INNER CONDUCTOR TERMINAL AND COAXIAL CABLE TERMINAL UNIT USING INNER CONDUCTOR TERMINAL
20190386439 ยท 2019-12-19
Inventors
Cpc classification
H01R9/0518
ELECTRICITY
H01R13/111
ELECTRICITY
International classification
Abstract
An inner conductor terminal includes a connection terminal, a crimping terminal, a chip-type electronic element, and a molded portion. The connection terminal includes a connection portion that is connected to a mating terminal at a tip end portion thereof. The crimping terminal includes an inner conductor crimping portion that crimps an inner conductor of a coaxial cable at a base end portion thereof. The chip-type electronic element is mounted on a base end portion of the connection terminal and a tip end portion of the crimping terminal so as to couple the base end portion of the connection terminal with the tip end portion of the crimping terminal. The molded portion covers peripheries of the base end portion of the connection terminal, the tip end portion of the crimping terminal, and the chip-type electronic element.
Claims
1. An inner conductor terminal comprising: a connection terminal; a crimping terminal; a chip-type electronic element; and a molded portion, wherein the connection terminal includes a connection portion that is connected to a mating terminal at a tip end portion thereof, wherein the crimping terminal includes an inner conductor crimping portion that crimps an inner conductor of a coaxial cable at a base end portion thereof, wherein the chip-type electronic element is mounted on a base end portion of the connection terminal and a tip end portion of the crimping terminal so as to couple the base end portion of the connection terminal with the tip end portion of the crimping terminal, wherein the molded portion covers peripheries of the base end portion of the connection terminal, the tip end portion of the crimping terminal, and the chip-type electronic element, wherein at least one of the base end portion of the connection terminal and the tip end portion of the crimping terminal includes a convex portion or a recessed portion on a surface thereof, and wherein the molded portion covers a periphery of the convex portion or enters the recessed portion.
2. The inner conductor terminal according to claim 1, wherein each of the base end portion of the connection terminal and the tip end portion of the crimping terminal has a flat-plate shape, wherein the recessed portion includes a through hole penetrating in a plate thickness direction, and wherein the inside of the through hole is filled with the molded portion.
3. The inner conductor terminal according to claim 2, wherein the through hole includes a protruding portion extending from an inner wall surface of the through hole toward a radially inner side.
4. A coaxial cable terminal unit comprising: the inner conductor terminal according to claim 1; a dielectric; and an outer conductor terminal, wherein a terminal accommodation chamber accommodating and retaining the inner conductor terminal is formed through the dielectric, and wherein the outer conductor terminal includes a shell portion internally provided with the dielectric at a tip end portion thereof and an outer conductor crimping portion crimping an outer conductor of the coaxial cable at a base end portion thereof.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
Embodiment
[0034] An inner conductor terminal 10 according to the embodiment of the present invention and a coaxial cable terminal unit 1 using the inner conductor terminal 10 will be described with reference to the drawings. For convenience of description, in an axial direction of the terminal unit 1, a side (left side in
Configuration of Terminal Unit
[0035] As illustrated in
[0036] An antenna wire for an in-vehicle radio is typically assumed as the coaxial cable 80 that is connected to the terminal unit 1. Therefore, a chip-type electronic element 60 for adjusting electrostatic capacity and improving noise resistance is mounted on the inner conductor terminal 10 used for the terminal unit 1. Hereinafter, components constituting the terminal unit 1 will be described in order.
[0037] First, the inner conductor terminal 10 is described. The inner conductor terminal 10 has a function of being connected to the mating terminal (not illustrated), and being conductively connected to the inner conductor 81 of the coaxial cable 80. As illustrated in
[0038] The connection terminal 40 formed of metal includes, at a tip end portion thereof, a cylindrical connection portion 41 that is connected to the mating terminal. The mating terminal (male terminal) is inserted into a hollow portion (through hole) of the connection portion 41. A base end portion 42 of the connection terminal 40 has a flat-plate shape (strip shape) extending in the axial direction. A through hole 43 (in particular, see
[0039] The crimping terminal 50 formed of metal includes, at a base end portion thereof, an inner conductor crimping portion 51 that is formed by a pair of crimping pieces for crimping the inner conductor 81 of the coaxial cable 80. A tip end portion 52 of the crimping terminal 50 has a flat-plate shape (strip shape) extending in the axial direction. A through hole 53 (in particular, see
[0040] The chip-type electronic element 60 is mounted on the mounting surfaces of the base end portion 42 and the tip end portion 52 so as to couple the base end portion 42 with the tip end portion 52. The base end portion 42 of the connection terminal 40 and the tip end portion 52 of the crimping terminal 50 are spaced apart from each other by a predetermined distance and disposed to face each other in the axial direction. More specifically, between the pair of electrode portions 61 provided on both sides of the chip-type electronic element 60, one electrode portion 61 is mounted on the mounting surface of the base end portion 42 by soldering, and the other electrode portion 61 is mounted on the mounting surface of the tip end portion 52 by soldering. In this way, the chip-type electronic element 60 electrically connects the base end portion 42 of the connection terminal 40 with the tip end portion 52 of the crimping terminal 50 in series. A chip capacitor is typically mounted as the chip-type electronic element 60. Alternatively, a chip resistor, a chip diode, a chip inductor, or the like may be mounted as the chip-type electronic element 60.
[0041] The molded portion 70 is a molded body formed of resin, which covers the peripheries of the base end portion 42 of the connection terminal 40, the tip end portion 52 of the crimping terminal 50, and the chip-type electronic element 60 so as to be adhered to the entire outer periphery thereof. The molded portion 70 mainly has a function of protecting the chip-type electronic element 60. The configuration of the inner conductor terminal 10 has been described above. The manufacturing method of the inner conductor terminal 10 will be described below.
[0042] Next, the dielectric 20 will be described. The dielectric 20 has a function of accommodating and retaining the connection terminal 40 of the inner conductor terminal 10 and being accommodated and retained in the outer conductor terminal 30 to maintain the inner conductor terminal 10 and the outer conductor terminal 30 in an insulated state. As illustrated in
[0043] Next, the outer conductor terminal 30 is described. The outer conductor terminal 30 has a function of accommodating and retaining the dielectric 20 and conductively being connected to the outer conductor 83 of the coaxial cable 80. As illustrated in
[0044] The mating terminal (male terminal) is inserted into an opening 34 on a tip side of the shell portion 31. The outer conductor crimping portion 32 includes: a pair of crimping pieces 35, which are located at a tip side and crimp the outer conductor 83 of the coaxial cable 80; and a pair of crimping pieces 36, which are located at a base end side and crimp the outer sheath of the coaxial cable 80. The accommodation portion 33 includes a bottom wall and a pair of side walls, and has a box shape whose top is opened.
[0045] The components constituting the terminal unit 1 illustrated in
[0046] As illustrated in
Manufacturing Method of Inner Conductor Terminal
[0047] Next, the manufacturing method of the inner conductor terminal 10 illustrated in
[0048] Next, as illustrated in
[0049] A reflow method is typically adopted as a method of soldering. When the reflow method is adopted, a part of molten solder drops, due to the action of gravity, through the through holes 43 and 53 respectively formed in the base end portion 42 and the tip end portion 52, even when an excessive amount of solder paste is placed on the mounting surfaces of the base end portion 42 of the connection terminal 40 and the tip end portion of the crimping terminal 50. Therefore, it is easy to properly maintain the amount of solder used for electrical connection.
[0050] Next, as illustrated in
[0051] Next, the pair of bridge portions 90 connecting the connection terminal 40 with the crimping terminal 50 are cut and removed. Accordingly, the inner conductor terminal 10 illustrated in
Actions and Effects Caused by Filling Inside of Through Holes 43 and 53 with Molded Body 70
[0052] As illustrated in
[0053] First, a mode is assumed as a comparative example to describe the actions and effects. In the mode, as illustrated in
[0054] In general, an adhesion force in adhesion portions is relatively small. The adhesion portions are respectively located between the molded portion 70 formed of resin and the base end portion 42 of the connection terminal 40 formed of metal, and between the molded portion 70 formed of resin and the tip end portion 52 of the crimping terminal 50 formed of metal. Therefore, in the comparative example, when a compressive force along the axial direction is applied to the inner conductor terminal 10 as indicated by an arrow in
[0055] In contrast, as illustrated in
[0056] As described above, according to the inner conductor terminal 10 and the terminal unit 1 of the embodiment of the present invention, the insides of the through holes 43 and 53 (recessed portions), which are respectively provided at the base end portion 42 of the connection terminal 40 and the tip end portion 52 of the crimping terminal 50, are integrally filled with the molded portion 70. Therefore, when an external force (in particular, a tensile force or a compressive force along the axial direction) is applied to the inner conductor terminal 10, a part of the external force is received by the portion 71 adhered to the inner wall surface of the through hole 43 and the portion 72 adhered to the inner wall surface of the through hole 53 in the molded portion 70 (see
[0057] Further, when the soldering is performed by the reflow method, a part of molten solder drops, due to the action of gravity, through the through holes 43 and 53, even when an excessive amount of solder paste is placed on the mounting surfaces of the base end portion 42 of the connection terminal 40 and the tip end portion 52 of the crimping terminal 50. Therefore, it is easy to properly maintain the amount of solder used for electrical connection.
Other Embodiments
[0058] The present invention is not limited to the above-described embodiment, and various modifications can be adopted within the scope of the present invention. For example, the present invention is not limited to the above-described embodiment, but can be appropriately modified, improved, and the like. In addition, materials, shapes, dimensions, numerals, disposition locations or the like of constituent elements in the above-described embodiment are optional and not limited as long as the object of the present invention can be achieved.
[0059] In the above embodiment, the through holes 43 and 53 (recessed portions) are formed in the base end portion 42 of the connection terminal 40 and the tip end portion 52 of the crimping terminal 50, respectively. The inside of the through hole 43 is integrally filled with the portion 71 of the molded portion 70, and the inside of the through hole 53 is integrally filled with the portion 72 of the molded portion 70 (see
[0060] In the present embodiment, when an external force (in particular, a tensile force or a compressive force along the axial direction) is applied to the inner conductor terminal 10, a part of the external force is also received by the portion 71 adhered to an inner wall surface of the notch 44 and the portion 72 adhered to an inner wall surface of the notch 54 in the molded portion 70. As a result, an excessive stress is less likely to act on the solder H (see
[0061] Further, as illustrated in
[0062] In the present embodiment, when an external force (in particular, a tensile force or a compressive force along the axial direction) is applied to the inner conductor terminal 10, a part of the external force is also received by the portion 71 adhered to a lateral surface of the convex portion 45 and the portion 72 adhered to a lateral surface of the convex portion 55 in the molded portion 70. As a result, an excessive stress is less likely to act on the solder H (see
[0063] Further, as illustrated in
[0064] In the present embodiment, it is easy to favorably maintain the reliability of the electrical connection not only when a tensile force or a compressive force along the axial direction is applied to the inner conductor terminal 10, but also when a bending moment, which is in a direction in which one of the connection terminal 40 and the crimping terminal 50 is rotated with respect to the other one of the connection terminal 40 and the crimping terminal 50 around the axis of one of the through holes 43 and 53, is applied to the inner conductor terminal 10. That is, when such a bending moment is applied to the inner conductor terminal 10, a part of the bending moment is received by the portion 71 adhered to a lateral surface of the protruding portion 46 and the portion 72 adhered to a lateral surface of the protruding portion 56 in the molded portion 70. As a result, an excessive stress is less likely to act on the solder (see
[0065] Further, in the above-described embodiment and embodiments illustrated in
[0066] The characteristics of the embodiments of the above inner conductor terminal 10 and the terminal unit 1 according to the present invention will be briefly summarized and listed in the following [1] to [4].
[1] An inner conductor terminal (10) comprising:
[0067] a connection terminal (40);
[0068] a crimping terminal (50);
[0069] a chip-type electronic element (60); and
[0070] a molded portion (70),
[0071] wherein the connection terminal (40) includes a connection portion (41) that is connected to a mating terminal at a tip end portion thereof,
[0072] wherein the crimping terminal (50) includes an inner conductor crimping portion (51) that crimps an inner conductor (81) of a coaxial cable (80) at a base end portion thereof,
[0073] wherein the chip-type electronic element (60) is mounted on a base end portion (42) of the connection terminal (40) and a tip end portion (52) of the crimping terminal (50) so as to couple the base end portion (42) of the connection terminal (40) with the tip end portion (52) of the crimping terminal (50),
[0074] wherein the molded portion (70) covers peripheries of the base end portion (42) of the connection terminal (40), the tip end portion (52) of the crimping terminal (50), and the chip-type electronic element (60),
[0075] wherein at least one of the base end portion (42) of the connection terminal (40) and the tip end portion (52) of the crimping terminal (50) includes a convex portion (45, 55) or a recessed portion (43, 44, 53, 54) on a surface thereof, and
[0076] wherein the molded portion (70) covers a periphery of the convex portion (45, 55) or enters the recessed portion (43, 44, 53, 54).
[2] The inner conductor terminal (10) according to the above-described [1],
[0077] wherein each of the base end portion (42) of the connection terminal (40) and the tip end portion (52) of the crimping terminal (50) has a flat-plate shape,
[0078] wherein the recessed portion includes a through hole (43, 53) penetrating in a plate thickness direction, and
[0079] wherein the inside of the through hole (43, 53) is filled with the molded portion (70).
[3] The inner conductor terminal (10) according to the above-described [2],
[0080] wherein the through hole (43, 53) includes a protruding portion (46, 56) extending from an inner wall surface of the through hole (43, 53) toward a radially inner side.
[4] A coaxial cable terminal unit (1) comprising:
[0081] the inner conductor terminal (10) according to any one of the above-described [1] to [3];
[0082] a dielectric (20); and
[0083] an outer conductor terminal (30),
[0084] wherein a terminal accommodation chamber (21) accommodating and retaining the inner conductor terminal (10) is formed through the dielectric (20), and
[0085] wherein the outer conductor terminal (30) includes a shell portion (31) internally provided with the dielectric (20) at a tip end portion thereof and an outer conductor crimping portion (32) crimping an outer conductor (83) of the coaxial cable (80) at a base end portion thereof.
DESCRIPTION OF REFERENCE NUMERALS AND SIGNS
[0086] 1: terminal unit
[0087] 10: inner conductor terminal
[0088] 20: dielectric
[0089] 21: terminal accommodation chamber
[0090] 30: outer conductor terminal
[0091] 31: shell portion
[0092] 32: outer conductor crimping portion
[0093] 40: connection terminal
[0094] 41: connection portion
[0095] 42: base end portion
[0096] 43: through hole (recessed portion)
[0097] 44: notch (recessed portion)
[0098] 45: convex portion
[0099] 46: protruding portion
[0100] 50: crimping terminal
[0101] 51: inner conductor crimping portion
[0102] 52: tip end portion
[0103] 53: through hole (recessed portion)
[0104] 54: notch (recessed portion)
[0105] 55: convex portion
[0106] 56: protruding portion
[0107] 60: chip-type electronic element
[0108] 70: molded body (molded portion)
[0109] 80: coaxial cable
[0110] 81: inner conductor
[0111] 83: outer conductor