INTRAMEDULLARY NAILING SYSTEM OF VARIABLE ANGLE TO TREAT FEMUR FRACTURES
20190380752 ยท 2019-12-19
Inventors
Cpc classification
A61B17/1615
HUMAN NECESSITIES
A61B17/1725
HUMAN NECESSITIES
A61B17/8872
HUMAN NECESSITIES
A61B17/744
HUMAN NECESSITIES
A61B17/175
HUMAN NECESSITIES
A61B17/748
HUMAN NECESSITIES
A61B17/746
HUMAN NECESSITIES
International classification
A61B17/74
HUMAN NECESSITIES
A61B17/16
HUMAN NECESSITIES
A61B17/17
HUMAN NECESSITIES
Abstract
The cephalomedullary nailing system of this invention contributes to solving three main problems: reduce fractures, improve assembly biomechanics to ensure the load axis is favorable as possible for bony fragments and prevent femoral neck collapse as well as offset and limb length loss, hence avoiding the possibility of reduced abductor power. The system is based on specific screw channel geometry and the placement of an additional locking screw, allowing the nail to turn 360 and facilitating nail insertion through the screw.
Claims
1-13. (canceled)
14. A cephalomedullary nailing system of variable angle for treating femur fractures, comprising: a cephalic screw, a guided, cannulated nail, at least a locking screw and transversal channel through which the nail is inserted, wherein the screw's transverse channel geometry, obtained by removing from the screw volume the geometric shape, which corresponds to the volume that forms inside a toroidal revolution surface and the central point of this surface coincides with the screw axis.
15. The cephalomedullary nailing system of variable angle for treating femur fractures as in claim 14, further comprising a varus-valgus stabilization system between the nail and cephalic screw, with at least three support points.
16. The cephalomedullary nailing system of variable angle for treating femur fractures as in claim 14, wherein the nail has at least one variable morphology edge, whereas the screw has a slot system coinciding with nail edges.
17. The cephalomedullary nailing system of variable angle for treating femur fractures as in claim 14, further comprising a hollow nail with a lateral proximal longitudinal slot on which stabilization screws are housed.
18. The cephalomedullary nailing system of variable angle for treating femur fractures as in claim 14, further comprising a trochanteric support plate connected to the cephalic screw by means of screwed device, wherein the trochanteric support plate also features screws locked to it, as well as orifices for sutures to run through them.
19. The cephalomedullary nailing system of variable angle for treating femur fractures as in claim 14, further comprising its insertion through the trochanteric fossa, wherein there is a varus-valgus inclination range of about 100-130 between the screw and nail, which is straight in its proximal part.
20. The cephalomedullary nailing system of variable angle for treating femur fractures as in claim 14, further comprising its insertion through the trochanter tip, wherein there is a varus-valgus inclination range of about 70-130 between the screw and nail, which is curved in its proximal part.
21. Instrumentation for placement of the cephalomedullary nailing system of variable angle of claim 14, comprising a femoral neck guide needle which is manipulated by means of a HANDLE and has a bone support surface resembling femur anatomy, at least 2 upper tubular guides for anti-rotating guide needles and a lower tubular guide for a cephalic screw guide needle, a soft part protector with a HANDLE and a tubular element with a distal limb equipped with STABILIZATION GEARS and a cannulated needle reducer, and a cephalic screw drill bit as well as a milling system.
22. Instrumentation for placement of the cephalomedullary nailing system of variable angle as in claim 21, wherein to introduce the cephalic screw after femoral neck drilling is completed, an interfragmentary introduction-compression device is used; this device is joined to the cephalic screw through a connector; the device has a central core with an upper extension and a lower extension, as well as five tunnels through which threaded needles can be introduced; the five tunnel are: two upper tunnels two lower tunnels adjacent to the central core, as well as another tunnel of larger diameter in the lowest end to place an external binding pin of the Schanz type; and such pin is kept in place using a small bracket inserted through an orifice in the lowest end of the tunnel.
23. Instrumentation for placement of the cephalomedullary nailing system of variable angle as in claim 21, wherein to introduce the nail, the device has a nail introduction guide which is branched off lengthways, and this guide is run through a distal locking guide.
24. Instrumentation for placement of the cephalomedullary nailing system of variable angle as in claim 21, further comprising an introduction-compression device which runs through an extender-reducer device along its distal limb by a handle; and the extender-reducer device has a proximal T-shaped region.
25. Instrumentation for placement of the cephalomedullary nailing system of variable angle as in claim 21, further comprising a special milling system with three hemi-mills of two or more cutting blades each, laid out one after the other and embedded in a rigid core.
26. Valgus-producing osteotomy device including the cephalomedullary nailing system of variable angle for treating femur fractures as in claim 14, wherein the device comprises a support adapting to the lateral femur cortex, with an angulation calibration system inside of which a saw guide moves following a propiae trajectory.
Description
DESCRIPTION OF DRAWINGS
[0027] To complement the description provided and to favor better understanding of the features of this invention, a part of this descriptive report is comprised of a set of diagrams illustrating, but not limited to, the following things:
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DESCRIPTION OF THE INVENTION
[0097] The cephalomedullary nailing system of this invention is basically different in that it is comprised of a cannulated screw, known as cephalic screw, which is introduced via the lateral side of the femur's trochanteric region. The cephalic screw trajectory aims towards the femoral head, through which an anterograde-shaped hollow nail is introduced in proximal femur limb (trochanteric fossa/greater trochanter tip).
[0098] This is a variable angle system with two possibilities: a trochanteric fossa insertion nail which is straight in its proximal part (proximal straight nail) and a greater trochanter tip insertion nail which is curved in its proximal part (proximal angled nail). Both nails can be conformed with a single or multiple edges in its medial part of variable morphology, which would fit with a set of slots in the inner surface of the screw's transverse channel, doubling its rotational stability from a biomechanical point of view (on the one hand, rotational stability of stabilization screws on the nail's lateral slot and, on the other hand, of the edge/slot assembly created between the medial nail side on the cephalic screw transverse channel). The most suitable morphology for its implementation should be assessed by means of biomechanical analyses)
[0099] The cephalic screw channel through which the nail is inserted to run crosswise through the screw, has a configuration conceived to allow angular nail position variations, with a larger diameter in the nail's upper and lower parts and a smaller diameter in the central part. Geometrically speaking, the channel is equivalent to the volume that creates a toroidal revolution surface inside it (non-circumferential but elliptoid revolution). Another option is a channel with a double truncated cone shape and a lowered central surface in the screw part impacted by the nail during placement. Both geometric shapes are somewhat inclined in relation to the central axis of the cephalic screw. The reason for such inclination is to have a suitable angle favoring varus-valgus stabilization between the cephalic screw and the nail.
[0100] Both nail options include a locking system to consolidate the cephalic screw and the nail by means of stabilization screws. Furthermore, both types of nail can be locked distally by means of two screws, known as distal locking screws, which run through the lowest third of the nail. One of the screws can be placed dynamically, similarly to other options in the market.
[0101] With the cephalic screw it is also possible to place a plate with a screw locking system. This plate, known as trochanteric support plate, is coupled to the cephalic screw and favors the placement of trochanteric screws to fix the greater trochanter tip or increase femoral head/neck fixing when needed.
[0102] The nailing system is installed using specific instrumentation, which is a second point of interest of this invention. More specifically, once drilled to the femoral neck, the cephalic screw is introduced using a device which is fitted to the screw through a connector, enabling interfragmentary compression when fracture characteristics may require it. Such device, known as introduction-compression device, enables manipulation of the proximal femoral segment. To do that, there is a T-shaped extender device facilitating manipulation of the femur's proximal segment. This device, known as extender-reducer device, is connected to the introduction-compression device by means of a threaded bracket.
[0103] As for the nail, it is joined to an arch-shaped guide, known as nail introduction guide, by means of a connector screw. This guide enables nail insertion to drive nail insertion, as well as having the extender-reducer device run through to facilitate stabilization screw tightening. This is possible thanks to the tuning fork-shaped morphology of its vertical arm. Furthermore, this guide enables drilling and subsequent introduction of distal locking screws by using a distal locking guide.
[0104] When medullary cavity drilling is required, this invention also foresees the use in nails of special drills capable of gradually perforating the screw channel.
[0105] The invention foresees the use of a valgus-producing osteotomy device in cases of angular femoral neck axis alteration. Such device can be placed and used to perform a wedge resection of the intertrochanteric region once the cephalic screw is placed. As a result, proper femur's cephalic angle recovery can be ensured by manipulating its proximal fragment with the placement instrumentation.
[0106] This specific screw channel geometry and additional locking screw placement of this invention present a number of innovative, differential features. On the one hand, the nail can turn 360, meaning it is simpler to introduce through the screw. On the other hand, channel shape favors the nail being randomly locked based on the target varus-valgus inclination (within an established varus-valgus inclination range). There are three support points counteracting varus-valgus forces, as well as rotational stabilization by means of the locking screws and slots (slotted version).
[0107] The fact that the nail support surface is homogeneous and has a circumferential section, gives the locking system more biomechanical stability and predictability.
Preferred Embodiments of the Invention
[0108] The following is a description of the first development mode of the cephalomedullary nailing system of this invention, in which the nail (3) is straight in its proximal region to facilitate insertion through the trochanteric fossa.
[0109] In this option, the invention set is comprised of a cephalic screw (1), a nail (3) which can short or long, as well as one or two locking screws (4). There is also the option of using a trochanteric support plate (9) with trochanteric screws (11).
[0110] The cephalic screw (1) for the proximal straight nail (3) is transversally cannulated (1d) and has an asymmetric diameter, meaning it needs to be assessed through biomechanical analyses. Geometrically speaking, the screw's channel (1d) is obtained by removing from the screw volume the geometric shape, which corresponds to the volume (1j) that forms inside a toroidal revolution surface. The central point of this surface coincides with the screw axis, which is inclined depending on the angle (variable). The toroidal revolution surface is obtained by turning a circumference (generating curve) around the rotation axis, which does not intersect with it in any point (
[0111] The medial sagittal cut of the cephalic screw (1) shown in
[0112] Considering that a straight nail (3) cannot further incline from the midpoint of the angular inclination area sides, that bend section can be straightened by modifying the proximal and distal part of the screw (1) channel (1d) in order to increase the biomechanical strength of the screw (1).
[0113] Alternatively, the screw can be manufactured using a transverse channel obtained by subtracting from the screw volume the volume of an inverted double truncated cone (1k), the center of which coincides with the screw axis, which is inclined. In this case, the distal part on which the nail rests is modified, making its sagittal section circumferential without affecting the range of nail inclination on the screw (
[0114] Similarly, the slotted screw variant (
[0115] As for the proximal straight variant of the nail (3), it is a guided (could be milled) cannulated nail of different diameters. It has a longitudinal groove (3b) similar to a channel on the side of its upper region, where stabilization screws (2) rest. These stabilization screws are inside the cephalic screw (1) (
[0116] The nail (3) can be short (
[0117] The angular varus-valgus inclination range is schematically represented in
[0118] Due to the design of the cephalic screw (1), once it is placed in the femoral neck, it could provide 15 of additional valgus in relation to the proposed standard angulation of 115. Thus, it is possible to place the screw (1), perform the lateral subtraction valgus-producing osteotomy and force the valgus to reduce the femur before or after placing the nail (3). Considering screw (1) design is limited to 15 of valgus from the standard position, in case further valgus correction was needed the screw could be placed slightly in varus (up to a maximum of 30 of valgus by placing the screw at 100 of varus).
[0119] Locking screws (4) are conventional cortical screws, similar to other existing state-of-the-art locking screws for femoral nails. They have a head (4a) with an inner hexagonal cavity (4c) suitable for screwdrivers of similar morphology. They also have a small notch (4b) in their distal part to make them self-tapping (
[0120] The cephalic screw (1) is compatible with an accessory to be placed in its proximal part, a trochanteric support plate (9) consolidated with the same cephalic screw (1). This consolidation is achieved by means of a flat head fixing screw (10) of proximal head (10a) and a large hexagonal cavity (10b) for a large hexagonal screwdriver. It also has a distal thread (10c) and protruding edges (9c) which fit into the notches (1b) of the proximal screw part (1). The support plate (9) facilitates locking trochanteric screws (11) into the plate to fix the greater trochanter when there is fracture comminution or even pointing them towards the femur neck-head. Trochanteric screws (11) are connected to the trochanteric support plate (9) by means of four threaded orifices (9a). It also has drill holes (9b) to run suture thread through them in case some bone fragment (osteosuture) (
Second Preferred Embodiments of the Invention
[0121] In the second development variant of the cephalomedullary nailing system of this invention, the nail (3) is angled in its proximal area for greater trochanter tip insertion. It comprises the following:
[0122] A cephalic screw (1), a proximal curved nail (3) (short or long) which can short or long, as well as one or two locking screws (4). As in the previous variant, there is the option of having the nail (3) use a trochanteric support plate (9).
[0123] The cephalic screw (1) in this option is similar to the previous one. However, in this option the nail is introduced from a lateral position in relation to the femoral channel, not from a central position as it occurred with the nail for trochanteric fossa insertion. As a result, the inclination varus angle of the nail (3) on the screw (1) increases to facilitate nail insertion. To do that, the screw (1) channel (1d) is more lateralized (
[0124] As for the proximal curved nail (3), it is generally similar to the proximal straight nail (3), although in this case the nail has a proximal part angulation of 10 to adapt to the proximal femur morphology. It can be short or long. The long nail (3) is anatomic, with a front convexity bend to adapt to the femoral diaphysis morphology (
[0125] Lastly, locking screws (4) are also similar to those of the previous variant.
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[0127] More specifically, this instrumentation includes a femoral neck (12) guide needle which is manipulated by means of a handle (12a) and has a bone support surface (12d) resembling femur anatomy. It also has two upper tubular guides (12b) for anti-rotating guide needles (13) and a lower tubular guide (12c) for a cephalic screw guide needle (13), a soft part protector (14) with a handle (14a) and a tubular element with a distal limb equipped with stabilization gears (14c), as well as a needle reducer (15) which is cannulated (15a) to allow the guide needle to run through it. It also has a cephalic screw drill bit (16) and a medullary cavity milling system with a specific morphology terminal (special mills) (17) to mill the medullary femur cavity. Furthermore, it has an interfragmentary introduction-compression device (18) with a connector (19) and an extender-reducer device (20) to position the cephalic screw (1), an introduction guide (21) for the nail (3) and a locking guide (27) for distal locking screws (4).
[0128] Since nail insertion requires milling the medullary cavity (usually 1.5 mm more than nail diameter) to adjust it to cephalic screw (1) cavity caliber (1d), special mills (17) are to be used.
[0129] Conventional mills can be used until the nail diameter is reached, and then it is necessary to use special mills (17) comprised of three hemi-mills of two or more cutting blades (17a) each. Such hemi-mills will be placed one after the other, embedded in a rigid core so that when introduced into the femoral diaphysis, they perform as one single, complete mill with three support points in the endosteal cortex surface. This design enables the drilling or milling machine terminal to sequentially go through the screw channel. Special mills (17) are cannulated (17b) and have a flexible part (17c) in their upper section, similar to existing mills in the current state-of-the-art (
[0130] The diameter (d) of a conventional mill would be the effective diameter of special mills (17). The thickness (e) of a mill's cutting blades (17a) would be a third of the mill radius, that is, the sixth part of the mill's effective diameter (
[0131] This diameter (d) would be the maximum width of the special mill (17), which can therefore go through the screw channel.
[0132] For example, for a mill of 12 mm (effective diameter), the maximum width along the length of the special mill (17) would be 10 mm, meaning it would be small enough to be introduced through the channel (1d) of the cephalic screw (1) of a 10-mm nail (3). Mills (17) are introduced from the proximal femur part guided by a guide needle with olive (26).
[0133] Once drilling is completed to make a channel at a femoral neck level, the interfragmentary introduction-compression device (18) enables the introduction of the cephalic screw (1). This device (18) is joined to the cephalic screw (1) through a connector (19), as shown in
[0134] The upper extension (18e) has a void (18m) where the distal limb (20b) of the extender-reducer device (20) is placed. It also has in its front side a hole (18c) to place a second bracket (25) which will stabilize the extender through each threaded end (25a).
[0135] The central core of the interfragmentary introduction-compression device (18) has in its distal part two tabs (18j) which are inserted in the notches (1b) of the proximal part of the cephalic screw to enhance connection stability.
[0136] The distal part of central core has a broad thread (18g) of interfragmentary compression which turns manually around the external threaded surface (18h) and has a number of perforations (18n) and a small key to facilitate counter-resistance turning when needed. The distal area (18f) has a nut (18i) which turns clockwise and facilitates interfragmentary compression by pushing on the lateral femur cortex.
[0137] As for the connector (19), it has a hexagonal-shaped proximal part (19a) and a threaded distal part (19b) which adapts to the proximal part of the cephalic screw (1). A screwdriver of hexagonal-shaped tip is used to adjust it. Along its length, the connector (19) has two (upper and lower) tunnels (19c) through which the screwdriver (28) is introduced to tighten the nail-screw stabilization screws (2) of the cephalic screw (1) (
[0138] The extender-reducer device (20) is an extension of the introduction-compression device (18) (
[0139] Instrumentation also includes a nail introduction guide (21) comprising a branched-off fork-shaped vertical part (21a) and a curved part (21b) which ends in a tubular region (21c). At the end of the tubular region there are two tabs (21d) which fit the notches (3a) of the nail (3) (
[0140] Instrumentation also includes a guide for distal locking screws (27). This guide (27) is introduced perpendicularly to the nail (3), between the branched-off vertical part arms (21a) of the nail's introduction guide (121) (
[0141] Once the cephalic screw (1) is placed, it is possible to perform a lateral subtraction osteotomy using a valgus-producing osteotomy device (30) which adapts to the bone in the lateral region of the proximal femur and is kept in place by introducing fixation needles (31) through the fixation holes of the device (30a). The cutting guide (30c) is fixed using needles (31) inserted through convergent channel holes (30b). This insertion is initially performed horizontally to make the first cut (conventional saw) and then downwards depending on the target angulation, which can be measured through calibration (30d). Then it is refixed and the lower cut of the lateral subtraction wedge is made. This cutting guide (30c) has two edges (30g) that enable angular variation by moving through the propiae slots (30e) of the cutting guide. It has a horizontal slot (30f) granting access to the guide through which the saw blade is introduced to make the cuts limiting the lateral subtraction wedge.
[0142] Once the lateral base wedge osteotomy (