CUTTER SYSTEM FOR AN ELECTRIC BEARD TRIMMER
20230019742 · 2023-01-19
Inventors
Cpc classification
B26B19/042
PERFORMING OPERATIONS; TRANSPORTING
International classification
B26B19/06
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present invention relates to cutting body hair such as beard stubbles of multidays' beard. More particularly, the present invention relates to a cutter system for an electric shaver and/or trimmer, comprising an inner cutting element and an outer cutting element forming a pair of cooperating cutting elements with at least one row of comb-like outer cutting teeth extending parallel to a first axis (I), wherein said cutting elements are movably supported relative to each other. Skin irritation may be reduced by the at least one row of comb-like outer cutting teeth having, at a position of 0.2 mm away from the tip, a ratio between tooth width in a direction perpendicular to said first axis (I) and width of an opening slot between two adjacent teeth between 1.0 and 2.0.
Claims
1. Cutter system for an electric shaver or trimmer, comprising an inner cutting element and an outer cutting element forming a pair of cooperating cutting elements with two rows of comb-like outer cutting teeth, each having a tooth tip and a longitudinal extension extending parallel to a first axis (I), said tooth tips of both rows of comb like outer cutting teeth are facing away from each other and with opening slots being provided between those teeth, wherein said cutting elements are movably supported relative to each other, whereby the row of comb-like outer cutting teeth have, at a position of 0.2 mm away from the tooth tip along the first axis (I), a ratio between tooth width in a direction perpendicular to said first axis (I) and a width of an opening slot between two of those adjacent teeth between 1.0 and 2.0, wherein said outer cutting teeth are formed in a substantially rectangular shape with rounded edges, at a position of 0.2 mm away from the tooth tip along the first axis (I) and in a cross section perpendicular to said first axis (I).
2. Cutter system according to claim 1, wherein the at least one row of comb-like outer cutting teeth have, at a position of 0.2 mm away from the tip, a ratio between tooth width in a direction perpendicular to said first axis (I) and width of an opening slot between two adjacent teeth between 1.05 to 1.5, preferably 1.085 and 1.433, preferably about 1.333.
3. Cutter system according to claim 1, wherein said outer cutting teeth have, at a position of 0.2 mm away from the tip, a width of 405+/−50 μm, preferably of 405+/−25 μm.
4. Cutter system according to claim 1, wherein said outer cutting teeth have, at a position of 0.2 mm away from the tip, a pitch between two adjacent teeth from the middle of one tooth tip to the middle of the adjacent tooth tip of 730+/−50 μm, preferably of 730+/−25 μm.
5. Cutter system according to claim 1, wherein said outer cutting teeth are U-shaped.
6. Cutter system according to claim 5, wherein said outer cutting teeth include neighboring portions which are folded back-to-back onto each other to form, in cross section perpendicular to said first axis (I), and said U-shaped tooth tips.
7. Cutter system according to claim 1, wherein said outer cutting teeth have, on a side facing away from the inner cutting element, a smooth flat surface.
8. Cutter system according to claim 1, wherein said rounded edges of said outer cutting teeth tooth tips have a radius between 120 μm and 225 μm, e.g. 210 μm or 200 μm and/or said tooth tips are made by bending and said radius is a bending radius.
9. Cutter system according to claim 1, wherein the teeth, at least at the tooth tips, have a thickness, when viewed in cross section, of less than 1 mm or less than 0.5 mm
10. Cutter system according to claim 1, wherein said outer cutting teeth comprise a tooth root having, on a side facing away from the inner cutting element, a smooth flat surface and on a side facing towards the inner cutting element, a concave surface forming a sharp cutting edge with the side facing away from the inner cutting element.
11. Cutter system according to claim 10, wherein said tooth tip is formed by two side etching and wherein said tooth root is formed by one side etching.
12. Electric shaver or trimmer, comprising a cutter system of claim 1.
13. Electric shaver or trimmer according to claim 12, wherein the cutter system is supported to swivel relative to a handle portion.
14. Cutter system for an electric shaver or trimmer, comprising an inner cutting element and an outer cutting element forming a pair of cooperating cutting elements with two rows of comb-like outer cutting teeth, each having a tooth tip and a longitudinal extension extending parallel to a first axis (I), a second axis (II) which is perpendicular to the first axis (I) defines the direction of movement of the inner cutting element with respect to the outer cutting element and a fourth axis (IV) extends perpendicular to both the first and the second axis (I, II) and extends in a height direction, wherein said tooth tips of the outer teeth of both rows of comb like outer cutting teeth are facing away from each other and wherein said tooth tops of the outer teeth are shaped flat to comprise a straight line segment with a length larger than 0,15 mm parallel to axis (II).
15. Cutter system of claim 14, wherein the length of the straight line segment is larger than 0,2 mm but smaller than 0,4 or 0,5 mm.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
[0031] So as to achieve a pleasant skin feel avoiding skin irritations, the outer cutting teeth may have, at a position of 0.2 mm away from the tip, a width of 405+/−50 μm, preferably of 405+/−25 μm. In addition or as an alternative, the outer cutting teeth may have, at a position of 0.2 mm away from the tip, a pitch of 730+/−50 μm, preferably of 730+/−25 μm. With these dimensions, a ratio of about 4:3 between tooth width and opening slot between teeth can be achieved which is favourable for preventing the tooth tip from entering into hair follicles and for an even distribution of a skin bulge, thereby avoiding a big skin bulge potentially going into the opening slot and touching the moving blade of the cutter system.
[0032] The rectangular shape of the teeth allows avoiding skin irritations. This pleasant skin feel may be increased if the outer cutting teeth have, on a side facing away from the inner cutting element, a smooth flat surface.
[0033] This geometry of the outer cutter element may be achieved by forming the outer cutting teeth, at least in a region near the respective tooth tips, e.g. at a position of 0.2 mm away from the tip, substantially U-shaped and/or including neighboring portions which are folded back-to-back onto each other to form, in cross section perpendicular to said first axis, substantially U-shaped tooth tips. in other words, the shape of the outer cutting teeth may comprising tooth tips formed, in a cross section perpendicular to said first axis, in a rectangular shape with planar side faces and rounded edges may be achieved by folding two layers of the tooth material, e.g. a flat metal sheet, onto each other. For example, the rounded edges of said tooth tips may have a bending radius e.g. between 120 μm and 225 μm. Still further, the teeth, at least at the tooth tips, may have a thickness, when viewed in cross section, of less than 1 mm or less than 0.5 mm.
[0034] For example, when a substantially C-shaped cutting element is made from a sheet-like material having a sheet thickness of 0.15 mm, the teeth may have a thickness of less than 1.5 mm, or less than 1 mm or less than 0.5 mm and/or ranging from 0.3 mm to 0.5 mm or 0.35 mm to 0.45 mm This thickness is measured at 0.3 mm, so from a point at the outermost tooth tip surface inwardly at 0.3 mm in a direction towards the opposite row of comb like cutting teeth. When viewed in cross section, said tooth tips of the comb-like cutting teeth may have a radius of curvature of less than 0.25 mm
[0035] For example, the cutting element may be formed from a metal sheet, in particular from a spring steel sheet, wherein a spring steel having a tensile strength of more than 500 N/mm.sup.2 or more than 750 N/mm.sup.2 may be used.
[0036] In addition to said at least one row of comb-like cutting teeth, the outer cutting element may include at least one field of perforations provided in a slightly dome-shaped or flattened center section, wherein such perforations may cut short stubbles or very short hairs entering into the perforations in a shear-foil-like way. Such cutting perforations for cutting short hair may be restricted to areas of the skin contact surface or skin facing surface of the cutting elements following the comb-like cutting teeth when the cutter system is moved along the skin to be shaved with one of the rows of comb-like teeth moving ahead, whereas a middle portion of the skin contact/facing surface defined by the cutting elements in-between said opposite rows of comb-like teeth is unperforated. Such arrangement of restricted areas of perforations separated from each other takes into account that very short hair is cut by the perforations immediately following the comb-like teeth or position close to said comb-like teeth when the cutter system is moved along the skin to be shaved in a usual manner, i.e. with one of the comb-like cutting edges moving ahead, whereas the perforations further away from the leading comb-like cutting edge are less effective in cutting very short hairs. Due to the elimination of perforations in areas of the skin contact surface less effective in cutting very short hairs reduces the friction between the cutting elements without sacrificing efficiency in cutting very short hairs. Friction is reduced as less cutting edges of less perforations need to pass each other when the cutting elements move relative to each other and, thus, hair particles already cut or hair dust coming from the cutting perforations moving ahead over the skin to be shaved is not cut or grinded once again so frictional losses are reduced. More particularly, the cutting perforations may be arranged in two separated elongated fields of perforations which are separated from each other by an elongated unperforated center section of an outer one of said cutting elements defining a skin contact surface, and which include each at least two rows of perforations extending along the rows of comb-like cutting teeth.
[0037] As cutting of hairs does not occur at the tip of the teeth, the cross section can be substantially square with a small radius at the edges. However, this geometry is not desirable for cutting hairs. Thus, the region of the tooth foot where cutting occurs preferably has a different shape in cross section. For example, said outer cutting teeth comprise a tooth root having, on a side facing away from the inner cutting element, a smooth flat surface and on a side facing towards the inner cutting element, a concave surface forming a sharp cutting edge with the side facing away from the inner cutting element. Such a contour of the teeth may be formed from a metal sheet by applying different etching techniques. For example, starting from tip to close to the moving blade tip, the tooth may be manufactured by two side etching, whereas starting from the area which is close to the moving blade tip, the tooth may be manufactured by one side etching to generate sharp edge for cutting.
[0038] The present invention further relates to a method of manufacturing a cutter element from a metal sheet comprising the steps of starting from tip to the foot, a tooth is formed by two side etching, whereas starting from the foot to the tip, the tooth is formed by one side etching. In other words, said tooth tip is formed by two side etching and said tooth root is formed by one side etching.
[0039] Still further, the present invention relates to an electric shaver and/or trimmer, comprising a cutter system which is configured as defined above.
[0040] The electric shaver and/or trimmer may comprise a movable, driven inner cutting element. The inner cutting element may be driven by a driver and coupled to a drive train transmitting a driving action of a drive unit. An inner support frame including rigid support ribs and an outer support frame including outer frame portions holding the outer cutting element and a base portion backing the inner support frame, may include one or more central, elongated or slit-like throughholes in which a portion of said driver and/or said drive train is slidably received. In other words, the driver and/or drive train extends through said throughhole in the inner and outer support frames and is slidably received therein to allow for reciprocating of the driver and thus, the inner cutting element relative to the other cutting element. The driver may include an elongated rod-like portion attached to opposite end portions of the inner cutting element and accommodated in an inner sub-chamber defined between rigid support ribs and the inner cutting element. The cutter system or a support frame thereof is supported to swivel or pivot relative to a handle portion. This further eases the adaption to different skin contours.
[0041] The inner cutting element may be the driven cutting element which may reciprocate or rotate, depending of the type of drive. Basically, each of the cooperating cutting elements may be driven. However, to combine an easy drive system with safe and soft cutting action, the upper or outer cutting element having the skin contact surface may be standing and/or may be not reciprocating and not rotating, whereas the lower or inner cutting element which may be the sandwiched cutting element, may reciprocate or rotatorily oscillate.
[0042] According to another aspect the cutter system for an electric shaver and/or trimmer comprising an inner cutting element and an outer cutting element forming a pair of cooperating cutting elements with at least one row of comb-like outer cutting teeth, each having a tooth tip and a longitudinal extension extending parallel to a first axis, a second axis which is perpendicular to the first axis defines the direction of movement of the inner cutting element with respect to the outer cutting element and a fourth axis extends perpendicular to both the first and the second axis and extends in a height direction, wherein said tooth tips of the outer teeth are shaped flat to comprise a straight line segment with a length larger than 0.15 mm parallel to axis. If the outermost tooth tip of the outer/stationary cutter is not curved as shown by the prior art view of
[0043] According to a further aspect the length of the straight line segment is larger than 0.2 mm but smaller than 0.4 or 0.5 mm Such dimensioning assures a specifically sensitive flat tooth tip shape which avoids skin injuries by too much bulging of the skin close to the moveable cutter.
[0044] It is to be understood that the above referring to a row of comb like outer cutting teeth means at least to comprise 4 or 5 adjacent teeth 6 forming such row not necessarily all adjacent teeth of said row.
[0045] As can be seen from
[0046] The cutter system 3 including a pair of cooperating cutting elements 4 and 5 depicted in
[0047] As shown in
[0048] Alternatively, the cutter system 3 also may include cutting teeth 6 and 7 which are aligned along a circle and/or are arranged radially. Such rotatory cutting elements may have cutting teeth projecting substantially radially, wherein the cutting elements may be driven to rotate relative to each other and/or to rotatorily oscillate relative to each other. The cutting action is basically similar to reciprocating cutting elements as the radially extending teeth, when rotating and/or rotatorily oscillating, cyclically close and reopen the gap between neighboring teeth and pass over each other like a scissor.
[0049] As shown in
[0050] In addition to such comb-like cutting teeth 6 and 7, the cooperating cutting elements 4 and 5 may be provided with at least one field of cutting perforations 8 and 9 arranged between the rows of cutting teeth 6 and 7 in a middle portion of the cutting elements 4 and 5. More particularly, each field of cutting perforations 8 of the outer cutting element 4 defining a skin contact surface of the cutter system 3 may include at least two rows of perforations 8 which may be formed as small sized through holes having a circular, oval, elliptical or polygonal shape. In particular, such small sized through holes forming the perforations 8 may have a hexagonal shape, wherein the long axis of such hexagonal through holes, i.e. the axis going through opposite corners of the hexagonal shape, may be oriented transverse to the reciprocating axis II of the cutting elements 4 and 5. Cutting perforations 9 of the inner cutting element 5 may have an elongate shape as depicted in the example of
[0051] The perforations 8 are not distributed all over the center section of the skin contact surface, but are arranged in limited areas only. More particularly, the cutting perforations 8 for cutting short hair are restricted to lateral areas of the skin contact surface or skin facing surface of the cutting element 4 following the comb-like cutting teeth 6 when the cutter system 3 is moved along the skin to be shaved with one of the rows of comb-like teeth 6 moving ahead, whereas a middle portion of the skin contact/facing surface defined by the cutting elements in-between said opposite rows of comb-like teeth is unperforated.
[0052] Such arrangement of restricted areas of perforations 8 spaced apart from each other takes into account that very short hair is cut by the perforations 8 immediately following the leading one of the rake-like cutting edges, whereas the perforations further away from the leading comb-like cutting edge are less effective in cutting very short hairs. Due to the elimination of perforations in areas of the skin contact surface less effective in cutting very short hairs reduces the friction between the cutting elements 4, 5 without sacrificing efficiency in cutting very short hairs. Friction is reduced as less cutting edges of less perforations need to pass each other when the cutting elements move relative to each other and, thus, hair particles already cut or hair dust coming from the cutting perforations moving ahead over the skin to be shaved is not cut or grinded once again so frictional losses are reduced.
[0053] Said elongated unperforated center section of the skin contact surface defined by the outer cutting element 4 may have a size or width which is larger than a size or width of each of said fields of perforations. More particularly, the unperforated center section of the skin contact surface may extend over an area ranging from 100%-250% or from 110% to 175% of the area defined by each of said fields of perforations. More generally, more than ⅔ or more than ¾ of the area of the skin contact surface of the cutter element 4 between the comb-like cutting teeth may be unperforated. In other words, only ¼-⅔ of the skin contact surface between the opposite rake-like toothed edges of the cutter system 3 may be perforated. Such limitation of the area of perforations 8 may significantly reduce the friction when the cutting elements 4, 5 move relative to each other.
[0054] As can be seen from
[0055] The cutting teeth 6 of the outer cutting element 4 may be formed in the transitional region between the folded back support flanges 10 and the front side of the cutting element 4 defining the skin contact surface 11 of the cutter system 3. As shown in
[0056]
[0057] More particularly, said outer cutting teeth 6 are formed to have different cross section regions. The tooth tip, i.e. the free end facing away from the central portion 11, may have a substantially rectangular cross section with rounded edges, whereas the tooth foot, i.e. the opposite end facing towards the central portion 11, has a cross section forming a sharp cutting edge.
[0058] In more detail,
[0059] The effect of the design of the outer cutting teeth compared with prior art cutter systems is illustrated in
[0060] It is apparent that the risk of the relatively big skin bulge 20 entering the opening slot between the teeth 6 and, thus, potentially touching the moving inner cutter element 5 (not shown in
[0061] In an example, the tooth 6 of the outer cutting element 4 as shown in
[0062] The thickness of the comb-like cutting teeth 6, when viewed in a cross section of the C-shaped cutting element as shown in
[0063] The C-shaped cutting element 4 may be made from a sheet material having a substantially constant thickness. For example, the dog-eared flanges 10 may have the same material thickness as the center section 11. When viewed in cross section, said tooth tips of the comb-like cutting teeth may have a radius of curvature of less than 0.25 mm For example, the C-shaped cutting element may be formed from a metal sheet, in particular from a spring steel sheet, wherein a spring steel having a tensile strength of more than 500 N/mm.sup.2 or more than 750 N/mm.sup.2 may be used.
[0064] As shown in the example of
[0065] The dimensions and values disclosed herein are not to be understood as being strictly limited to the exact numerical values recited. Instead, unless otherwise specified, each such dimension is intended to mean both the recited value and a functionally equivalent range surrounding that value. For example, a dimension disclosed as “40 mm” is intended to mean “about 40 mm.”
[0066] Every document cited herein, including any cross referenced or related patent or application and any patent application or patent to which this application claims priority or benefit thereof, is hereby incorporated herein by reference in its entirety unless expressly excluded or otherwise limited. The citation of any document is not an admission that it is prior art with respect to any invention disclosed or claimed herein or that it alone, or in any combination with any other reference or references, teaches, suggests or discloses any such invention. Further, to the extent that any meaning or definition of a term in this document conflicts with any meaning or definition of the same term in a document incorporated by reference, the meaning or definition assigned to that term in this document shall govern.
[0067] While particular embodiments of the present invention have been illustrated and described, it would be obvious to those skilled in the an that various other changes and modifications can be made without departing from the spirit and scope of the invention. It is therefore intended to cover in the appended claims all such changes and modifications that are within the scope of this invention.
REFERENCE NUMERALS
[0068] 1 shaver/trimmer
[0069] 2 cutter head
[0070] 3 cutter system
[0071] 4 (stationary) outer cutting element
[0072] 5 (movable) inner cutting element
[0073] 6 outer cutting tooth
[0074] 7 inner cutting tooth
[0075] 8 perforation
[0076] 9 perforation
[0077] 10 flange/edge portion
[0078] 11 central portion/skin contact surface
[0079] 12 straight line segment
[0080] 20 skin bulge
[0081] 100 handle
[0082] 101 battery
[0083] 102 control unit
[0084] 103 electric drive motor
[0085] 104 drive train
[0086] I first axis
[0087] II second axis
[0088] III third axis
[0089] IV fourth axis