Disposable Inflator

Abstract

An inflator including in combination, an inflator body having at one end an input for receiving the neck of a gas cartridge, a manifold assembly intended to be fluidly connected to an inflatable, a combination automatic and manual actuator assembly including a spring-loaded actuator including a pierce pin for fracturing a frangible seal of the gas cartridge, a bobbin with a dissolvable pill that retains the spring-loaded actuator in a cocked position by an annular ring seat that engages the bobbin and a hood connected onto the end of the inflator body, the hood including an inwardly-extending tab that engages the actuator to securely retain the hood onto the end of the inflator body by means of the inwardly-extending tab being grasped by the forked end of the actuator.

Claims

1. An inflator comprising in combination: an inflator body having at one end an input for receiving the neck of a gas cartridge; a manifold assembly intended to be fluidly connected to an inflatable; a combination automatic and manual actuator assembly including: a spring-loaded actuator including a pierce pin for fracturing a frangible seal of the gas cartridge; a bobbin with a dissolvable pill that retains the spring-loaded actuator in a cocked position by an annular ring seat that engages the bobbin; and a hood connected onto the end of the inflator body, said hood including an inwardly-extending tab that engages the actuator to securely retain the hood onto the end of the inflator body by means of the inwardly-extending tab being grasped by the forked end of the actuator.

2. The inflator as set forth in claim 1, wherein said tab is engaged by a forked end of the actuator.

3. The inflator as set forth in claim 2, wherein upon removal of the hood, the forked end of the actuator releases the annular ring seat allowing the pierce pin of the spring-loaded actuator to fracture the frangible seal of the gas cartridge.

4. The inflator as set forth in claim 3, wherein upon actuation of the actuator, the forked end moves inward to preclude the hood from being reinstalled.

5. The inflator as set forth in claim 1, wherein said hood includes at least one vent hole to allow venting of an area underneath the hood proximate to the bobbin to assure that the bobbin is rapidly flooded upon immersion.

6. The inflator as set forth in claim 1, wherein the hood is colored to indicate an operable condition of the inflator and conceals an end of the inflator body such that when removed, the hood reveals an inoperable condition.

7. The inflator as set forth in claim 1, wherein the actuator comprises an elongated shaft with an annular ledge having a plurality of radial protuberances to center a spring onto the ledge.

8. The inflator as set forth in claim 7, wherein the actuator includes opposing alignment ears extending radially from opposing sides of the actuator that fit into corresponding slots formed in the bobbin to preclude rotational movement of the actuator.

9. The inflator as set forth in claim 8, wherein an outer rim of the ledge includes an integrally-formed protrusion that fits into a slot formed in a lumen of a longitudinal bore of the body.

10. The inflator as set forth in claim 2, wherein the forked end comprises resilient first and second forks whose ends are respectively engaged into notches that engage onto an inner annular seat formed on the ring seat.

11. The inflator as set forth in claim 1, further including a window in the actuator which allows viewing of an operational state of the inflator.

12. The inflator as set forth in claim 11, further including a compressible indicator viewable through the window.

13. The inflator as set forth in claim 12, wherein the compressible indicator is compressed upon the actuator being actuated.

14. The inflator as set forth in claim 12, wherein the compressible indicator seals the window to prevent water from entering the inflator 10 the window.

15. The inflator as set forth in claim 11, further including a see-through lens fitted about the window.

16. The inflator as set forth in claim 15, wherein the lens comprises an arcuate portion that fits over the window to substantially seal therewith.

17. The inflator as set forth in claim 16, wherein the lens is retained in position over the window by opposing arms having protrusions extending into corresponding slots formed in the inflator.

18. A manifold assembly for an inflator, comprising in combination: a manifold including a flange and a first boss, the flange to be connected to an article to be inflated; a second boss formed on the inflator in fluid communication with an exhaust port of the body, the second boss being engagable with the first boss; and a removal key for disengaging the bosses.

19. The manifold assembly as set forth in claim 18, further including a removal key.

20. The manifold assembly as set forth in claim 19, further including at least one clip having barbed projections extending from one of the bosses into corresponding notches the other boss.

21. The manifold assembly as set forth in claim 20, wherein the removal key comprises opposing arms that engage between the clips to disengage their barbed projections from their respective notches, allowing the inflator to be removed.

22. The manifold assembly as set forth in claim 21, wherein the removal key comprises at least one retention barb that keeps the key in engagement between the clips.

23. The manifold assembly as set forth in claim 18, wherein one of the bosses includes at least one lug notch and the other boss includes at least one lug that engages into the notch.

24. The manifold assembly as set forth in claim 23, further including at least one arm extending from the lug, the arm including a lock protrusion that engages into the notch.

25. The manifold assembly as set forth in claim 24, wherein the removal key comprises at least one leg having a foot portion that disengages the lock protrusion.

26. The manifold assembly as set forth in claim 25, wherein the removal key comprises two of the legs that straddle the body.

27. The manifold assembly as set forth in claim 26, further including at least one recess to retain the key after disengaging the lock protrusion.

28. A tether assembly for an inflator, comprising a molded jerk handle and an elongated member, the elongated member having a plurality of barbed protrusions extending along at least a portion of its length, the barbed protrusions having an angle portion being angled toward its trailing end and a flat portion facing the jerk handle.

29. The tether assembly as set forth in claim 28, wherein the angle portion allows the trailing end of the elongated member 41 to be inserted into a hole and the barbed protrusion pulled through the hole until the desired length is attained.

30. The tether assembly as set forth in claim 29, wherein the flat portion precludes the barbed protrusions 43 from being pulled back through the hole.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0023] For a more succinct understanding of the nature and objects of the invention, reference should be directed to the following description taken in conjunction with the accompanying drawings in which:

[0024] FIGS. 1-4 are front, right side, bottom and left side views of a first embodiment of the inflator of the invention;

[0025] FIGS. 5 and 6 are cross-sectional views of the inflator of the invention;

[0026] FIGS. 7 and 8 are exploded views of the inflator of the invention;

[0027] FIGS. 9 and 10 illustrate the bobbin housing of the inflator of the invention;

[0028] FIGS. 11 and 12 illustrate the body of the inflator of the invention;

[0029] FIG. 13 is a partially cut-away cross-sectional view of the ring seat of the inflator of the invention;

[0030] FIGS. 14 and 15 illustrate the actuator and FIG. 16 illustrates the pierce pin of the inflator of the invention; and

[0031] FIGS. 17-22 illustrate the first embodiment of the manifold assembly of the inflator of the invention.

[0032] FIG. 23 is a cross-sectional view of a second embodiment of the inflator of the invention;

[0033] FIG. 24 is an exploded view of FIG. 23;

[0034] FIGS. 25 and 26 illustrate the bobbin housing of the second embodiment of the inflator of the invention;

[0035] FIGS. 27 and 28 are cross-sectional views of a third embodiment of the inflator of the invention;

[0036] FIGS. 29 and 30 are top views of the third embodiment of the inflator of the invention;

[0037] FIG. 31 is an exploded view of the third embodiment of the inflator of the invention;

[0038] FIG. 32 is an exploded, perspective view of the see-through lens that seals the indicator window to prevent water from entering the window;

[0039] FIG. 33 is an enlarged perspective view of the see-through lens;

[0040] FIG. 34 is a side view of one embodiment of manifold assembly of the invention;

[0041] FIG. 35 is a side view of the manifold;

[0042] FIG. 36 is a perspective view of the manifold;

[0043] FIGS. 37 and 38 are perspective views of FIG. 34;

[0044] FIGS. 39 and 40 are elevational views of the manifold assembly;

[0045] FIG. 41 is an elevational view of the manifold assembly installed to the manifold;

[0046] FIGS. 42 and 43 are perspective views of the removal key intended for use with the manifold assembly of FIGS. 34 and 36-41.

[0047] FIG. 44 is an elevational view showing the removal key installed on the manifold assembly; and

[0048] FIG. 45 is an elevational view showing the removal key pivoted to disengage the manifold from the manifold assembly whereas FIG. 46 shows the manifold removed.

[0049] Similar reference numerals refer to similar parts throughout the several figures.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0050] Referring to FIGS. 1-8, the disposable inflator 10 of the invention comprises an inflator body 12 having at one end a threaded input 14 for receiving the threaded neck of a conventional gas cartridge (not shown) which is in fluid communication with a manifold assembly 16 intended to be sonic welded to an inflatable (not shown). The other end of the inflator body 12 includes a combination automatic and manual actuator assembly 18 comprising a bobbin 20 with a dissolvable pill 22 that retains a spring-loaded actuator 24 in a cocked position by an annular ring seat 32 that engages the bobbin 20. A hood 26 is snap-fitted onto the end of the body 12. The hood 26 includes an inwardly-extending axial tab 28 that engages into and is squeezed by the forked end 30 of the actuator 24 to keep the forked end 30 in engagement within an annular ring seat 32 (see FIG. 6) and to securely retain the hood 26 onto the end of the body 12 by means of its inwardly-extending axial tab 28 being grasped by the forked end 30 of the actuator 24 (e.g., requiring about 10 pounds to as much as 15 pounds of pulling force to remove the hood 26).

[0051] It is noted that the hood 26 protects the pill 22 in the bobbin 20 from splashes of water that might otherwise inadvertently cause unintended firing of the inflator 10. Hood 26 may include vent holes 26H to allow venting of the area underneath the hood 26 proximate to the bobbin 20 to assure that the bobbin 20 is rapidly flooded upon immersion. Hood 26 is preferably colored green to indicate an operable condition of the inflator 10. Hood 26 conceals the end of the inflator body 12 and bobbin 20 which may each or both be colored red that is exposed to view when the hood 26 is removed, thereby indicating a spent or inoperable condition.

[0052] It is noted that the hood 26 may not be simply reinstalled due to the fact that the forked end 30 moving inward toward the gas cartridge once the hood 26 is removed (explained in greater detail below) and is therefore not capable of re-grasping the inwardly-extending axial tab 28 of the hood 26. Indeed, if the user tries to reinstall the hood 26, it would simply fall off.

[0053] A tether assembly 38 is connected to an axial tab 40 via its hole 42 extending outwardly from the hood 26. According to this invention, the tether assembly 38 comprises simultaneously molding a jerk handle 39 with a flexible elongated member 41 having a plurality of barbed protrusions 43 extending along its length (e.g., three are shown). The barbed protrusions 43 are angled toward its trailing end and the flat portion faces the jerk handle 39. The angle portion allows the trailing end of the elongated member 41 to be inserted into the hole 42 and the barbed protrusion(s) 43 pulled through the hole 42 until the desired length is attained. The flat portion of the barbed protrusions 43 preclude the barbed protrusions 43 from being pulled back through the hole 42. When the desired length is attained, the exposed trailing end may be trimmed off. This feature obviates the need to maintain an inventory of inflators with differently-length tethers.

[0054] For manual operation, jerking on the tether 38 snaps the hood 26 off of the body 12 by pulling the inwardly-extending axial tab 28 of the hood 26 out from being grasped by the forked end 30 of the actuator 24, allowing the actuator 24 having a pierce pin 46 to be forcibly moved by a heavy spring 44 toward the gas cartridge to pierce the frangible seal of the gas cartridge.

[0055] For automatic operation, when the pill 22 dissolves upon submersion in water, the arms 36 of the bobbin 20 are allowed to pivot inwardly to expand the collective diameter of the radial seats 34, thereby releasing the ring seat 32 and allowing the actuator 24 to be forcibly moved by the heavy spring 44 toward the gas cartridge such that the pierce pin 46 pierces the frangible seal of the gas cartridge.

[0056] More particularly, as shown in FIGS. 7-13, the bobbin 20 is positioned within a bobbin housing 48. The bobbin 20 and the inner lumen of the bobbin housing 48 may optionally include conventional unsymmetrical complementary keyways 50B and 50H to ensure that the bobbin 20 is inserted correctly right-side up into the housing 48. In this regard it is noted that the bobbin 20 may be assembled automatically by an assembly machine in which case the keyways 50 are not necessary.

[0057] The housing 48 is rigidly affixed rotationally and axially within a longitudinal bore of the body 12 by a pair of spaced-apart dowels 52 that fit through corresponding slots 54 in a boss 56 extending from the end of the housing 48 and into corresponding holes 58 in the longitudinal wall of the body 12. The high-pressure spring 44 is compressed and positioned between the dowels 53 and an annular ledge 60 formed on the actuator 24, thereby constantly urging the actuator 24 toward the gas cartridge.

[0058] As best shown in FIGS. 14 and 15, the actuator 24 comprises an elongated shaft 62 with its annular ledge 60 formed integrally therewith. The spring-side of the ledge 60 comprises a plurality of equally-spaced radial protuberances 64 (e.g., four) to center the spring 44 onto the ledge 60. The end of the actuator 24 includes a pierce pin 46 with stakes 46S press-fitted therein which is alignment with the frangible seal of the gas cartridge. An O-ring groove 66 for receiving a conventional O-ring 68 is formed on the portion of the actuator that extends into a reduced diameter portion 70 of the longitudinal bore of the body 12 to assure that, upon firing, all the compressed gas from the cartridge exits through the exhaust port 72 of the body 12, through the manifold assembly 16 and into the inflatable. The actuator 24 further includes opposing alignment ears 74 extending radially from opposing sides of the actuator 24. The alignment ears 74 fit into corresponding slots 76 formed in the boss 56 of the bobbin housing 48 to preclude rotational movement of the actuator 24. Similarly, the outer rim of the ledge 60 includes an integrally-formed protrusion 78 that rides in slot 80 formed in the inner lumen of the longitudinal bore of the body 12.

[0059] As best shown in FIG. 6, the forked end 30 of the actuator 24 comprises resilient first and second forks 30A and 30B whose sides are tapered toward the actuator assembly 18. The end of the forks 30A and 30B respectively comprise a notch 82A and 82B that is configured and dimensioned to engage onto the inner annular seat 84 formed on the end of the ring seat 32.

[0060] It is noted that when the inflator 10 is at rest, ready to be fired, the axial tab 28 of the hood 26 positioned between the forks 30A and 30B keeps their notches 82A and 82B in engagement with the inner annular seat 84 of the ring seat 32. At the same time, the radial seats 34 of the arms 36 of the bobbin 20 engage the outer seat 86 of the ring seat 32, thereby precluding any movement of the spring-loaded actuator 24 under the force of the spring 44.

[0061] However, as soon as the hood 26 is manually jerked off the inflator 10 via tether 38 during manual inflation, the axial tab 40 is removed from between the forks 30A and 30B. The flexibility of the forks 30A and 30B and the matching slopes 80S and 84S of the notches 80A and 80B and the inner portion of the seat 84, respectively, allows the forks 30A and 30B under the force of the spring 44 to be urged inwardly due to their respective slopes 80S and 84S to fully disengage the forked end 30, whereupon the force of the spring 44 drives the actuator 24 to force its pierce pin 46 into the frangible seal of the gas cartridge.

[0062] Similarly, during automatic inflation during immersion of the inflator 10 into water to dissolve the pill 22, the arms 36 of the pill 22 are forced outwardly under the force of the spring 44 due to the matching slopes 86S of the outer seat 86 of the ring seat 32 and the inner slope 34S of the radial seats 34. Outward movement of the arms 36 fully releases ring seat 32, whereupon the force of the spring 44 drives the actuator 24 to force its pierce pin 46 into the frangible seal of the gas cartridge.

[0063] As shown in FIGS. 17-22, a first embodiment of the manifold assembly 18 comprises a manifold 88 having a circular flange 90 intended to be sonic-welded (or heat-sealed) to the inflatable. The manifold 88 comprises an upstanding generally cylindrical male boss 92 surrounded by a generally square wall 94. Correspondingly, the manifold assembly 18 comprises on the inflator body 12 a generally square boss 96 having a female opening 98 in fluid communication with the exhaust port 72 of the body 12. Upon insertion of the square wall 96 into the square wall 94 to mate therewith, the female opening 98 is fluidly connected onto the male boss 92 to form a fluid seal therewith utilizing a conventional O-ring. It is noted that the mating square configurations of the square walls 94 and 96 prelude any rotational movement between the inflator body 12 and the manifold 88.

[0064] A pair of clips 110 extending downwardly from opposing outer sides of the square boss 96 include barbed projections 102 that engage into corresponding notches 104 in the opposing outer sides of the square boss 92 to seal the female opening 98 in fluid communication with the male boss 92.

[0065] After firing, the spent inflator 10 may be removed by a user through the use of a removal key 106. As best shown in FIGS. 21 and 22, in one embodiment the removal key 106 comprising opposing arms 108 that engage between the clips 110 and the opposing outer sides of the square boss 92 to forcibly sufficiently widen the distance between the clips 110 to disengage their barbed projections 102 from their respective notches 104, allowing the spent inflator 10 to be removed so that a new one may be installed.

[0066] Optionally to preclude reuse of the removal key 106, the opposing arms 108 may each include a retention barb 110B such that upon installation to remove the spent inflator 10, the retention barbs 110 keep the key 106 in place between the clips 110 on the inflator body 12. The removal key 106 is therefore rendered non-reusable because it cannot be removed from the spent inflator 10. Correspondingly, the spent inflator 10 is rendered non-reusable due to the fact that the non-removable key 106 keeps the distance between the clips 110 too far apart such that their barbed projections 102 cannot engage their respective notches 104. Indeed, if the user tries to re-install the spent inflator 10, it would simply fall off.

[0067] It is anticipated that the non-reusable removal key 106 would be colored red to indicate the inoperable condition of the spent inflator 10. It is envisioned that each new disposable inflator 10 would be sold with a removal key 106 facilitating the removal of the spent inflator 10 by the user from the manifold 88 molded to the inflatable. The new disposable inflator 10 could then be installed onto the manifold 88.

[0068] As shown in FIGS. 27 and 28, a window 114 allows a user to view either a colored indicator 112 (e.g., green) as in FIG. 27 or the ledge 60 (e.g., colored red) as in FIG. 28. The colored indicator 112 is a different color than that of the ledge 60 (e.g., green versus red) for the purpose of allowing the user to determine that the inflator has been cocked in condition-ready mode or in the fired or condition-not-ready mode. When in the cocked position, as shown in FIG. 27, the colored indicator 112 is viewable through the window 114. When the inflator is fired, as shown in FIG. 28, the colored indicator 112 is forcibly compressed by the ledge 60 towards the direction of the threaded input 14. This change in position is achievable by having the colored indicator 112 being composed of readily compressible materials such as silicone or foam. The compressible colored indicator 112 also functions to seal-off the window 114 to prevent water such as rainfall from being splashed therethrough.

[0069] Upon firing of the inflator 10, the red-colored ledge 60 compresses the green-colored indicator 112 from its original uncompressed position shown in FIG. 27, whereupon the red-colored ledge 60 is now viewable through the window 114 (see FIG. 28), visually indicating a fired condition. Thus, once the user views the change in color, she knows that the inflator has been fired, is no longer operational and should be disposed of.

[0070] To preclude the compressible colored indicator 112 from potentially being lodged in the window 114 upon firing, the colored indicator 112 is preferably recessed from the window 114. However, when the colored indicator 112 is so recessed, it no longer seals off the window 114 to prevent water from entering the inflator 10 via the window 114. As shown in FIGS. 32 and 33, a visually clear, see-through lens 120 is snap-fitted about the window 114 to prevent water from entering the inflator 10 while allowing viewing, through the lens 120, of the green-colored indicator 112 before firing of the inflator 10 and the red-colored ledge 60 after firing.

[0071] The lens 120 comprises an arcuate portion 122 configured and dimensioned to closely fit over the window 114 to seal therewith. The lens 120 is retained in position over the window 114 by opposing arms 122 each with protrusions 124 extending radially inward. The arms 122 are configured fit into corresponding slots 126 formed in the inflator body 12 at opposing sides of the window 114. The inwardly-extending protrusions 124 are configured to snap-fit into corresponding indentations 128 formed in the bottoms of the slots 126, thereby securing the lens 120 into position over the window 114.

[0072] In a second embodiment of the manifold assembly 16 is shown in FIGS. 34-45. In this second embodiment, the inflator body 12 comprises a manifold 130 having a circular flange 132 intended to be sonic welded (or heat-sealed) to the inflatable. The manifold 130 comprises an upstanding generally cylindrical male boss 136 surrounded by a generally square wall 138. The outside of the square wall 138 comprises a pair of opposing lug notches 140 each composed of a vertically extending insertion notch 142 and a horizontal arcuate notch 144. Correspondingly, the manifold assembly 18 comprises on the inflator body 12 a pair of opposing lugs 146 each composed of a vertically extending lug portion 148 with an inwardly extending tab portion 150. The lug portion 148 is configured and dimensioned slide into the insertion notch 142 of the manifold 130 whereas the tab portion 150 is configured and dimensioned to slide rotationally into to the arcuate notch 144 thereof.

[0073] To secure the inflator 10 to the manifold 130, the user aligns the female opening 98 with the male boss 136 and mates the two, whereupon the vertical lug portion 148 slides into the vertical notch 142. The user then rotates the inflator 10 about one-eighth of a turn whereupon the tab 150 moves rotationally into the arcuate notch 144, thereby securing the inflator 10 to the inflator 130.

[0074] The inflator body 12 comprises a pair of opposing resilient arcuate arms 152 extending from their respective lugs 146. The end of each arm 152 includes a lock protrusion 154. The curve of the arcuate arms 152 and their lock protrusions 154 are configured and dimensioned such that the lock protrusions 154 engage the top surface of the wall 138 of the manifold 130 then resiliently flex toward the inflator body 12 as the female opening 98 is pushed onto the male boss 136 of the manifold 130. As the inflator 10 is rotated about one-eighth of a turn, the lock protrusions 154 slide off the top surface of the wall 138 and snap into the vertical notch 144 of the manifold 130. The lock protrusions 154 therefore prevent any counter-rotation of the inflator 10 relative to the manifold 130. The inflator 10 is thus secured to the manifold 130 and cannot be removed by the user without a removal tool because counter-rotation is precluded by the lock protrusions 154.

[0075] After firing or replacing the inflator 10, the spent inflator 10 may be removed by the user through the use of a removal key 160. As shown in FIGS. 42 and 43 corresponding to FIGS. 42-46, the removal key 160 comprises a top portion 162 ergonomically configured to be easily grasped by the user. A pair of legs 164 extend downwardly from the top portion 162. Each leg 164 includes a foot portion 166 extending at a substantially right angle to the leg 164.

[0076] To use the removal key 160, the key 160 is inserted by the user around the inflator body 12 with the legs 164 straddling the inflator body 12 and with the foot portions 166 hooking under the respective lock protrusions 154. A large recess 168 is provided on the other side of the inflator body 12 to assure sufficient clearance for the hooking-under. Once hooked under, the removal key 160 is pivoted away from the cartridge end of the inflator 10 such that the heel 166H of the foot 166 fulcrums against the upper surface of the manifold 130 (e.g., the circular flange 132) to lift the lock protrusions 154 upwardly above or level to the upper surface of the wall 138 allowing the key 130 to be counter-rotated by the user.

[0077] A small recess 170 may be provided on the other side of the inflator body 12 to retain the now-pivoted key 160. The inflator 10 may be counter-rotated one-eighth of a turn because the lock protrusions 154 are un-snapped from the vertical notch 144. Once counter-turned, the inflator 10 may be removed from the manifold 130.

[0078] Each foot portion 166 may optionally include a retention barb 168 extending from the toe end of the foot portion 166 that hooks onto the other side of the lock protrusion 154 to prevent the lock protrusion 154 from inadvertently slipping away from being hooked by the foot portion 166. Finally, while the key 160 of this second embodiment may be removed from a spent inflator 10, the user should nevertheless discard the key 106 with the spent inflator 10.

[0079] The present invention includes that contained in the appended claims as well as that of the foregoing description. Although this description has been described in its preferred form with a certain degree of particularity, it should be understood that the present disclosure of the preferred form has been made only by way of example and that numerous changes in the details of construction, combination, or arrangement of parts thereof may be resorted to without departing from the spirit and scope of the invention.

[0080] Now that the invention has been described,