sub.3(aq) concentration of 0.1 mgN/L.
[0082]
Example 3: RAS Simulation
[0083] In order to verify the feasibility of the ammonia treatment according to the principles of the present invention, a mathematical model simulating a fish growing RAS was developed using the Matlab software. Model input parameters are listed in Table 1.
TABLE-US-00001 TABLE 1 Parameters that were used for water quality simulation in fresh and seawater RAS operation Parameter Value Aquaculture volume 100 m.sup.3 Fish density 50 kg/m.sup.3 Feeding rate 100 kg/d (40% protein) Fish type Tilapia for fresh water Seabream for seawater NH.sub.3 excreted by fish per kg feed 45 g for Tilapia 40 g for Seabream CO.sub.2 excreted by fish per kg feed 1375 g for Tilapia 748 g for Seabream Make up water flow rate to feed 0.1 to 0.4 m.sup.3/kg feed for fresh water ratio 0.5 to 2.5 m.sup.3/kg feed for seawater pH of make up water 7.8 for fresh water 8.1 for seawater Ca.sup.2+ concentration in the incoming 82 mgCa/L (for fresh water only) water Total inorganic carbon 3 mM for fresh water concentration (C.sub.t) 2 mM for seawater 1.sup.st apparent equilibrium constant 10.sup.6.37 for fresh water of carbonate system 10.sup.5.97 for seawater 2.sup.nd apparent equilibrium constant 10.sup.10.25 for fresh water of carbonate system 10.sup.9.03 for seawater 1.sup.st ammonia system apparent 10.sup.9.24 for fresh water equilibrium constant 10.sup.9.44 for seawater CO.sub.2 gas transfer coefficient 3.0 1/h for fresh water 3.5 1/h for seawater H.sub.2SO.sub.4 added to the rearing unit 160 to 180 g for fresh water per kg feed 10 to 180 g for seawater
[0084] The output of the model gives the average pH value in the RAS water, the CO.sub.2(aq) concentration, total ammonia nitrogen concentration (TAN) (mg/L), NH.sub.3(aq) concentration (mgN/L) and Ca.sup.2+ concentration (fresh water RAS only). Calculations were based on mass balances for alkalinity, total inorganic carbon (for fresh water aquaculture only) and calcium ions. Since this simulation does not include the ion-exchange and electrolysis components, a fictitious TAN concentration which develops in the pond water was used. A system of nonlinear equations was generated and solved using the Newton-Raphson method.
[0085]
Seawater RAS Simulation Results
[0086] RAS simulation of sea water (seawater-fed RAS) showed the estimated H.sub.2SO.sub.4 addition and the concentrations of CO.sub.2, TAN and pH that forms in the RAS water in order to decrease NH.sub.3(aq) concentration to 0.1 mg/L for varying incoming seawater flow rates (
Example 4: Case Study and Estimated Costs (Freshwater RAS)
[0087] A simulation case study was performed with the following RAS (fresh water) parameters: 100 kg feed/d resulting in 4.5 kg TAN/d (production of 20-25 ton fish/y). The make up water flow rate used in the simulation was 0.3 m.sup.3/kg feed.fwdarw.30 m.sup.3/d. [0088] Constant TAN concentration assumed in pond=15 mg/L at pH 7.2 ([NH.sub.3]=0.1 mg/L). Assuming that the NH.sub.4.sup.+ separation step reduces TAN (on average) from 15 to 2 mg/L, the flow rate through the resin column would be 341.54 m.sup.3/d (237.18 L/min). [0089] Based on 100 bed volumes (BV) until breakthrough and Hydraulic Retention Time (HRT) of 6 minutes, the required volume of one NH.sub.4.sup.+ separation column should be 237.18 L/min*6 min=1.42 m.sup.3 which will operate for 100*6/60=10 h until breakthrough. The calculated N absorbed on the zeolite resin at breakthrough is 1420 L*100 BV*13 mg/L=1846 g N per reactor per 10 h. [0090] The calculated capacity of the zeolite resin is: 1846 (g)/1420 (L)1.3 g N/L zeolite or 0.1 eq N/L zeolite (6% from the total capacity). [0091] In a four 1.42 m.sup.3 zeolite reactors setup, three reactors work during a given 24 h period (8 adsorption hours per cycle) and one reactor is maintained at rest. Preferably, during low cost electricity hours (24:00 to 5:00) the three reactors are regenerated and ammonia is electrochemically oxidized to N.sub.2(g). During this time the 4.sup.th reactor is active. This setup provides safety as well as cost-effectiveness. [0092] The Taoz cost for small plants was assumed to be 0.17 new Israeli shekel (NIS) per kw.Math.h. According to the results (
4.44 (kgN)/14 (kgN/kmoleN).Math.3 (kmole e.sup./kmoleN).Math.96.485 kC/kmole e.sup./18 (kC/5h/A)/0.97=5.26 kA [0094] Having a maximal current density of 3 kA/m.sup.2, the area of anode=area of cathode=5.26 kA/3=1.75 m.sup.2. [0095] Using plate rectangular electrodes of 5050 cm.Math.cm in a bipolar electrolyzer setup an overall number of 8 electrodes is required. With electrode thickness of 2 mm and interelectrode gap of 8 mm, the overall net volume of the electrolyzing unit is 7.2 cm 50 cm 50 cm=18 L. [0096] In order to obtain the approximate operational expenses, the cost of CaO (added to maintain the pH in the electrolysis reactor constant) is further added to the electricity cost. In addition, the cost of H.sub.2SO.sub.4 used to maintain low pH in the rearing unit is also added.
[0097] Based on the following (1), (2), (3) and (5) equations hereinabove, 1.0 equivalent of alkalinity is consumed for each mole of NH.sub.4.sup.+ oxidized to N.sub.2(g). Thus, 2 kg of CaO are required to compensate for the alkalinity loss from the oxidation of 1 kg N, i.e. the cost of CaO is approximately $0.2 per kg N removed. The Ca.sup.2+ ions that are released to the pond to exchange the NH.sub.4.sup.+ ions (NH.sub.4.sup.+ separation step) further remove phosphate through Ca.sub.3(PO.sub.4).sub.2 precipitation and inorganic carbon through the precipitation of CaCO.sub.3. According to the fresh water-fed RAS simulation results, acid addition rate of about 175 gH.sub.2SO.sub.4/kgfeed is required to maintain the pH 7.2 in the RAS water. i.e. 3.9 kg H.sub.2SO.sub.4 per 1 kg N. The cost of (food grade) H.sub.2SO.sub.4 is $150/ton. Thus the cost of the addition of H.sub.2SO.sub.4 amounts to $0.59 per kg N removed. It is noted that this is the maximum cost. It is expected that the high Ca.sup.2+ concentration that develops in the pond is precipitated with both carbonates and phosphates while reducing alkalinity. Thus, the costs for the addition of H.sub.2SO.sub.4 are expected to be lower. [0098] The overall estimated Opex (excluding energy requirements) is thus: 1.183+0.2+0.59=$1.97 per kg N removed. [0099] Assuming feed conversion ratio (FCR) of 1.8 kg food per kg fish, it is expected that the cost of N removal (ammonia to N.sub.2) and optionally P precipitation are approximately 0.4 NIS per kg fish produced, which is 2%-4% of the production cost of sea-bream and tilapia, respectively, excluding capital cost return.
Example 5: Case Study and Estimated Costs (Seawater RAS)
[0100] A simulation case study for seawater-fed RAS is performed. The normalized seawater flow rate is 1 m.sup.3/kg feed (other main RAS parameters are similar to those used in the seawater-fed RAS simulation; Example 4). According to the modeling results, the expected TAN concentration in the pond water is 40 mgN/L (based on the assumption that ammonia oxidation does not occur by nitrifying bacteria within the pond). The H.sub.2SO.sub.4 addition rate that is required to maintain [NH.sub.3]<0.1 mg/L is 4.24 kgH.sub.2SO.sub.4/kgfeed (resulting in a pH of 6.84). Thus, the cost for the addition of H.sub.2SO.sub.4 amounts to $0.636 per kg N removed (assuming $150/ton H.sub.2SO.sub.4). Ca(OH).sub.2 addition for alkalinity compensation (option 1) is 0.2$/kgN.
[0101] Electrolysis Step (Option 1):
[0102] at the end of any given 24 hours, 100 m.sup.3 of seawater with 40 mgN/L are collected in a container and, at the low-cost electricity hours, subjected to ammonia electrochemical oxidation. Within 5 hours (24:00-5:00) 4 kg of ammonia (as N) are electro-oxidized. According to the results (
4.0 (kgN)/14 (kgN/kmoleN).Math.3 (kmole e.sup./kmoleN).Math.96.485 kC/kmole e.sup./18 (C/5h)/(A)/0.76=6.04 kA. [0104] Assuming maximal current density of 3 kA/m.sup.2, the area of anode=area of cathode=5.1 kA/32 m.sup.2. [0105] If plate rectangular electrodes of 5050 cm.Math.cm are applied within a bipolar electrolyzer configuration then 9 such electrodes are required overall. Having electrode thickness of 2 mm and interelectrode gap of 8 mm, the overall net volume of the electrolyzer is 8.2 cm.Math.50 cm.Math.50 cm=20.5 L. [0106] The overall estimated Opex (excluding energy requirements) is: 1.23+0.2+0.636=$2.07 per kg N removed.
[0107] Electrolysis Step (Option 2): [0108] No RAS effluent is collected during the day. The separate sea water stream is electrolyzed to achieve an appropriate Cl.sub.2 concentration. This active chlorine solution is then added continuously to the RAS effluent to oxidize NH.sub.4.sup.+ to N.sub.2(g) via the breakpoint chlorination mechanism. Having current efficiency of 75% for 2.5 gCl.sub.2/L hypochlorite solution production and required molar Cl.sub.2/N ratio of 1.8, the required overall daily volume of the formed Cl.sub.2 solution should be:
4 (kgN/d)/14 (kgN/kmole N).Math.1.8 (mole Cl.sub.2/moleN).Math.70.906 (kg Cl.sub.2/kmole Cl.sub.2)/2.5 (kgCl.sub.2/m.sup.3)=14.6 m.sup.3/d. [0109] Estimation of the active chlorine production cost: According to the results (
0.117 mgN.Math.7.6 (mgCl.sub.2 required for oxidation of 1mgN)=0.89 gCl.sub.2. [0110] Consequently, the power consumption for active chlorine production in seawater is: 1 (A).Math.3.46 (V).Math.0.92 (h)/0.89 gCl.sub.2=3.58 kWh/kgCl.sub.2. Thus, the electricity cost for Cl.sub.2 production during lowest cost Taoz hours is 131 kWh/d which is 22.3 NIS/d or 1.49 $/kgN. [0111] Required current for electro-generation of 36.5 kg of Cl.sub.2 during 5 hours at 75% current efficiency:
36.5 (kgN)/70.906 (kgN/kmoleN).Math.2 (kmole e.sup./kmoleCl.sub.2).Math.96.485 kC/kmole e.sup./18 (C/5h)/(A)/0.75=7.36 kA. [0112] Assuming maximal current density of 3 kA/m.sup.2, the area of anode=area of cathode=7.36 kA/33.7 m.sup.2. [0113] If plate rectangular electrodes of 5050 cm.Math.cm are applied in bipolar electrolyzer configuration, overall 16 electrodes are required. Assuming electrode thickness of 2 mm and inter-electrode gap of 8 mm, the overall net volume of the electrolyzer is 15.2 cm.Math.50 cm.Math.50 cm=38 L. [0114] The overall estimated Opex (excluding pumping energy requirements) of this option is: 1.49+0.2+0.636=$2.326 per kg N removed.
[0115] The foregoing description of the specific embodiments will so fully reveal the general nature of the invention that others can, by applying knowledge within the skill of the art (including the contents of the references cited herein), readily modify and/or adapt for various applications such specific embodiments, without undue experimentation, without departing from the general concept of the present invention. Therefore, such adaptations and modifications are intended to be within the meaning and range of equivalents of the disclosed embodiments, based on the teaching and guidance presented herein. It is to be understood that the phraseology or terminology herein is for the purpose of description and not of limitation, such that the terminology or phraseology of the present specification is to be interpreted by the skilled artisan in light of the teachings and guidance presented herein, in combination with the knowledge of one of ordinary skill in the art.