Conveyance seat
10507747 ยท 2019-12-17
Assignee
Inventors
- Kazuhiro Tsurumi (Tochigi, JP)
- Ryuji Isobe (Tochigi, JP)
- Shinichiro Motoda (Tochigi, JP)
- Yuichi Honma (Tochigi, JP)
- Gen Tanabe (Saitama, JP)
- Daichi Ito (Saitama, JP)
- Takeshi Sugimoto (Saitama, JP)
- Keishi Takayama (Saitama, JP)
Cpc classification
B62J1/12
PERFORMING OPERATIONS; TRANSPORTING
B62J33/00
PERFORMING OPERATIONS; TRANSPORTING
B62J1/28
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60N2/70
PERFORMING OPERATIONS; TRANSPORTING
B62J1/28
PERFORMING OPERATIONS; TRANSPORTING
B62J33/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A conveyance seat configured to stabilize a position of a temperature detection unit to suppress positional deviation of the temperature detection unit is described. The conveyance seat comprises a cushion pad, a bottom plate, an electric heater which is attached to the cushion pad, a thermistor which detects temperature at a location between the cushion pad and the bottom plate during operation of the electric heater, a housing cavity with a hollowed shape formed in a bottom portion of the cushion pad, and a holding pad which holds the thermistor within the housing cavity by being fit in the housing cavity with the thermistor attached thereto. The thermistor is held by the holding pad, and is positioned between the cushion pad and the holding pad, within the housing cavity.
Claims
1. A conveyance seat comprising: a cushion pad; a bottom wall on which the cushion pad is placed; a temperature control unit which is attached to the cushion pad; a temperature detection unit configured to detect a temperature at a location between the cushion pad and the bottom wall, during an operation of the temperature control unit; a housing unit with a hollowed shape which is formed on either one of the cushion pad or the bottom wall, in a portion facing an other of the cushion pad or the bottom wall; and a holding unit which is fit in the housing unit, with the temperature detection unit attached thereto, to thereby hold the temperature detection unit within the housing unit; wherein: the temperature detection unit is held by the holding unit and positioned between the cushion pad and the holding unit within the housing unit; the bottom wall has a protruding portion that protrudes at a position adjacent to the holding unit; the protruding portion is a convex portion that protrudes toward a side of the bottom wall on which the cushion pad is positioned and in a thickness direction of the conveyance seat; and a protrusion size of the convex portion is longer than a length of the holding unit in the thickness direction.
2. The conveyance seat according to claim 1, wherein: the protruding portion is in contact with a bottom face of the cushion pad.
3. The conveyance seat according to claim 2, wherein: the protruding portion is a fore wall provided forward of the holding unit in the front to back direction of the conveyance seat; and the fore wall protrudes toward a side in which the cushion pad is positioned and in the thickness direction of the conveyance seat.
4. The conveyance seat according to claim 1, wherein: the temperature detection unit outputs a signal according to a detected temperature; a cable that forms a transmission path for the signal is connected to the temperature detection unit; the housing unit is formed in a bottom portion of the cushion pad; a concave portion, for a portion of the cable coming outside of the housing unit from an end of the housing unit, is formed in a bottom portion of the cushion pad that is adjacent to the housing unit.
5. The conveyance seat according to claim 1, wherein: the temperature detection unit is attached to the holding unit and is wrapped with a cushioning material; and the cushioning material that wraps the temperature detection unit is sandwiched between the holding unit and the cushion pad in the housing unit.
6. The conveyance seat according to claim 1, wherein: the conveyance seat is mounted on a conveyance and exposed outward; and the holding unit comprises a cushioning material having a thermal-insulating property.
7. The conveyance seat according to claim 1, further comprising: a supporting member in which a through hole is formed; a first cushion member arranged above the supporting member; and a seating sensor arranged between the supporting member and the first cushion member; wherein: the seating sensor comprises a contact point unit; and an intake/exhaust port unit which communicates with the contact point unit; and the intake/exhaust port unit is passed through the through hole of the supporting member.
8. The conveyance seat according to claim 7, wherein the intake/exhaust port unit is passed through the through hole of the supporting member, and is arranged below the supporting member.
9. The conveyance seat according to claim 7, further comprising a second cushion member arranged over the supporting member; wherein: the first cushion member is arranged above the second cushion member; and the seating sensor is arranged between the first cushion member and the second cushion member.
10. The conveyance seat according to claim 7, wherein the first cushion member comprises a rubber material comprising a sulfur component.
11. The conveyance seat according to claim 7, further comprising a seat heater arranged over the seating sensor.
12. A conveyance seat comprising: a cushion pad; a bottom wall on which the cushion pad is placed; a temperature control unit which is attached to the cushion pad; a temperature detection unit configured to detect a temperature at a location between the cushion pad and the bottom wall, during an operation of the temperature control unit; a housing unit with a hollowed shape which is formed on either one of the cushion pad or the bottom wall, in a portion facing an other of the cushion pad or the bottom wall; and a holding unit which is fit in the housing unit, with the temperature detection unit attached thereto, to thereby hold the temperature detection unit within the housing unit; wherein: the temperature detection unit is held by the holding unit and positioned between the cushion pad and the holding unit within the housing unit; the bottom wall has a protruding portion that protrudes at a position adjacent to the holding unit; the protruding portion is a lateral side wall provided in an outer side of the bottom wall relative to the holding unit in a width direction of the conveyance seat; and the lateral side wall protrudes toward a side in which the cushion pad is positioned, in the thickness direction of the conveyance seat.
13. The conveyance seat of claim 12, wherein the protruding portion is in contact with a bottom face of the cushion pad.
14. The conveyance seat of claim 12, wherein: the temperature detection unit is attached to the holding unit and is wrapped with a cushioning material; and the cushioning material that wraps the temperature detection unit is sandwiched between the holding unit and the cushion pad in the housing unit.
15. A conveyance seat comprising: a cushion pad; a bottom wall on which the cushion pad is placed; a temperature control unit which is attached to the cushion pad; a temperature detection unit configured to detect a temperature at a location between the cushion pad and the bottom wall, during an operation of the temperature control unit; a housing unit with a hollowed shape which is formed on either one of the cushion pad or the bottom wall, in a portion facing an other of the cushion pad or the bottom wall; and a holding unit which is fit in the housing unit, with the temperature detection unit attached thereto, to thereby hold the temperature detection unit within the housing unit wherein: the temperature detection unit is held by the holding unit and positioned between the cushion pad and the holding unit within the housing unit; the cushion pad comprises a bank portion provided to a peripheral portion, a groove provided to a position adjacent to the bank portion, and a supporting face which supports an occupant; the conveyance seat further comprises: a covering which covers the cushion pad, where an end portion thereof is drawn into the groove, an electric heater attached to the supporting face, and a leading line provided for electric power supply to the electric heater; the cushion pad has a hole formed on a bottom portion of the groove; and the leading line comprises a connecting portion connected to the electric heater on a same side as the supporting face in the thickness direction of the cushion pad, and a successive portion which is successive to the connecting portion and is passed through the hole.
16. The conveyance seat according to claim 15, wherein: a concave portion is formed on a bottom face of the cushion pad, which is positioned in the opposite side of the supporting face in the thickness direction; and a portion of the successive portion which has passed through the hole and reached to a position facing the bottom face comes into the concave portion.
17. The conveyance seat according to claim 15, wherein: the cushion pad comprises an adjacent portion which is adjacent to the groove, in the opposite side of the bank portion; the electric heater comprises a substrate shaped into a pad, and attached to the supporting face, so that an edge of one end portion of the substrate is along an edge, in the groove side-end adjacent to the groove, of the adjacent portion; the one end portion of the substrate comprises an extending portion which extends to fix the successive portion; and the extending portion is bent downward at an edge of the groove side-end and is passed through the hole together with the successive portion.
18. The conveyance seat according to claim 17, wherein: a notch is provided to the groove side-end of the adjacent portion, in a portion that faces the extending portion; and the bent portion of the extending portion is bent downward at an edge of the groove side-end and comes into the notch.
19. The conveyance seat according to claim 18, wherein the notch is formed such that the bent portion which has come into the notch has the end face in the same side with the groove flush with a face positioned in an edge of the groove side-end.
20. The conveyance seat according to claim 17, wherein: a cushioning material is attached to the extending portion; the successive portion is fixed to the extending portion and is sandwiched between the extending portion and the cushioning material; and the extending portion passes through the hole together with the successive portion and the cushioning material.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Various embodiments of invention are illustrated in the drawings, in which:
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DETAILED DESCRIPTION
First Embodiment
(35) Hereinbelow, a conveyance seat according to one embodiment of the present disclosure (the present embodiment) is described. The embodiment described below is an example for facilitating understanding of the present disclosure and does not limit the present disclosure. That is to say, the present disclosure can be altered or improved without deviating from the gist thereof, and as a matter of course, the present disclosure includes equivalents thereof.
(36) Hereinbelow, presenting an automatic two-wheeled vehicle V as an example of a conveyance, and a seat mounted on the automatic two-wheeled vehicle V (hereinbelow, seat for two-wheeled vehicle S) as an example of the conveyance seat of the present disclosure, a composition of a seat for the two-wheeled vehicle S is described. However, the present disclosure is also applicable to conveyance seats mounted on conveyances other than automatic two-wheeled vehicles, for example, automatic three-wheeled vehicles, four-wheeled vehicles such as automobiles, or ships or aircrafts.
(37) In the description below, a front to back direction corresponds to the front to back direction of the seat for two-wheeled vehicle S, and coincides with a traveling direction of the automatic two-wheeled vehicle V. A width direction corresponds to the width direction (breadth direction) of the seat for two-wheeled vehicle S, and coincides with the right to left direction as one faces the automatic two-wheeled vehicle V. A thickness direction corresponds to a thickness direction of the seat for two-wheeled vehicle S, and is a direction orthogonal both to the front to back direction and the width direction. The thickness direction coincides with vertical direction when the automatic two-wheeled vehicle V stands perpendicularly on a level surface. Incidentally, each of the drawings (
(38) Hereinbelow, when a position or a state of each part forming the seat for the two-wheeled vehicle S is described, a description is based on the automatic two-wheeled vehicle V being in a state of standing perpendicularly on a level surface (i.e., a state not tilted to the right or left), unless otherwise particularly specified.
(39) Basic Composition of Seat for Two-Wheeled Vehicle According to the Embodiment
(40) A basic composition of the seat for two-wheeled vehicle S according to the present embodiment (hereinbelow, simply referred to as seat for two-wheeled vehicle S) is described, with reference to
(41) The seat for two-wheeled vehicle S is a straddle-type seat, on which an occupant of the automatic two-wheeled vehicle V is seated by straddling it, which is mounted on the automatic two-wheeled vehicle V with being exposed outward, as illustrated in
(42) In the seat for two-wheeled vehicle S, the rear seat Sr is in a position that is a level higher than the rear end of the fore seat Sf, as shown in
(43) In addition, as shown in
(44) In addition, the backrest Sb is attachable to/detachable from the main body of the seat (the portion other than the backrest Sb of the seat for two-wheeled vehicle S). More particularly, the backrest Sb is attached to the main body of the seat in such a manner that a lower portion of the backrest Sb (specifically, a pillar which is not illustrated) is inserted into an insertion hole provided to a fore end portion of the rear seat Sr. Conversely, the backrest Sb is detached from the main body of the seat by pulling out the pillar of the backrest Sb from the insertion hole.
(45) In a state where the backrest Sb is detached, the insertion hole is closed with a resin cover Sc in the fore end portion of the rear seat Sr, as shown in
(46) The seat for two-wheeled vehicle S is configured by placing a cushion pad 20 on the upper face of a bottom plate 10 forming a bottom wall, and covering the cushion pad 20 with a covering R. In the present embodiment, a cushion pad 20 forming the fore seat Sf and a cushion pad 20 forming the rear seat Sr are separately provided. Each cushion pad 20 is configured by molding a cushioning material such as urethane into a predetermined shape. A thickness (a length in the thickness direction) of the cushion pad 20 is substantially the same as a thickness of a cushion pad used in a conventional seat for two-wheeled vehicle.
(47) In addition, as shown in
(48) In the seat composition illustrated in
(49) The electric heater 30 is operated by being supplied with electricity from a power source that is not illustrated. On/off of the electric heaters 30 is controlled by a controller which is not illustrated (specifically, an ECU (Electronic Control Unit)). This controller controls an operation time of (a time to turn on) each electric heater 30, according to a seat temperature. More specifically, a thermistor 40 as a temperature detection unit is arranged in the seat for two-wheeled vehicle S. The thermistor 40 is arranged between the cushion pad 20 and the bottom plate 10 in the thickness direction. During an operation of the electric heater 30, the thermistor 40 detects an ambient temperature (a temperature of the space in which the thermistor 40 is arranged, specifically, a temperature inside a housing cavity 21 which is described below) at the arranged position. The controller controls on/off of the electric heaters 30 according to temperatures detected by the thermistor 40.
(50) The thermistor 40 outputs a signal according to a detected temperature, when temperature is detected. To the thermistor 40, a cable C forming the above-described transmission path is connected, as shown in
(51) Composition of Bottom Plate
(52) A composition of the bottom plate 10 is described, with reference to
(53) Specifically, as shown in
(54) As shown in
(55) The convex portion for backrest attachment 14 rises in a manner somewhat widening in the width direction, and is equipped with a hole extending downward from the top face of the convex portion for backrest attachment 14 (herein bellow, insertion hole 14a). The insertion hole 14a is a portion, into which a lower portion of the backrest Sb (specifically, a pillar portion) is inserted when the backrest Sb is attached. In a state that the backrest Sb is detached, an upper end opening of the insertion hole 14a is closed with the resin cover Sc.
(56) In addition, as shown in
(57) In addition, as shown in
(58) In addition, as shown in
(59) Composition of Cushion Pad
(60) Next, a composition of the cushion pad 20, in particular, the cushion pad 20 that forms the rear seat Sr is described, with reference to
(61) In the description below, the cushion pad 20 forming the rear seat Sr is simply referred to as cushion pad 20, unless otherwise particularly specified.
(62) The cushion pad 20 according to the present embodiment comprises a comparatively high density urethane pad, and has an outer shape as illustrated in
(63) Although the mat forming the substrate 31 comprises a closed foam material in the present embodiment, the mat is not limited thereto, and may comprise an open foam material.
(64) In addition, on the lower face in the bottom portion of the cushion pad 20 (namely, a portion facing the bottom plate 10 in the thickness direction), a housing cavity 21 with a hollowed shape is formed, as shown in
(65) The housing cavity 21 is provided to the lower face of the cushion pad 20, slightly outside from the center in the width direction, as shown in
(66) In addition, as shown in
(67) Arrangement Position of Thermistor
(68) Arrangement position of the thermistor 40 in the present embodiment is described, with referring to
(69) In the present embodiment, the thermistor 40 is arranged inside the housing cavity 21 that is formed on the bottom portion of the cushion pad 20. The present embodiment is configured to suppress a positional deviation in the housing cavity 21, of the thermistor 40. Specifically, in order to hold the thermistor 40 within the housing cavity 21, the holding pad 50 which is illustrated in
(70) The holding pad 50 is a holding unit configured to hold the thermistor 40 within the housing cavity 21, and comprises a cushioning material in a substantially rectangular-parallelepiped shape. As a cushioning material to form the holding pad 50, it is possible to use a material which is softer and richer in flexibility than a material of the bottom plate 10, and further has a thermal-insulating property, for example, an urethane foam, or the like.
(71) The holding pad 50 has a slight thickness, specifically, a thickness substantially the same as a depth of the housing cavity 21. More specifically, a height of the holding pad 50 with a nonwoven fabric 41 that is described below overlapped thereon substantially coincides with a depth (height) of the housing cavity 21. An outer shape of the holding pad 50 is a shape fittable to the housing cavity 21.
(72) The holding pad 50 further has the thermistor 40 attached on the upper face thereof, as shown in
(73) The holding pad 50 to which the thermistor 40 is attached is fixed onto the attachment unit 16 which is provided to the upper face of the bottom plate 10, as shown in
(74) In the above manner, the holding pad 50 holds the thermistor 40 within the housing cavity 21, by being fit in the housing cavity 21 and having the thermistor 40 attached thereto. In other words, the thermistor 40 is held by the holding pad 50, and positioned between the cushion pad 20 and the holding pad 50, within the housing cavity 21, as shown in
(75) By the above composition, it becomes possible in the present embodiment, to stabilize a position of the thermistor 40 within the housing cavity 21. Moreover, since the thermistor 40 is sandwiched between the cushion pad 20 and the holding pad 50, it is possible to effectively suppress the thermistor 40 from being damaged due to a load (sitting load) applied to the thermistor 40, when an occupant is seated on the seat for two-wheeled vehicle S. Furthermore, since the thermistor 40 is wrapped with the nonwoven fabric 41, it becomes possible to protect the thermistor 40 more desirably.
(76) An inner wall of the housing cavity 21 comprises a comparatively high density material (specifically, an urethane pad). The holding pad 50 comprises a cushion material having a thermal-insulating property (specifically, an urethane foam). Therefore, the space inside the housing cavity 21 shall be hard to crush, and at the same time, effectively thermally insulated. This allows the thermistor 40 to accurately detect a temperature, in the housing cavity 21.
(77) In addition, as shown in
(78) In the present embodiment, the surrounding of the holding pad 50 is further provided with a means for suppressing the holding pad 50 from being deformed or positionally deviated due to a load applied to the cushion pad 20 at a sitting on the seat. Specifically, as shown in
(79) The inclined wall 13 protrudes upwardly (namely, toward the side in which the cushion pad 20 is positioned in the thickness direction) from the rear end of the fore portion 11 of the bottom plate 10, and at the same time, the inclined wall 13 is provided forward of the holding pad 50 in the front to back direction, as shown in
(80) The convex portion for backrest attachment 14 is an example of the protruding portion, which protrudes upwardly (namely, toward the side in which the cushion pad 20 is positioned in the thickness direction) from a center portion in the width direction of the rear portion 12 of the bottom plate 10, as shown in
(81) The lateral side standing wall 15 protrudes upwardly (namely, toward the side in which the cushion pad 20 is positioned in the thickness direction) at a lateral side portion in the rear portion 12 of the bottom plate 10. The lateral side standing wall 15 is positioned closer to an outer side than the holding pad 50 in the width direction. That is to say, the lateral side standing wall 15 corresponds to the lateral wall. The lateral side standing wall 15 is provided in a pair, to the right and left, and one of the lateral side standing walls 15, positioned in the side opposite to the convex portion for backrest attachment 14 when view from the holding pad 50, is arranged to a position adjacent to the holding pad 50 in the width direction, as shown in
(82) As a supplement to the composition around the holding pad 50 in the bottom plate 10, for example, as shown in
Other Embodiments
(83) So far, a composition of the conveyance seat of the present disclosure has been described by giving an example. However, the present disclosure is not limited to the embodiment, but includes other embodiments. For example, in the above embodiment, the housing cavity 21 as a housing unit is formed in a bottom portion of the cushion pad 20 (a portion facing the bottom plate 10 in the thickness direction). However, the composition is not limited thereto, but may be such that a portion of the upper end portion of the bottom plate 10 (namely, a portion facing the cushion pad 20 in the thickness direction) is hollowed downward, to thereby provide a housing cavity 18 as a housing unit to the bottom plate 10, as shown in
(84) In the seat for two-wheeled vehicle Sx according to the variation, the attachment unit 16 is provided to a face positioned in the deepest portion of the housing cavity 18, as shown in
(85) When the cushion pad 20 is placed on the rear portion 12 of the bottom plate 10 in the above state, the thermistor 40 is held and positioned between the cushion pad 20 and the holding pad 50 within the housing cavity 18. The above composition stabilizes a position of the thermistor 40 within the housing cavity 18, similarly as in the seat for two-wheeled vehicle S described in the above described embodiment.
Second Embodiment
(86) Hereinbelow, a conveyance seat according to one embodiment (the second embodiment) of the present disclosure is described. The embodiment described below is an example for facilitating understanding of the present disclosure and does not limit the present disclosure. That is to say, the present disclosure can be altered or improved without deviating from the gist thereof, and as a matter of course, the present disclosure includes equivalents thereof.
(87) Hereinbelow, presenting a seat for automatic two-wheeled vehicle (hereinbelow, seat for two-wheeled vehicle 100) as an example of the conveyance seat, a composition thereof is described. However, the present disclosure is also applicable to a conveyance seat mounted on a conveyance other than automatic two-wheeled vehicles, for example, an automatic three-wheeled vehicle, a four-wheeled vehicle such as an automobile, a ship or an aircraft.
(88) In the description below, a front to back direction corresponds to the front to back direction of the seat for two-wheeled vehicle 100, and coincides with a traveling direction of the automatic two-wheeled vehicle. A width direction corresponds to the width direction (breadth direction) of the seat for two-wheeled vehicle 100, and coincides with the right to left direction as one faces the automatic two-wheeled vehicle. A thickness direction corresponds to a thickness direction of a cushion pad 110 which is described below, and is a direction orthogonal both to the front to back direction and the width direction. Each of the drawings (
(89) In addition, hereinbelow, when a position of each part forming the seat for two-wheeled vehicle 100 is described, a position of the automatic two-wheeled vehicle in a state of standing perpendicularly on a level surface (a state not tilted to the right or left) is described, unless otherwise particularly specified.
(90) <<Basic Composition of Seat for Two-Wheeled Vehicle According to the Embodiment>>
(91) A basic composition of the seat for two-wheeled vehicle 100 according to the present embodiment is described, with referring to
(92) The seat for two-wheeled vehicle 100 is a straddle-type seat, on which an occupant of an automatic two-wheeled vehicle is seated by straddling it, which is mounted on an automatic two-wheeled vehicle, in a state exposed outward. The seat for two-wheeled vehicle 100 according to the present embodiment is a seat for two people, with a fore portion and a rear portion capable of seating each occupant, as shown in
(93) The seat for two-wheeled vehicle 100 is configured as shown in
(94) Each cushion pad 110 is equipped with a supporting face 111 that supports an occupant on the upper face thereof, as shown in
(95) In the cushion pad 110, a site adjacent to the bank portion 112 has a groove for slinging an end portion of the covering 102 (hereinbelow, a sling groove 113). Specifically, the cushion pad 110 forming the rear seat 100r has the sling groove 113, at a position adjacent to the bank portion 112, in the fore side of the bank portion 112 provided to the rear end portion, as shown in
(96) In the rear seat 100r, the covering 102 covers the cushion pad 110, with an end portion thereof drawn (slung) into the groove 113. By slinging an end portion of the covering 102 into the sling groove 113 in this manner, a moderate tension is given to each portion of the covering 102.
(97) In addition, in the cushion pad 110 forming the rear seat 100r, a hole 114 penetrating the cushion pad 110 in the thickness direction is provided inside the sling groove 113. The hole 114 that is a slit with an approximately rectangular shape in a plan view, is provided to a bottom portion 113a of the sling groove 113. More specifically, as shown in
(98) Furthermore, in the cushion pad 110 forming the rear seat 100r, an adjacent portion 115 is provided to a position adjacent to the sling groove 113 in the opposite side of the bank portion 112. More specifically, in the cushion pad 110 forming the rear seat 100r, the adjacent portion 115 that slightly rises upward from the surrounding is provided to a position adjacent to the sling groove 113, in the fore side of the sling groove 113, as shown in
(99) In addition, as shown in
(100) Furthermore, as shown in
(101) The seat for two-wheeled vehicle 100 according to the present embodiment is equipped with an electric heater 120, in addition to the aforementioned components (the bottom plate 101, the cushion pad 110, and the covering 102). The electric heater 120 is used to heat the seat surface (specifically, a face which abuts buttocks of an occupant), and is arranged between the cushion pad 110 and the covering 102. More specifically, the electric heater 120 is attached to the supporting face 111 which is the upper end face of the cushion pad 110.
(102) In the present embodiment, the fore seat 100f and the rear seat 100r are each provided with one electric heater 120, as shown in
(103) The electric heater 120 is operated by being supplied with electricity from a power source that is not illustrated. On/off of the electric heater 120 is controlled by a controller that is not illustrated (specifically, an ECU (Electronic Control Unit)). A composition, etc. of the electric heater 120 is described in detail, in the next section.
(104) Composition of Electric Heater
(105) A composition of the electric heater 120 and an arrangement position thereof are described, with reference to
(106) A composition is common between the electric heater 120 set in the fore seat 100f and the electric heater 120 set in the rear seat 100r. Therefore, hereinbelow, the electric heater 120 set in the rear seat 100r is given as an example, and a composition, etc. thereof is described.
(107) The electric heater 120 comprises a pad substrate 121 and a heater line 122, as shown in
(108) In a center portion in the width direction of the rear end portion (corresponding to the one end portion) of the pad substrate 121, an extending portion 123 extending in a shape of tongue is provided, as shown in
(109) On the lower face of the pad substrate 121, the heater line 122 in a state of being turned several times is bonded with an adhesive or the like, as shown in
(110) The heater line 122 is an electric line which is heated by conducting electricity. To the heater line 122, a leading line for supplying electric power from a power source (hereinbelow, electricity supply cord 130) is electrically connected. The electricity supply cord 130 is routed from the power source to the heater line 122 for an electricity supply to the electric heater 120. In an in-between position of the electricity supply cord 130, joints (connecters) are provided at appropriate intervals.
(111) In addition, the electricity supply cord 130 comprises a connecting portion 131 and the successive portion 132 as illustrated in
(112) A portion of the successive portion 132 is fixed to the backside of the extending portion 123 of the pad substrate 121, as shown in
(113) Further, a portion of the successive portion 132, in a position positioned forward of the portion fixed to the extending portion 123 (in the side nearer to the power source), extends in a state of forming a covered cable 140, as shown in
(114) Next, an arrangement position of the aforementioned electric heater 120 and the electricity supply cord 130 is described. The electric heater 120 is attached to the supporting face 111, in such a state that an edge of the rear end portion of the pad substrate 121 is positioned along the edge of the groove side-end 115a of the adjacent portion 115 (the edge adjacent to the sling groove 113) in the cushion pad 110, as shown in
(115) The electricity supply cord 130 is routed to be connected to the heater line 122 with the connecting portion 131, and such that the successive portion 132 comes around to the backside of the cushion pad 110 from the side in which the supporting face 111 is positioned (the opposite side of the side in which the supporting face 111 is positioned). Specifically, in the successive portion 132, the portion adjacent to the connecting portion 131 is in a position in the same side in which the supporting face 111 is positioned, in the thickness direction, as shown in
(116) In the successive portion 132, a portion which is slightly distant from the connecting portion 131 is drawn into the sling groove 113, as shown in
(117) In addition, the successive portion 132 fixed to the extending portion 123 comes into the hole 114 formed in the bottom portion 113a of the sling groove 113, together with the extending portion 123 and the cushioning material 124. More specifically, the extending portion 123, to which the successive portion 132 is fixed, is bent downward in a shape of the letter L, at the edge of the groove side-end 115a, as shown in
(118) In the above manner, in the present embodiment, the connecting portion 131 of the electricity supply cord 130, connected to the heater line 122, is positioned in the same side with the supporting face 111 in the thickness direction, and the successive portion 132 passes through the hole 114. Moreover, the hole 114 is formed in the bottom portion 113a of the sling groove 113. Such position of formation of the hole 114 is a position where a load is difficult to be applied when an occupant is seated on the seat for two-wheeled vehicle 100. As a result, a load which is applied to the successive portion 132 passing through the hole 114 is decreased to allow inhibiting a disconnection of the successive portion 132. In addition, a portion of the successive portion 132 (specifically, the portion passed through the hole 114) passes through the hole 114 and is sandwiched between the extending portion 123 and the cushioning material 124. This allows inhibiting disconnection of the successive portion 132 more effectively, even if a sitting load is applied to the seat for two-wheeled vehicle 100, since a load applied to the successive portion 132 is alleviated by the cushioning material 124.
(119) If the successive portion 132 in the electricity supply cord 130 is routed in a manner crossing a corner portion of the cushion pad 110 in the outer surface of the cushion pad 110, a load applied to the successive portion 132 become comparatively large, when an occupant is seated on the seat for two-wheeled vehicle 100. In such a case, there is a possibility that the successive portion 132 is disconnected.
(120) In contrast, in the present embodiment, the successive portion 132 passes through the hole 114 formed in the bottom portion 113a of the sling groove 113 and comes around to the backside of the cushion pad 110 (the side of the bottom face 119). As such, the successive portion 132 does not cross a corner portion of the cushion pad 110, and the successive portion 132 is not applied with an excessive load at a sitting on the seat. As a result, in the present embodiment, a disconnection which occurs due to an excessive load applied to the successive portion 132 is inhibited.
(121) In addition, in the present embodiment, when the successive portion 132 passes through the hole 114, the successive portion 132 passes through the hole 114 together with the extending portion 123 of the pad substrate 121 to which the successive portion 132 is fixed and the cushioning material 124. This allows the successive portion 132 to easily be passed through the hole 114. In addition, in the successive portion 132, the portion passing through the hole 114 is sandwiched between the extending portion 123 and the cushioning material 124, and thus, the portion is protected. In the present embodiment, the successive portion 132 of the electricity supply cord 130 is passed through the hole 114, together with the extending portion 123 and the cushioning material 124. However, the invention is not limited thereto, and it is also possible that only the successive portion 132 is passed through the hole 114.
(122) In addition, the extending portion 123 to which the successive portion 132 is fixed is bent downward at the edge of the groove side-end 115a, as mentioned above. This bent portion (hereinbelow, bent portion 123a) comes into the notch 117 formed in a center portion in the width direction of the groove side-end 115a, as shown in
(123) More specifically, the extending portion 123 is thick as compared to the other portions of the pad substrate 121, for having the successive portion 132 and the cushioning material 124 attached thereto. It is supposed that the rear end face of the groove side-end 115a is configured to be flush over the entire area. In this case, when the extending portion 123 is bent downward at the edge of the groove side-end 115a, a portion of the rear end face of the groove side-end 115a becomes overlapped with the extending portion 123 in the front to back direction. Then, in the portion where the rear end face of the groove side-end 115a and the extending portion 123 overlap with each other, the rear end face of the portion shifts somewhat rearward from the surrounding.
(124) In contrast, in the present embodiment, the notch 117 is provided to the rear end portion of the groove side-end 115a, in a portion facing the bent portion 123a of the extending portion 123. Then, as shown in
(125) Then, the end face of the bent portion 123a which has come into the notch 117 is made flush with the rear end face of the groove side-end 115a, to thus allow suppression of an appearance of the seat for two-wheeled vehicle 100 from being influenced by the formation of the bent portion 123a. Particularly, it becomes possible to suppress irregularities or wrinkles of the covering 102 as much as possible in the portion where the bent portion 123a is positioned.
(126) The extending portion 123, the cushioning material 124 and the successive portion 132 of the electricity supply cord 130 sandwiched therebetween, which have passed through the hole 114, and come around to the backside of the cushion pad 110, are arranged along the bottom face 119 of the cushion pad 110, as shown in
(127) In the present embodiment, a hollow 118 that is depressed from the surrounding is formed in the rear end portion of the bottom face 119 of the cushion pad 110, in a site corresponding to a center portion in the width direction. This hollow 118 is formed into an approximately rectangular shape in a plan view, as shown in
(128) In the successive portion 132, a portion coming outside from the space between the extending portion 123 and the cushioning material 124 forms a covered cable 140, as shown in
(129) So far, a composition, an arrangement position and a method of attachment in respect of each of the electric heater 120 and the electricity supply cord 130 in the rear seat 100r have been described. However, the composition, etc. described above are also applicable to the electric heater 120 and the electricity supply cord 130 in the fore seat 100f.
Third Embodiment
(130) Hereinbelow, a seat 203 (an example of the conveyance seat) according to an embodiment (the third embodiment) of the present disclosure is described, with reference to
(131)
(132) Next, a composition of the seat 203 is described, with referring to
(133) The seating portion 203a forms a face that supports buttocks of an occupant. The inclined portion 203b forms a face, which supports a waist of the occupant. Specifically, the inclined portion 203b links the seating portion 203a and the rear portion 203c, and forms a face obliquely inclined backward from the rear end of the seating portion 203a. The rear portion 203c connects to the inclined portion 203b, and is provided to a higher position relative to the seating portion 203a in the up to down direction. In the rear portion 203c, a through hole for attaching a backrest is formed, and in a state of having the backrest detached, a covering member 230 which closes the through hole is attached thereto, as shown in
(134)
(135) The resin frame 226 is a frame member made of a synthetic resin. In the present embodiment, a through hole 226A is formed in a center portion of the resin frame 226, and rearward thereof, an opening 226B is formed.
(136) The fore cushion member 221 (an example of the second cushion member) is a cushion member arranged over the resin frame 226, in the fore portion of the resin frame 226. For example, an urethane foam may be used in the fore cushion member 221. The fore cushion member 221 is a cushion member arranged in a position of the seating portion 203a of the seat 203.
(137) The rear cushion member 222 is a cushion member arranged over the resin frame 226, from the inclined portion in the center to the rear portion of the resin frame 226. For example, an urethane foam may be used in the rear cushion member 222. The rear cushion member 222 is a cushion member arranged in a position of the inclined portion 203b and the rear portion 203c of the seat 203.
(138) The membrane switch 224 is a seating sensor which detects a sitting state of an occupant on the seating portion 203a of the seat 203. Hereinbelow, the membrane switch 224 is described, with referring to
(139) As shown in
(140) The contact point units 224A are upper and lower electrodes arranged via an air layer. When a load from above is applied to a contact point unit 224A, the upper and the lower electrodes are brought into contact. Here, each of the contact point units 224A are joined to the intake/exhaust port unit 224B via the communicating unit 224C which is a path of the air, and the air between the upper and lower electrodes of the contact point units 224A comes in and out through the communicating unit 224C and the intake/exhaust port unit 224B.
(141) The circuit unit 224D detects an ON signal which indicates that an upper and a lower electrodes have brought into contact at each of the contact point units 224A, and outputs the detected ON signal to an ECU of the automatic two-wheeled vehicle 201 via the harness 224E and the connector 224F which is provided to an end portion of the harness 224E.
(142) Here, an arrangement of the membrane switch 224 is described, with reference to
(143) As shown in
(144) Then, as shown in
(145) In addition, as shown in
(146) The rubber seat 223A is a cushion member arranged over the cushion member 221. In other words, the rubber seat 223A is a cushion member arranged in the position of the seating portion 203a of the seat 203 in a top view, and above the resin frame 226 in a side view. Used as the rubber seat 223A is, for example, a rubber material obtained by crosslinking a rubber raw material by addition of sulfur. This increases an elastic modulus of the rubber seat 223A, and enhances a cushioning property. On a surface of the rubber seat 223A (the lower face or the upper face), the heater line 223B is bonded.
(147) The heater line 223B is connected to the thermistor 223C, and an electric conduction is controlled according to a temperature control by the thermistor 223C.
(148) As shown in
(149) If a sulfur component is taken in from the intake/exhaust port unit 224B, there is a concern that the sulfur component reaches a contact point unit 224A through the communicating unit 224C, and reacts with silver contained in an electrode of the contact point unit 224A (sulfuration), to cause a contact failure of the contact point unit 224A. In contrast, in the seat 203 according to the present embodiment, it is possible to inhibit a sulfur component contained in the rubber seat 223A from being taken in from the intake/exhaust port unit 224B, by arranging the intake/exhaust port unit 224B of the membrane switch 224 to below the resin frame 226 through the through hole 226A of the resin frame 226. In this manner, it is possible to inhibit the reaction of silver contained in an electrode of a contact point unit 224A with the sulfur component (sulfuration) to cause a contact failure of the contact point unit 224A.
(150) As shown in
(151) In addition, as shown in
(152) The rear cushion member 222 is placed on the rear portion of the resin frame 226. Here, the opening 226B of the resin frame 226 is arranged in a position facing the opening 222a of the rear cushion member 222.
(153) In the above manner, the fore cushion member 221, the thermistor supporting member 225, the membrane switch 224, the seat heater 223, and the rear cushion member 222 are placed on the resin frame 226, and thereafter, the upper face is covered with the covering material 220 and an end portion of the covering material 220 is rolled in the lower face of the resin frame 226 and fixed thereto. An opening 220a formed in the covering material 220 is arranged to a position facing the opening 222a of the rear cushion member 222 and the opening 226B of the resin frame 226. In this manner, a through hole penetrating the opening 220a, the opening 222a, and the opening 226B is formed in the seat 203. To the through hole, an engagement member 217 which is engaged with the covering member 230 is attached.
(154) As shown in
(155) The lid unit 231 has a substantially rectangular shape of plate that closes a through hole formed in the rear portion 203c of the seat 203. The upper face of the lid unit 231 may be slightly curved, to be smoothly joined to the upper face of the seat 203, when the covering member 230 is attached to the engagement member 217.
(156) The downward extending portion 232 is a portion with a tongue-like shape extending downward from an approximate center portion in the lower face of the lid unit 231. In the end portion in the lower side of the downward extending portion 232, a hole is formed, which latches to a protruding portion formed on the lower face of the resin frame 226. In this manner, it is possible to inhibit the covering member 230 from being easily detached from the seat 203.
(157) In the seat 203 described above, it is possible to prevent the intake/exhaust port unit 224B of the membrane switch 224 from being crushed by a load of an occupant, since the intake/exhaust port unit 224B of the membrane switch 224 has been arranged through the through hole 226A of the resin frame 226. In this manner, it is possible to secure an intake/exhaust function of the membrane switch 224, and to improve an operation accuracy of the membrane switch 224. It is also possible to prevent a damage of the intake/exhaust port unit 224B of the membrane switch 224.
(158) In addition, in the seat 203, intake of the outside air from the intake/exhaust port unit is facilitated by arranging the intake/exhaust port unit 224B below the resin frame 226 through the through hole 226A of the resin frame 226. It is also possible to inhibit a composition material of the rubber seat 223A (such as a sulfur component) from being taken in from the intake/exhaust port unit 224B, since the intake/exhaust port unit 224B can be separated from the rubber seat 223A.
(159) In the seat 203, it is also possible to protect the membrane switch 224, by sandwiching the membrane switch 224 with the rubber seat 223A and the fore cushion member 221.
(160) In the seat 203, it is also possible to enhance an elasticity, since the rubber seat 223A contains a sulfur component. This improves a seating feel of the seating portion 203a of the seat 203. In a case where the rubber seat 223A contains a sulfur component, it is possible to inhibit the sulfur component from being taken in from the intake/exhaust port unit 224B to cause a contact failure of the contact point unit 224A, by increasing a distance between the intake/exhaust port unit 224B and the rubber seat 223A.
(161) In the seat 203, it is also possible to improve comfort of the seat 203, by equipping the seat heater 223 which is arranged over the membrane switch 224. In this manner, it is possible to prevent a dew condensation produced by a heat of the seat heater 223 from immersing inside of the membrane switch 224. In this manner, it is possible to prevent a corrosion of the membrane switch 224, to extend life of the membrane switch 224. Also, in a case where the seat 203 has the seat heater 223, it is possible to arrange the intake/exhaust port unit 224B of the membrane switch 224 to a position which is not in contact with the seat heater 223, and thus, it is possible to inhibit deterioration of the intake/exhaust port unit 224B due to heat.
(162) The present disclosure is not limited to the above embodiments. For example, the intake/exhaust port unit 224B of the membrane switch 224 may be housed in the through hole 226A of the resin frame 226. The through hole 226A, through which the intake/exhaust port unit 224B of the membrane switch 224 is inserted, may not only be formed in the lower portion of the resin frame 226, but also be formed in the side portion of the resin frame 226. In the first cushion member, it is also possible to use a cushioning material comprising a material other than rubbers such as urethane foam. The conveyance seat according to the present disclosure is not only applicable to a seat of automatic two-wheeled vehicles, but also applicable to a seat of cars (including three or more-wheeled vehicles), ships, aircrafts, etc.
(163) TABLE-US-00001 TABLE OF REFERENCE NUMERALS 10 Bottom plate 11 Fore portion 12 Rear portion 13 Inclined wall (Protruding portion, Fore wall) 14 Convex portion for backrest attachment (Protruding portion, Convex portion) 14a Insertion hole 15 Lateral side standing wall (Protruding portion, Lateral side wall) 16 Attachment unit 17 Positioning rib 18 Housing cavity (Housing unit) 20 Cushion pad 21 Housing cavity (Housing unit) 22 Cable housing cavity (Concave portion) 30 Electric heater (Temperature control unit) 31 Substrate 40 Thermistor (Temperature detection unit) 41 Non-woven fabric 50 Holding pad (Holding unit) C Cable R Covering S Seat for two-wheeled vehicle (Conveyance seat) Sb Backrest Sc Resin cover Sf Fore seat Sr Rear seat St Level difference Sx Seat for two-wheeled vehicle according to the variation V Automatic two-wheeled vehicle (Conveyance) 101 Bottom plate 102 Covering 110 Cushion pad 111 Supporting face 112 Bank portion 113 Sling groove (Groove) 113a Bottom portion 114 Hole 115 Adjacent portion 115a Groove side-end 116 Concave 117 Notch 118 Hollow 119 Bottom face 120 Electric heater 121 Pad substrate (Substrate) 122 Heater line 123 Extending portion 123a Bent portion 124 Cushioning material 130 Electricity supply cord (Leading line) 131 Connecting portion 132 Successive portion 140 Covered cable 100 Seat for two-wheeled vehicle (Conveyance seat) 100f Fore seat 100r Rear seat 201 Automatic two-wheeled vehicle 203 Seat (Conveyance seat) 203a Seating portion 203b Inclined portion 203c Rear portion 217 Engagement member 220 Covering material 220a Opening 221 Fore cushion member (Second cushion member) 222 Rear cushion member 222a Opening 223 Seat heater 223A Rubber seat (First cushion member) 223B Heater line 223C Thermistor 224 Membrane switch (Seating sensor) 224A Contact point unit 224B Intake/exhaust port unit 224C Communicating unit 224D Circuit unit 224E Harness 224F Connector 225 Thermistor supporting member 226 Resin frame (Supporting member) 226A Through hole 226B Opening 230 Covering member 231 Lid unit 232 Downward extending portion