Production and packaging installation for hygiene products, and method for operating the same
10507946 ยท 2019-12-17
Assignee
Inventors
Cpc classification
B65B65/003
PERFORMING OPERATIONS; TRANSPORTING
B65B59/003
PERFORMING OPERATIONS; TRANSPORTING
B65B35/30
PERFORMING OPERATIONS; TRANSPORTING
B65B35/243
PERFORMING OPERATIONS; TRANSPORTING
B65B63/02
PERFORMING OPERATIONS; TRANSPORTING
B65B57/14
PERFORMING OPERATIONS; TRANSPORTING
B65B5/06
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65B57/14
PERFORMING OPERATIONS; TRANSPORTING
B65B5/06
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A method for operating a production and packaging installation for hygiene products, wherein the hygiene products are produced by a production machine, and the hygiene products produced are packaged by at least two packaging machines which are assigned to the production machine and are intended for packaging the hygiene products in particular so that they are ready for dispatch. At least two packaging machines assigned to a grouping conveyor form a machine group, wherein the performance of the packaging machines of the machine group are adapted automatically in accordance with the performance of the production machine and/or the individual performances available for the packaging machines of the machine group, and/or wherein the number of hygiene products with which the holders of the grouping conveyor are filled is selected automatically for each holder in dependence on which of the packaging machines the hygiene product of the respective holder is intended.
Claims
1. A method for operating a production and packaging installation (10) for hygiene products (11) in which the hygiene products (11) are produced, the production and packaging installation (10) comprising a grouping conveyor (16) assigned to a machine group comprising a plurality of packaging machines (A-D), the method comprising: producing the hygiene products (11) in a unit for producing the hygiene products (11); supplying individually the hygiene products (11) produced by the unit for producing the hygiene products (11), one after the other, to the grouping conveyor (16) which has individual holders for the hygiene products (11); filling a respective one of the individual holders with either (a) one of the hygiene products (11) or (b) a hygiene-product group comprising a plurality of the hygiene products (11); assigning at least one of the individual holders to one of the plurality of packaging machines (A-D); removing the one of the hygiene products (11) or the hygiene-product group from the respective one of the individual holders in which it is located by pushing the one of the hygiene products (11) or the hygiene-product group from the respective one of the individual holders into one of the plurality of packaging machines (A-D), thereby supplying the one of the hygiene products (11) or the hygiene-product group to the one of the plurality of packaging machines (A-D); and then; packaging (a) the one of the hygiene products (11) or the hygiene-product group from one of the individual holders together with (b) at least another of the one of the hygiene products (11) or another of the hygiene-product groups from another of the individual holders into a pack (21-24), wherein, prior to the filling operation, each of the individual holders is automatically assigned in each case to one of the plurality of packaging machines (A-D) such that the one of the hygiene products (11) or the hygiene-product group located in the one of the individual holders assigned to the one of the plurality of packaging machines (A-D) is subsequently fed to the one of the plurality of packaging machines (A-D), wherein the individual holders are filled with a number of the hygiene products (11) selected automatically for each of the individual holders in dependence on which of the one of the plurality of packaging machines (A-D) (a) the one of the hygiene products (11) or the hygiene-product group from the one of the individual holders together with (b) the at least another of the one of the hygiene products (11) or the another of the hygiene-product groups from the another of the individual holders is intended for, wherein at least two of the plurality of packaging machines (A-D) are assigned to the unit for producing the hygiene products (11), wherein at least one of the plurality of packaging machines (A-D) packages (a) the one of the hygiene products (11) or the hygiene-product group from one of the individual holders together with (b) the at least another of the one of the hygiene products (11) or the another of the hygiene-product groups from the another of the individual holders into the pack (21-24) which, in respect of the number of the hygiene products (11) contained therein, differ from the pack (21-24) of at least one other of the plurality of packaging machines (A-D) and wherein, during the filling of the individual holders, the number of the hygiene products (11) provided in the pack (21-24) is automatically divided up between a plurality of the individual holders, in dependence on the number of the hygiene products (11) to be contained in the pack (21-24).
2. The method as claimed in claim 1, further comprising, in the event of one of the plurality of packaging machines (A-D) failing, assigning each of the individual holders assigned to the failed one of the packaging machines (A-D) to another one of the plurality of packaging machines (A-D).
3. The method as claimed in claim 2, further comprising feeding the hygiene products (11) or the hygiene-product groups currently assigned to the failed one of the packaging machines (A-D) to the another one of the plurality of packaging machines (A-D).
4. The method as claimed in claim 1, further comprising automatically adapting the performances of the plurality of packaging machines (A-D) in accordance with at least one from a group consisting of the performance of the unit for producing the hygiene products (11) and in accordance with the individual performances of the plurality of packaging machines (A-D).
5. The method as claimed in claim 4, further comprising, where the performance of one of the plurality of packaging machines (A-D) has been, or is being, reduced, the respective performance of one or any other of the plurality of packaging machines (A-D) is increased automatically in order to compensate for the performance reduction.
6. The method as claimed in claim 4, further comprising, during normal operation of the plurality of packaging machines (A-D), the performance of the plurality of packaging machines (A-D) is adjusted automatically, in accordance with the performance of the unit for producing the hygiene products (11), to the smallest value where all of the hygiene products (11) produced by the unit for producing the hygiene products (11) are packaged by the plurality of packaging machines (A-D) assigned to the grouping conveyor (16).
7. The method as claimed in claim 4, further comprising, where the maximum-adjustment performances of the plurality of packaging machines (A-D) assigned to the grouping conveyor (16) are insufficient for packaging all of the hygiene products (11) coming from the unit for producing the hygiene products (11) at the given level of performance of the unit for producing the hygiene products (11), the performance of the unit for producing the hygiene products (11) is reduced automatically to a value at which all the hygiene products (11) produced is packaged.
8. The method as claimed in claim 4, further comprising sensing and communicating the current performances of each of the plurality of packaging machines (A-D) and the current performance of the unit for producing the hygiene products (11) to a central control device (27) of the installation (10), and, in dependence on the values sensed, the central control device (27) determines performance values for the plurality of individual packaging machines (A-D) and for the unit for producing the hygiene products (11).
9. The method as claimed in claim 8, further comprising communicating the performance values in each case to local machine-control means (12, 15, 17-20) that are assigned in each case to each of the plurality of packaging machines (A-D) and the unit for producing the hygiene products (11).
10. The method as claimed in claim 1, wherein the unit for producing the hygiene products (11) is a production machine (F).
11. A production and packaging installation for a hygiene product packaging operation, comprising: a unit for producing hygiene products (11); a plurality of packaging machines (A-D) for packaging the hygiene products (11); a grouping conveyor (16) which has individual holders for the hygiene products (11), and to which the plurality of packaging machines (A-D) are assigned, and to which the hygiene products (11) produced by the unit for producing the hygiene products (11) is supplied individually, and one after the other, prior to the packaging operation; a control device (27) for automatically selecting a number of the hygiene products (11) with which the individual holders of the grouping conveyor (16) are to be filled, for each of the individual holders, in dependence on which of the plurality of packaging machines (A-D) the hygiene products (11) are intended for, wherein the plurality of packaging machines (A-D) are assigned to the grouping conveyor (16) to form a machine group, wherein at least two of the plurality of packaging machines (A-D) are assigned to the unit for producing the hygiene products (11), wherein a respective one of the individual holders is filled with either (a) one of the hygiene products (11) or (b) a hygiene-product group comprising a plurality of the hygiene products (11), wherein, prior to the filling operation, each of the individual holders is automatically assigned in each case to one of the plurality of packaging machines (A-D) such that the one of the hygiene products (11) or the hygiene-product group located in the one of the individual holders assigned to the one of the plurality of packaging machines (A-D) is subsequently fed to the one of the plurality of packaging machines (A-D), wherein the one of the hygiene products (11) or the hygiene-product group is configured to be removed from the respective one of the individual holders and is further configured to be pushed to the one of the plurality of packaging machines (A-D) to which the one of the hygiene products (11) or the hygiene-product group is assigned, wherein the one of the plurality of packaging machines (A-D) packages (a) the one of the hygiene products (11) or the hygiene-product group from one of the individual holders together with (b) at least another of the one of the hygiene products (11) or another of the hygiene-product groups from another of the individual holders into a pack (21-24) which, in respect of the number of the hygiene products (11) contained therein, differ from the pack (21-24) of at least one other of the plurality of packaging machines (A-D), and wherein, during the filling of the individual holders, the number of the hygiene products (11) provided in the pack (21-24) is automatically divided up between a plurality of the individual holders, in dependence on the number of the hygiene products (11) to be contained in the pack (21-24).
12. The production and packaging installation as claimed in claim 11, wherein the hygiene products (11) are conveyed individually, and one after the other, in the direction of the grouping conveyor (16) by means of a feed conveyor (13), wherein the individual holders of the grouping conveyor (16) are filled, by means of a filling mechanism (S), with the hygiene products (11) coming from the feed conveyor (13).
13. The production and packaging installation as claimed in claim 12, wherein the performances of the plurality of packaging machines (A-D) are adapted automatically in accordance with the performance of the unit for producing the hygiene products (11) and in accordance with the individual performances available for the plurality of packaging machines (A-D).
14. The production and packaging installation as claimed in claim 12, wherein the individual holders of the grouping conveyor (16) are filled so as to form the hygiene-product groups.
15. The production and packaging installation as claimed in claim 11, wherein the performances of the plurality of packaging machines (A-D) are adapted automatically in accordance with the performance of the unit for producing the hygiene products (11) and in accordance with the individual performances available for the plurality of packaging machines (A-D).
16. The production and packaging installation as claimed in claim 11, wherein (a) the one of the hygiene products (11) or the hygiene-product group from one of the individual holders is packaged together with (b) the at least another of the one of the hygiene products (11) or the another one of the hygiene-product groups from the another one of the individual holders into the pack (21-24).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Further features of the present invention can be gathered from the attached patent claims, from the following description of a preferred exemplary embodiment of the invention and from the attached drawings, in which:
(2)
(3)
(4)
(5)
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
(6) The drawings deal with the operation and/or the control of a production and packaging installation 10 for hygiene products 11. The hygiene products 11 may be, for example, diapers or so-called sanitary napkins. These items are usually of comparatively flat design and have a more or less rectangular contour.
(7) The hygiene products 11 are produced by means of a known production machine F (converter) and supplied individually, and one after the other, to a filling station 14 via a first supply conveyor 13. A filling mechanism S, in the present case so-called cone stacker, is arranged in the region of the filling station 14. The same kinds of hygiene products 11, which come from the first supply conveyor 13, are fed individually to a grouping conveyor 16 by means of the filling mechanism S. To be more precise, the filling mechanism S fills individual holders or compartments of the grouping conveyor 16 with one or more hygiene products 11.
(8) For this purpose, the grouping conveyor 16 is designed in the form of a compartmentalized conveyor which is known per se, that is to say in the form of a motor-driven endless conveyor with a circulating conveying strand on which are arranged, one after the other in the conveying direction, a multiplicity of individual compartments or holders for the hygiene products 11. Such compartmentalized conveyors are known and described, for example, in DE 10 2010 053 040, the disclosure of which is hereby integrated in full in the present application.
(9) Holders of the grouping conveyor 16 which are located in the region of the filling station 14 are filled with hygiene products 11 in each case by the filling mechanism S. The filling mechanism S here fills the holders either with an individual hygiene product 11 or, at intervals,so as to form hygiene-product groups in each casewith a plurality of hygiene products 11.
(10) Following the operation of filling the corresponding holders, the conveying strand of the grouping conveyor 16 is moved onward until the filled holders pass into the region of unloading stations of in the present case four packaging machines A, B, C, D arranged along the conveying path of the grouping conveyor 16.
(11) Prior to the filling operation, each of the holders of the grouping conveyor 16 has already been clearly assigned in each case, in the control means, to one of the packaging machines A-D. This will be explained in more detail hereinbelow. As soon as the filled holders each pass into the region of the respective unloading station of the packaging machine A-D assigned to them in each case, the hygiene products 11 located in the holders are conveyed out of the associated holders, by means of a suitable removal device, and packaged in the corresponding packaging machine A-D assigned to the holders.
(12) The packaging machines A, B from
(13) The packaging machine D (flow wrapper), which is arranged downstream of the packaging machines A, B, packages a certain number of hygiene products 11 into so-called tubular-bag packs 23 (flow packs).
(14) The fourth packaging machine C in turn, this likewise being arranged downstream of the packaging machine A, B, is a folding-box packer, which packages the hygiene products 11 into packs 24, namely folding boxes.
(15) The packaging machines C, D are each assigned, in a manner which is known per se, compressing devices 25, 26, by means of which the hygiene products 11 coming from the grouping conveyor 16 are first of all compressed, before being packaged in the packaging machines C, D.
(16) The production and packaging installation 10, for the purpose of controlling the production and packaging processes, which will be described in more detail hereinbelow, is assigned a central control device 27. Said central control device 27 is assigned respectively local control means 12, 15, 17-20 via corresponding control lines. It is therefore the case that the local control unit 12 is assigned to the production machine F, the local control unit 15 is assigned to the filling mechanism S, the local control unit 17 is assigned to the packaging machine A, the local control unit 18 is assigned to the packaging machine B, the local control unit 19 is assigned to the packaging machine D and the local control unit 20 is assigned to the packaging machine C.
(17) The respective local control units 12, 15, 17-20 transmit data from the respectively associated machine A-D, F, or the respectively associated mechanism S, to the central control device 27. The latter processes the information, calculates control data and transmits said data back to the local control units.
(18) The data which the local control units 12, 15, 17-20 transmit may be, for example, current production data of the associated machine/of the associated mechanism A-D, F, S, for example current performance values, or information relating to faults in the machine/in the mechanism, etc.
(19) The data which the central control device 27 transmits back to the local control means 12, 15, 17-20 may comprise, for example, specified values for the respective machine/the respective mechanism A-D, F, S, for example specified performance values, or information relating to the assignment of the individual holders of the grouping conveyor 16 to the individual packaging machines A-D, etc.
(20) Control of the production and packaging installation 10 takes place in a specific manner. Either all of the packaging machines A-D assigned to the installation or merely a selection of said machines, for example the two machines A, B, form, at a control level, a machine group. It will be assumed hereinbelow that all of the machines A-D form the machine group.
(21) According to a particular aspect of the control means of the installation 10, the number of hygiene products 11 with which the individual holders of the grouping conveyor 16 are filled in the region of the filling station 14 is selected automatically for each of the holders in dependence on which of the packaging machines A-D of the machine group the hygiene product 11 which is to be introduced in each case into the holder is intended for or, for the case where a plurality of products 11 are to be introduced as a product group in a holder, on which machine A-D the respective hygiene-product group is intended for.
(22) For this purpose, in the central control means 27, for example at the beginning of the production process, each holder of the grouping conveyor 16 is assigned an identifier which identifies the respective machine A-D for which the contents of the holder is intended. This assignment is stored in a suitable memory.
(23) In addition, each of these respectively associated holders has calculated for it the number of hygiene products 11 which the filling mechanism S is intended to introduce into the respective bag.
(24) Within the context of implementing this measure, it is possible to generate, for each holder of the grouping conveyor 16, a specified value for the number of hygiene products 11 which are to be introduced into the holder. These specified values can be communicated to the control unit 15 of the filling mechanism S, the latter carrying out the filling operation accordingly.
(25) The calculation of the number of products provided in each case for the respective holder takes account of the fact that usually the group of hygiene products 11 which is subsequently to be contained in a packaging unit 21-24 generated by one of the packaging machines A-D is divided up between a plurality of holders of the grouping conveyor 16 which are arranged one after the other in the conveying direction. In other words, the group of products contained in the finished pack 21-24 is made up usually of sub-groups of hygiene products 11 which have been introduced into the individual holders. The operation of dividing up the hygiene products 11 between the individual holders, taking account of the different machines A-D and of the various sizes of multipack which the machines A-D produce, tends to be a complex task. This is performed preferably by the central control device 27.
(26) In the exemplary embodiment corresponding to
(27) The packs 22 produced by the packaging machine B comprise in each case groups of four times ten hygiene products 11, see control block 29. In other words, forty hygiene products 11 are contained in a pack 22.
(28) The packaging machine C produces packs 24 which are contained in groups of two times five hygiene products 11 in the packs 24. Accordingly, a total of ten hygiene products 11 are integrated in the respective packs 24, see control block 30.
(29) Finally, the packaging machine D produces packs 23 containing five hygiene products 11, see control block 31.
(30) These values and performance or speed values which are known from the individual packaging machines A-D, and relate to the number of hygiene products 11 which can be packaged per unit of time by the respective machine A-D, or to the number of packaging units 21-24 which can be produced in each case per unit of time, are used, by the control means 27, to calculate a sequence for the operation of filling the holders of the grouping conveyor 16, that is to say a sorting pattern 32, see control block 34. It is also possible for the sorting pattern 32 already to have been stored in the control means at the beginning of the production process. During the production process, the holder of the grouping conveyor 16 is then filled with reference to the sorting pattern 32.
(31) The sorting pattern 32 comprises, in general terms, for all of the holders, the number of hygiene products 11 with which a certain holder is to be filled and also the identifier of the machine for which the respective holder is intended.
(32)
(33) Each cell in the left-hand column 32a of the sorting pattern 32 contains the value denoting in each case the number of hygiene products 11 which is contained in the respectively associated holder of the grouping conveyor 16. The cells in the right-hand column 32b contain the value denoting an identifier representative of the respective machine A-D, for example the machine address.
(34) For example the upper four lines of the sorting pattern 32 show that the four holders of the grouping conveyor 16 which are assigned correspondingly to the lines, and are arranged one after the other in the conveying direction, are assigned to the packaging machine A. In other words, the contents of said holders are intended for the packaging machine A. In the present case, in each case three hygiene products 11 are contained in each holder. Accordingly, a total of four holders each with three hygiene products 11 are assigned to the packaging machine A. These four holders with the respectively three hygiene products 11 give the total number of twelve hygiene products 11 contained in each packaging unit 21. In other words, the product group of twelve hygiene products 11 which is to be integrated in the pack 21 is divided up into four equal sub-groups of in each case three hygiene products 11 between the aforementioned four holders.
(35) The lines which follow on directly below the four aforementioned lines in the table of the sorting pattern 32 show that the two holders assigned to said lines are assigned to the machine D. As can be seen from the table, the respectively two and three hygiene products 11, a total of five hygiene products 11, are located in each case in the associated holders. These five hygiene products 11 are integrated, in the form of pack contents, in the packs 23 produced by the machine D.
(36) The next lines to follow directly beneath show the next-following holders, which are assigned to the machine C, to be precise with the product-number sequence 3, 2, 3, 2. This gives a total of ten products corresponding to the multipack size of the packs 24 produced by the machine C.
(37) A pushing-out means 35 is also symbolized in the control block 34. Said pushing-out means is representative of the removal devices which have already been mentioned above and by means of which in each case the individual contents of the holders of the grouping conveyor 16 can be removed from the holders, in the region of the respective removal station assigned to the respective machine A-D, and fed to the corresponding packaging machine A-D.
(38) As can clearly be seen, each packaging machine A-D can have predetermined for it an operation for filling the holders of the grouping conveyor 16 which is adapted individually to the respective packaging machine and/or to the respective type of pack produced by the machine. This makes it possible for a plurality of packaging machines A-D to be assigned to one and the same grouping conveyor 16 and/or to one and the same production machine F.
(39) It is thus possible, in the production and packaging installation 10, for in each case different types of pack with different numbers of hygiene products 11 of the same kind contained therein to be produced. Without this individually coordinatable and/or variable bag-filling operation or sorting pattern 32, it would be necessary for all of the machines arranged on the grouping conveyor 16 to have in each case the same number of holders and the same number of hygiene products 11 contained in the holders.
(40) The calculation for the sorting pattern 32 can take place, for example, once prior to the beginning of production. During production, however, automatic adaptation of the sorting pattern 32 is also possible.
(41) For example in the event of one of the packaging machines A-D in the production process failing, the control means 27 can adapt the sorting pattern 32 automatically. None of the holders is then still assigned to the failed machine as production progresses. Correspondingly, filling of the holder then takes place only with reference to the new sorting pattern 32, that is to say in relation to the rest of the packaging machines A-D, which have not failed.
(42) Provision may also be made here for already filled holders, of which the contents have already been assigned to a certain machine A-D, are assigned, immediately following failure of said machine A-D, to the remaining, functional machines A-D. Of course, this is possible only if the filling of the holders with hygiene products 11 which was provided for the failed machine A-D is also appropriate for the functional machine A-D and/or for the pack 21-24 produced thereby.
(43) If this is not the case, the aforementioned hygiene products 11 accommodated, immediately following the machine failure, in the holders assigned to the failed machine A-D are ejected as defective products.
(44)
(45) The beginning of the calculation is represented by the symbol (36). Following, or at, the start of production (36), an interrogation is made, in a first step, as to whether the packaging machine A is ready (38). If this is the case (Y=yes), the sorting pattern 32 of the holders of the grouping conveyor 16 is calculated to take account of the machine A (39).
(46) If the machine A is not ready (N=no), for example on account of a fault or a failure of the same, the sorting pattern is set to a zero value (40).
(47) Similarly, an interrogation is made, in the next step, as to whether the machine B is ready for operation (41). If not (N), the sorting pattern calculated up until that point is maintained (42). If the machine B, in contrast, is ready for operation, the sorting pattern is calculated anew (43). The calculation then takes account of the fact that (possibly also) the machine B is ready for operation.
(48) In the next step, it is checked whether the machine C is ready for operation (44). If not (N), the sorting pattern calculated up until that point is maintained (45). If the machine C is ready for operation (Y), the sorting pattern is calculated anew, to be precise taking account (possibly also) of the machine C (46).
(49) In an equivalent manner, an interrogation is made as to whether the machine D is ready for operation, and the sorting pattern is possibly calculated anew (steps 47, 48, 50).
(50) Step (51) symbolizes the end of the calculation. As the arrow 74 symbolizes, it is possible for the interrogations and for the calculation to be repeated a number of times during the process, for example at predetermined time intervals.
(51) As already mentioned above, the calculation is started anew in particular as soon as one of the machines A-D communicates a fault or failure or communicates in general terms that it is no longer ready for operation.
(52) A further particularly important method for operating the production and packaging installation 10 relates to the adjustment of the current, individual packaging performance or packaging speed of the individual machines A-D.
(53) The performances of the machines A-D of the machine group are adjusted automatically, by the central control device 27, in accordance with the current production performance of the production machine F and/or in accordance with the individual, in each case currently available production and packaging performances of the packaging machines A-D of the machine group.
(54) In
(55) For example for the case where the performance of one of the packaging machines A-D, for example of the packaging machine A, has been reduced, for example to the value zero, as a result of a fault, the control device 27 ensures that the rest of the machines B-D increase their performances in each case such that the performance drop of the machine A is compensated for overall.
(56) It is preferably the case, during normal operation of the packaging machines A-D, that the respective performance thereof is adjusted automatically, in accordance with the performance of the production machine F, to the smallest possible value at which it is ensured that all of the hygiene products 11 produced by the production machine F can be packaged by the operating packaging machines A-D.
(57) It is also the case that, whenever the maximum-adjustment performances of the packaging machines A-D are insufficient for packaging the hygiene products 11 which come from the production machine F at the currently set level of performance of the production machine F, the performance of the production machine F is reduced automatically to a value at which it is possible for all of the hygiene products 11 produced to be packaged properly into the corresponding packaging units 21-24. It is preferred here to set the largest possible performance value for the production machine F at which said condition is met.
(58) As has already been mentioned above, for this purpose, in the first instance the current performances or performance values of the machines A-D are interrogated and communicated to the central control device 27. The central control device 27 can then calculate, for example in dependence on the values interrogated, specified performance values for the individual packaging machines and/or for the production machine F. The specified performance values are then communicated, in the form of desired values, in each case to the local machine-control means 12, 15, 17-20.
(59)
(60) Following the beginning of the calculation (54) and following the start of production (55), inter alia interrogation and calculation of the following values takes place (56):
NormVel VPM1=speed of production machine/products per bag VPM1
NormVel VPM2=speed of production machine/products per bag VPM2
AverageVel=speed of production machine/ (products per bag VPM1; products per bag VPM2)
(61) In step (57), first of all an interrogation is made as to whether the two machines VPM1 and VPM2 are ready for operation.
(62) In the affirmative case (Y), an interrogation is made, in the next step (58), as to whether the speed or performance AverageVel, that is to say the average speed or average performance of the installation, calculated in packaging units per unit of time (for example 100 packaging units per minute), is smaller than the maximum or maximum-adjustment speed value of the machine VPM1. If this is the case (Y), the adjustable speed of the machine VPM1 is fixed first of all to said average installation speed (59). If this is not the case (N), the speed of the machine VPM1 is set to its maximum value (60).
(63) Continuing to step (61), an interrogation is made as to whether the average speed of the installation is greater than the minimum or minimum-adjustment of the speed of the machine VPM1. In the affirmative case (Y), the speed of the machine VPM1 is set to the average speed of the installation (62). If not (N), the speed of the machine VPM1 is limited to its minimum possible speed (63).
(64) If, however, the above interrogation (57) has shown that it is not the case that the two machines VPM1 and VPM2 are ready for operation at the same time (N), a machine must have failed.
(65) An interrogation is then made, in step (49), as to whether the machine VPM1 is ready. If this is the case (Y), this means that VPM2 must have failed.
(66) Continuing on, an interrogation is then made (64) as to whether NormVel VPM1 is smaller than the maximum-adjustment speed of the machine VPM1. The speed NormVel VPM1 here represents the packaging-unit-specific speed or performance of the machine VPM1 (for example eighty packaging units per minute).
(67) If the interrogation has an affirmative response (Y), then, in the next step (65), the speed of the machine VPM1 is set to this standardized speed NormVel VPM1. If not (N), the speed of the machine VPM1 is set to the maximum possible or maximum-adjustment machine speed (66).
(68) Continuing to step (67), an interrogation is made as to whether the average speed AverageVel of the installation is greater than the minimum-adjustment speed of the machine VPM1 (67). If this is the case (Y), the speed VPM1 is set to the standardized speed NormVel VPM1 (68). If this is not the case (N), the speed of the machine VPM1 is limited, or set, to the adjustable machine minimum (69).
(69) If the above interrogation (63) had shown that VPM1 is not ready, the speed of the machine VPM1 is set to zero (70).
(70) The processing block 71 symbolizes that all of the above interrogations and stipulations which have been described for the machine VPM1, and which result in the adjustable speed for the machine VPM1, are also carried out, in an analogous or equivalent manner, for the next machine VPM2.
(71) For the case where there are yet further machines contained in the machine group, corresponding steps are also carried out for the further machines.
(72) At the end of the processing block 71, it is then the case, accordingly, that both the adjustable speed of the machine VPM1 and the adjustable speed VPM2 are fixed.
(73) These values are then used, in the processing block 72, to calculate the maximum possible production speed of the production machine.
(74) This can be done using the formula:
Speed VPM1*products per bag VPM1+speed VPM2*products per bag VPM2.
(75) This maximum possible speed is then transferred, in the form of a specified performance value, to the production machine.
(76) (72), finally, symbolizes the end of the sequence for calculating and stipulating the specified performance values for the machines VPM1, VPM2 and the production machine.
(77) The aforementioned calculations and interrogations can take place a number of times in the production process, but in particular when one of the machines VPM1, VPM2 fails.
LIST OF DESIGNATIONS
(78) TABLE-US-00001 10 Production and packaging installation 11 Hygiene products 12 Control unit 13 Supply conveyor 14 Filling station 15 Control unit 16 Grouping conveyor 17 Control unit 18 Control unit 19 Control unit 20 Control unit 21 Pack 22 Pack 23 Pack 24 Pack 25 Compressing device 26 Compressing device 27 Central control device 28 Control block 29 Control block 30 Control block 31 Control block 32 Sorting pattern 32a Left-hand column 32b Right-hand column 33 Control block 34 Control block 35 Pushing-out means 36-51 Flow-diagram symbols 52 Control block 53 Control block 54-74 Flow-diagram symbols A Packaging machine B Packaging machine C Packaging machine D Packaging machine F Production machine S Filling mechanism