Depth vibrator with adjustable imbalance

Abstract

A depth vibrator for compacting soil, comprising a rotary drive (3); a drive shaft (4), which is rotatingly drivable about a rotary axis (A) by the rotary drive (3) in a first rotation direction (R1) and in an opposite second rotation direction (R2); a primary mass body (5) connected non-rotatably to the drive shaft (4) and rotates together with the latter about the rotary axis (A); a secondary mass body (6), which is movable into a first rotation position (P1) relative to the primary mass body (5) by rotation of the drive shaft (4) in the first rotation direction (R1) and which is movable into a second rotation position (P2) by rotation of the drive shaft (4) in the second rotation direction (R2). In the first and second rotation position (P1) the secondary mass body (6) can be rotated together with the primary mass body (5) about the rotary axis (A); and the center of mass (S6) of the secondary mass body (6) and the center of mass (S5) of the primary mass body (5) have different radial distances from the rotary axis (A).

Claims

1. A depth vibrator for compacting soil, comprising: a rotary drive having an axis of rotation; a drive shaft rotatable about the axis of rotation of the rotary drive in a first rotation direction R1 and in second rotation direction R2 opposite R1; a primary mass body fixed to the drive shaft and rotatable therewith about the axis of rotation; a stop member fixed to the drive shaft; and a secondary mass body orbital about the drive shaft between a first rotation position P1 relative to the primary mass body by rotation of drive shaft in said first rotation direction R1 until said secondary mass body abuts one side of said stop member, and a second rotation position P2 relative to the primary mass body by rotation of the drive shaft in the second rotation direction until said secondary mass body abuts an opposing side of said stop member.

2. The depth vibrator for compacting soil according to claim 1, wherein when said secondary mass body is moved into said first rotation position P1 the secondary mass body and primary mass body have substantially the same center of gravity relative to said axis of rotation.

3. The depth vibrator for compacting soil according to claim 2, wherein when said secondary mass body is moved into said second rotation position P2 the secondary mass body and primary mass body have substantially different centers of gravity relative to said axis of rotation.

4. The depth vibrator for compacting soil according to claim 1, wherein a center of gravity of said secondary mass body and of the primary mass body are located at different radial distances from the rotary axis.

5. The depth vibrator for compacting soil according to claim 4, wherein a center of gravity of said secondary mass body is located at a greater radial distance from the rotary axis as a center of gravity of said primary mass body.

6. The depth vibrator for compacting soil according to claim 1, wherein said stop member is connected to the primary mass body.

7. The depth vibrator for compacting soil according to claim 1, wherein said primary mass body comprises a partial-cylindrical segment.

8. The depth vibrator for compacting soil according to claim 7, wherein said primary mass body extends 180 about the rotary axis.

9. The depth vibrator for compacting soil according to claim 1, wherein said secondary mass body comprises an annular cylindrical segment mounted rotatably about both the primary mass body and drive shaft.

10. The depth vibrator for compacting soil according to claim 9, wherein said secondary mass body extends between 160 to 180 about the rotary axis.

11. The depth vibrator for compacting soil according to claim 9, wherein said primary mass body and said secondary mass body axially overlap.

12. The depth vibrator for compacting soil according to claim 9, wherein said secondary mass body is outside the primary mass body.

13. The depth vibrator for compacting soil according to claim 1, wherein said primary mass body and the secondary mass body are mounted on a shaft rotatably seated in bearings.

14. The depth vibrator for compacting soil according to claim 13, wherein said bearings comprise an upper bearing located above the primary mass body and a lower bearing located below the primary mass body.

15. The depth vibrator for compacting soil according to claim 1, wherein the secondary mass body is movable relative to the primary mass body by reversal of the rotation direction of the rotary drive.

16. The depth vibrator for compacting soil according to claim 9, wherein said stop member comprises a bar fixedly connected to the primary mass body.

17. The depth vibrator for compacting soil according to claim 16, wherein said stop member protrudes radially relative to the primary mass body and extends axially along at least one third of the primary mass body.

18. A depth vibrator for compacting soil, comprising: a rotary drive having an axis of rotation; a drive shaft rotatable about the axis of rotation of the rotary drive in a first rotation direction R1 and in second rotation direction R2 opposite R1; a primary mass body fixed to the drive shaft and rotatable therewith about the axis of rotation; a stop member fixed to the drive shaft; and a secondary mass body comprising a cylindrical segment orbital about the drive shaft and the primary mass body between a first rotation position P1 relative to the primary mass body by rotation of drive shaft in said first rotation direction R1 until said secondary mass body abuts one side of said stop member, and a second rotation position P2 relative to the primary mass body by rotation of the drive shaft in the second rotation direction until said secondary mass body abuts an opposing side of said stop member.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) Other objects, features, and advantages of the present invention will become more apparent from the following detailed description of the preferred embodiment and certain modifications thereof, in which:

(2) FIG. 1 shows a depth vibrator in a first embodiment in a longitudinal cross-section;

(3) FIG. 2 shows the depth vibrator from FIG. 1 in cross-section according to intersecting line II-II from FIG. 1;

(4) FIG. 3 shows a depth vibrator in a second embodiment in a longitudinal cross-section;

(5) FIG. 4 shows the depth vibrator from FIG. 3 in cross-section according to intersecting line IV-IV from FIG. 3;

(6) FIG. 5 shows a depth vibrator in a third embodiment in a longitudinal cross-section;

(7) FIG. 6 shows a depth vibrator in a further embodiment in a longitudinal cross-section; and

(8) FIG. 7 shows the depth vibrator from FIG. 6 in cross-section along intersecting line II-II from FIG. 6.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

(9) FIGS. 1 to 7 are first described below jointly with regard to their common features. A portion of a depth vibrator 2 is represented. A depth vibrator 2 serves to compact soil by means of an imbalance. An imbalance is understood to mean a rotating body, the mass whereof is not distributed rotation-symmetrically. The mass inertia axis of the mass body 5 is offset relative to the rotation axis, so that the imbalance generates vibrations during rotation, with which the soil and possible additive material is compacted.

(10) The depth vibrator 2 accordingly comprises a rotary drive 3, a drive shaft 4 driven in a rotating manner by the latter, a first mass body 5, which is connected non-rotatably to drive shaft 4, as well as a second mass body 6, which can be adjusted in the sense of rotation with respect to first mass body 5. The aforementioned components are accommodated in a housing 7 of depth vibrator 2, or mounted rotatably in the latter. Provision is made such that first and second mass bodies 5, 6 differ from one another with regard to their shape and/or mass and/or their respective distance of the center of gravity from drive shaft 4.

(11) Rotary drive 3 constitutes an electric motor, which comprises a stator 8 supported in the sense of rotation with respect to housing 7, and a rotor 9 rotatable with respect thereto. One skilled in the art will understand that other motors can also be used, for example a hydraulic drive. Rotor 9 of electric motor 3 is connected to a motor shaft 10, in order to drive the latter in a rotating manner. Motor shaft 10 is mounted rotatably about a rotary axis in housing 7 by means of a first bearing 12, which is arranged above rotary drive 3, and a second bearing 13, which is arranged below rotary drive 3. Rotary drive 3 is constituted such that it can drive motor shaft 10 in two rotation directions, i.e. in the clockwise direction and in the anticlockwise direction.

(12) Motor shaft 10 is connected non-rotatably by means of suitable connection means 14 to drive shaft 4 lying beneath for the transmission of a torque. Connection means 14 are constituted in the present case in the form of a flange connection, wherein One skilled in the art will understand that other shaft couplings for the non-rotatable connection are just as possible.

(13) Drive shaft 4 is mounted rotatably in housing 7 by means of suitable bearing means 15, 16, for example by means of roller bearings or sliding bearings. First mass body 6, which can also be referred to as the primary mass body, is connected non-rotatably to drive shaft 4. The non-rotatable connection can be implemented by known means, for example in a form-fit manner by means of a shaft-hub connection and/or in a firmly bonded manner by means of a weld joint. It is also possible for drive shaft 4 to be produced in one piece with first mass body 6.

(14) Second mass body 6, which can also be referred to as the secondary mass body, is rotatable to a limited extent relative to first mass body 5. As seen in FIG. 2, provision is made such that secondary mass body 6 occupies a first rotation position P1 when drive shaft 4 is rotated in first rotation direction R1 and a second rotation position P2 relative to first mass body 5 when drive shaft 4 is rotated in opposite second rotation direction R2. In first rotation position P1, which can be seen in FIGS. 1 to 5 in each case in the left-hand half of the image, secondary mass body 6 is moved closer to primary mass body 5, or the two mass bodies 5, 6 are located on the same side relative to rotary axis A. In second rotation position P2 of swiveling mass body 6, which is represented dashed in each case in the right-hand half of the image in FIGS. 1 to 5 (reference number 6), secondary mass body 6 is arranged spaced apart from primary mass body 5, or the two mass bodies 5, 6 are located on opposite half-sides relative to rotary axis A. It emerges from this embodiment that resultant center of mass Sres1 formed from first and second mass bodies 5, 6 in first position P1 of mass body 6 has a greater radial distance from rotary axis A than resultant center of mass Sres2, which emerges from first and second mass bodies 5, 6 when secondary mass body (6) is located in second position P2. It follows from this that the magnitude of the imbalance can be changed between two magnitudes by a simple rotation direction reversal (R1, R2) of rotary drive 3. For the displacement of the imbalance, direction of rotation R1, R2 of rotary drive 3 merely has to be changed, for which purpose the latter briefly has to be stopped.

(15) A particular feature of the present invention is that center of mass S6 of swiveling mass body 6 has a greater radial distance from rotary axis A than center of mass S5 of mass body 5 connected non-rotatably to shaft 4, or that swiveling mass body 6 protrudes at least partially radially with respect to non-rotatable mass body 5. As a result of this embodiment, particularly high imbalances can be achieved in first rotation position P1, or the amplitude of depth vibrator 2 can be adjusted in particularly large ranges. Depending on the mass and shape of secondary mass body 6, the amplitude in first rotation position P1 can be more than doubled compared to second rotation position P2.

(16) In the embodiment shown in FIGS. 1 and 2, primary mass body 5 comprises a cylindrical segment, which extends over 180 about rotary axis A. In this embodiment, secondary mass body 6 is arranged with an axial overlap with respect to primary mass body 5 and comprises an annular segment 17 with an upper cover part 18 and a lower cover part 19. Upper cover part 18, annular segment 17 and lower cover part 19 form a half-shell, which is dimensioned such that first mass body 5 can be accommodated therein when second mass body 6 is in first rotation position P. For this purpose, a smallest inner radius of annular segment 17 of secondary mass body 6 is greater than a greatest outer radius of primary mass body 6. In first rotation position P1, secondary mass body 6 lies radially outside primary mass body 5 and surrounds the latter. As a result of the fact that annular segment 17 of secondary mass body 6 lies radially outside primary mass body 5, a particularly great imbalance and, correspondingly, also a great vibration amplitude are generated.

(17) The bearing of half shell-shaped mass body 5 on drive shaft 4 takes place by means of two bearings 20, 21. Upper cover part 18 is mounted rotatably on shaft 4 means of first bearing 20, which is arranged axially above first mass body 5, and lower cover part 19 by means of a second bearing 21, which is arranged axially beneath first mass body 5. It can be seen in particular in FIG. 2 that annular segment 17 extends over an angular region of somewhat less than 180 about rotary axis A.

(18) Relative rotation positions P1, P2 are each defined by a stop element 22, against which secondary mass body 6 strikes when rotary drive 3 rotates and is thus arranged in a defined rotation position relative to primary mass body 5. In the present case, precisely one stop element 22 is provided, which forms both a stop in first rotation direction R1 and also a stop in second rotation direction R2. Stop element 22 is constituted in the present case in the form of a strip or bar, which is fixedly connected to primary mass body 5, for example in a form-fit manner by means of screw connections or firmly bonded by means of welding. Stop element 22 protrudes radially above an outer circumferential surface of primary mass body 5 and extends in the axial direction, as can be seen in particular in FIG. 1, over at least half the axial length of primary mass body 5, so that the most uniform possible force introduction or support of secondary mass body 6 is provided. A first lateral face 23 of strip 22 forms a first stop in first rotation direction R1 of swiveling mass body 6, whilst an opposite second lateral face 24 of strip 22 forms a second stop in opposite rotation direction R1 of mass body 6.

(19) In the embodiments according to FIGS. 1 and 3, optional additional masses 25, 26 are also provided, which are connected fixedly to drive shaft 4. In the present case, a first additional mass 25 is arranged above first bearing 15 and a second additional mass 26 is arranged below second bearing 16. The non-rotatable connection to shaft 4 can be produced for example by means of a form-fit shaft-hub connection. Provision can be made such that at least one of mass bodies 5, 6, 25, 26 contains heavy metal. Moreover, the mass bodies can be produced from a metallic material, such as steel.

(20) FIGS. 3 and 4 show a depth vibrator 2 in a somewhat modified second embodiment. The latter corresponds for the most part to the embodiment according to FIGS. 1 and 2, so that reference is made to the above description with regard to the common features. Identical or modified details are provided with the same reference numbers as in FIGS. 1 and 2.

(21) In contrast with the above embodiment, two swiveling secondary mass bodies 6.sub.1, 6.sub.2 as provided in the present case in the embodiment according to FIGS. 3 and 4, which in each case are mounted rotatably on the drive shaft 4. A first swiveling mass body 6.sub.1 is arranged above primary mass body 5 and is mounted on shaft 4 by means of a connecting bridge 27 and upper bearing 20. A second swiveling mass body 6.sub.2 is arranged below primary mass body 5 and is connected in a swiveling manner to shaft 4 by means of a connecting bridge 28 or a lower bearing 21. The two secondary mass bodies 6.sub.1, 6.sub.2 are constituted in the form of annular segments, which extend over approximately 180 about rotary axis A. It can be seen in particular in FIG. 3 that an outer circumferential surface of secondary mass bodies 6.sub.1, 6.sub.2 protrude radially with respect to an outer circumferential surface of primary mass body 5. It follows from this that centers of mass S6.sub.1, S6.sub.2 of secondary mass bodies 6.sub.1, 6.sub.2 have a greater radial distance from rotary axis A than center of mass S5 of primary mass body 5.

(22) In the present embodiment, two stops 22.sub.1, 22.sub.2 are also provided corresponding to the number of swiveling masses 6.sub.1, 6.sub.2, which stops are each connected to primary mass body 5. Stops 22.sub.1, 22.sub.2 in each case project axially beyond an end front face and protrude radially above an outer circumferential surface 29 of primary mass body 5. They are constituted in the form of fairly short bars, which moreover, as in the embodiment described above, can be connected to mass body 5. The present embodiment is constructed radially somewhat smaller, since a radial overlap between swiveling mass bodies 6.sub.1, 6.sub.2 and non-rotatable mass body 5 is provided. As for the rest, the structure and mode of functioning correspond to the above embodiment, to the description whereof reference is made in this regard to avoid repetition.

(23) FIG. 5 shows a depth vibrator 2 in a further embodiment. The latter for the most part corresponds to the embodiment according to FIGS. 1 and 2, so that reference is made to the above description with regard to the common features. Identical or modified details are provided with the same reference numbers as in FIGS. 1 and 2 or in FIGS. 3 and 4.

(24) A particular feature of the present embodiment is that depth vibrator 2 comprises a plurality of imbalance assemblies 11.sub.1, 11.sub.2, which are each accommodated as a unit in housing 7. Each imbalance assembly 11.sub.1, 11.sub.2 comprises in each case a shaft part 4.sub.1, 4.sub.2, which in each case is mounted rotatably in housing 7 by means of two bearings 12.sub.1, 13.sub.1; 12.sub.2, 13.sub.2 and can be driven in a rotating manner by rotary drive 3, as well as a primary and a secondary mass body 5, 6. In each case, a first bearing 12.sub.1, 12.sub.2 is arranged above and a second bearing 13.sub.1, 13.sub.2 below respective mass bodies 5, 6, in order to ensure a secure radial bearing over the entire length of the shaft. Individual shaft parts 4.sub.1, 4.sub.2 are connected to one another by suitable shaft connections 14.sub.1, 14.sub.2, such as flange connections, wherein other connecting means are also conceivable. In the present case, two imbalance assemblies 11.sub.1, 11.sub.2 are provided, which are driven by a single rotary drive. One skilled in the art will understand that three or more imbalance assemblies can also be used in order to generate still greater vibration amplitudes. The latter are connected to one another in a drivable manner by further shaft connections 14.

(25) FIGS. 6 and 7 show a depth vibrator 2 in a further embodiment. The latter for the most part corresponds to the embodiment according FIGS. 1 and 2, so that reference is made to the above description with regard to the common features. Identical or modified details are provided with the same reference numbers as in FIGS. 1 and 2.

(26) A difference with the present embodiment compared to those according to FIGS. 1 and 2 lies in the assignment of the two mass bodies 5, 6, which are interchanged in the present case. It can be seen that, in the present embodiment according to FIGS. 6 and 7, primary mass body 5, which is connecting non-rotatably to drive shaft 4, is the one with a greater distance of the center of mass S5, whereas mass body 6 swiveling about rotary shaft 4 is the one, center of mass S6 whereof lies on a smaller radius. Non-rotatable mass body 5 comprises an annular segment 17, an upper cover 18 and a lower cover 19, which are connected fixedly to one another. For the non-rotatable connection, shaft toothing 30, 30 or another common shaft-hub connection can be provided between upper and lower covers 18, 19 on the one hand and drive shaft 4 on the other hand. An axial support can take place by means of an axial bearing. Swiveling mass body 6 can be mounted rotatably on drive shaft 4, for example by means of a slide bearing 20 or a slide bush.

(27) Relative rotation positions P1, P2 of swiveling mass body 6 are defined by a stop element 22, against which mass body 6 strikes when rotary drive 3 rotates and is thus arranged in a defined rotation position relative to non-rotatable mass body 5. Rotation stop 22 is constituted as a strip or bar, which is connected to primary mass body 5 and protrudes radially inwards from an inner circumferential surface. As for the rest, the embodiment according to FIG. 6 corresponds, with respect to structure and mode of functioning, to those according to FIGS. 1 and 2, to the description whereof reference is made in this regard.

(28) One skilled in the art will understand that further embodiments are also conceivable, which in the present case are not all disclosed. In particular, it is possible for the embodiment according to FIGS. 3 to 5 to be constituted with a reversed assignment of first and second mass bodies 5, 6, i.e. outer mass body connected non-rotatably to drive shaft 4 and inner mass body mounted swiveling about drive shaft 4.

TABLE OF REFERENCE NUMBERS

(29) 2 depth vibrator 3 rotary drive 4 drive shaft 5 mass body 6 mass body 7 housing 8 stator 9 rotor 10 motor shaft 11 imbalance assembly 12,13 bearing 14 connecting means 15,16 bearing 17 annular segment 18 cover part 19 cover part 20, 21 bearing 22 stop element 23 lateral face 24 lateral face 25 additional mass 26 additional mass 27 connecting bridge 28 connecting bridge 29 circumferential surface 30 connection A rotary axis P position R direction S center of gravity/center of mass