Internal combustion engine
10508718 ยท 2019-12-17
Assignee
Inventors
- Tsugio Ikeda (Wako, JP)
- Shigeyuki Hara (Wako, JP)
- Masaji Narushima (Wako, JP)
- Koichi Tsutsumi (Wako, JP)
- Hiroto Takeichi (Wako, JP)
Cpc classification
F16H7/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H7/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2007/0897
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2007/0842
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2810/03
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/022
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02F7/0043
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/047
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2007/185
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H7/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2001/0475
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2007/0893
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2001/0537
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2301/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2007/0872
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16H7/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H7/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H7/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/053
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/047
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
In an internal combustion engine including a driving-sprocket cam chain guide 70 for guiding a cam chain 47 along a driving sprocket 45, as viewed in a crankshaft axial direction, a guide body 71 of the driving-sprocket cam chain guide 70 extends beyond a winding termination point P of the cam chain 47 on the driving sprocket 45 to a position adjacent to a chain moving surface 51c of a cam chain tensioner 51, on which the cam chain 47 slides. The engine provides a cam-chain dropout preventing function to the cam chain guide, thus reducing load on the cam chain tensioner and improving durability of the tensioner lifter.
Claims
1. An internal combustion engine comprising: a driving sprocket (45) integrally rotatable with a crankshaft (20); a driven sprocket (46) integrally rotatable with a camshaft (41) driving a valve train (40); a cam chain (47) wound between the driving sprocket (45) and the driven sprocket (46) and transferring power of the crankshaft (20) to the camshaft (41); a cam chain tensioner (51) for pressing the cam chain (47) at a position between the driving sprocket (45) and the driven sprocket (46); a tensioner lifter (60) for pressing the cam chain tensioner (51) with a predetermined pressure; and a driving-sprocket cam chain guide (70) for guiding the cam chain (47) along the driving sprocket (45); wherein, as viewed in a crankshaft axial direction, the driving-sprocket cam chain guide (70) includes a guide body (71) extending beyond a winding termination point (P) of the cam chain (47) on the driving sprocket (45) to a position adjoining a chain moving surface (52a) of the cam chain tensioner (51), on which the cam chain (47) slides.
2. The internal combustion engine according to claim 1, wherein the internal combustion engine (E) includes a crankcase (1) for bearing the crankshaft (20), the crankcase (1) includes a cam-chain tensioner support portion (1b) for swingably supporting the cam chain tensioner (51), the crankcase (1) includes a driving-sprocket cam chain guide fixing portion (1c), which is independent from the cam-chain tensioner support portion (1b) and fixes the driving-sprocket cam chain guide (70), and the cam-chain tensioner support portion (1b) is located nearer to the camshaft (41) than a camshaft side end (45a) of the driving sprocket (45).
3. The internal combustion engine according to claim 2, wherein the driving-sprocket cam chain guide fixing portion (1c) is located adjacent to the cam-chain tensioner support portion (1b) in a moving direction of the cam chain (47).
4. The internal combustion engine according to claim 3, wherein the driving-sprocket cam chain guide (70) is made of a synthetic resin while the guide body (71) has a J-shaped configuration to guide at least a lower end (47a) of the cam chain (47) from below.
5. The internal combustion engine according to claim 4, wherein the driving-sprocket cam chain guide (70) includes an overhang portion (70a) which, as viewed in the axial direction of the crankshaft (20), extends to an end part (71b) thereof in a direction making an overhang angle to a line (L2), which is Parallel to a line (L1) connecting a rotational center (C1) of the driving sprocket (45) and a rotational center (C2) of the driven sprocket (46) and which is tangent to the winding termination point (P) of the cam chain (47) on the driving sprocket (45), in such a manner that the cam chain (47) is caused to be directed inward.
6. The internal combustion engine according to claim 5, wherein the internal combustion engine includes a cylinder body (2) and a cylinder head (3) which are sequentially stacked on the crankcase (1), and the tensioner lifter (60) is disposed on the cylinder head (3).
7. The internal combustion engine according to claim 6, wherein the tensioner lifter (60) includes a pressing member (62) for pressing the cam chain tensioner (51), the pressing member (62) having an axis (Lt) of sliding direction, the axis (Lt) being inclined upward relative to a mating surface (P1) between the cylinder body (2) and the cylinder head (3).
8. The internal combustion engine according to claim 7, wherein the cam chain tensioner (51) has a tensioner-lifter-abutting-side half (51a) pressed by the pressing member (62), and a fixing-portion-side half (51b), the tensioner-lifter-abutting-side half (51a) being larger than the fixing-portion-side half (51b).
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
(2)
(3)
(4)
(5)
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(10)
DESCRIPTION OF EMBODIMENT
(11) An internal combustion engine E according to an embodiment of the invention will be described below with reference to
(12) It is to be noted that the front-back and left-right directions defined herein are in accordance with the normal basis where a straight-ahead driving direction of a motorcycle (not shown) equipped with the internal combustion engine E according to the embodiment of the invention is the front direction. In the drawings, FR denotes forward, RR rearward, LH leftward, RH rightward, UP upward and DW downward.
(13) As shown in
(14) As shown in
(15) The cylinder body 2 includes a piston 11 vertically slidably fitted in the cylinder bore 2a vertically extending in the cylinder body 2. A crankpin 20p of the crankshaft 20 is connected to the piston 11 via a connecting rod 12. A spark plug 14 inserted into a ceiling wall of the cylinder head 3 has a tip electrode exposed in a combustion chamber 13 defined between the top surface of the piston 11 and a ceiling surface of the cylinder head 3. The crankshaft 20 includes a left-hand shaft portion 20L and a right-hand shaft portion 20R.
(16) In the crankcase 1, the crankshaft 20 is rotatably supported by the left-hand and right-hand crankcase sections 1L and 1R via a pair of left-hand and right-hand rolling bearings 24 and 25. The main shaft 21 and the counter shaft 22 are rotatably supported by the left-hand and right-hand crankcases sections 1L and 1R via a pair of bearings 26 and 26, respectively. In the crankcase 1, the main shaft 21 and the counter shaft 22 are in parallel with the crankshaft 20 and each rotatably supported via the left-hand and right-hand bearings 26 and 26.
(17) Combustion energy in the combustion chamber 13 of the internal combustion engine E is converted into a kinetic energy for the piston 11. The piston 11 is vertically moved by this kinetic energy so as to rotatably drive the crankshaft 20 via the connecting rod 12.
(18) The left-hand shaft portion 20L extending leftward from the rolling bearing 24 on the crankshaft 20 is provided with a driving sprocket 45 and an AC generator 29 in this order from the rolling bearing 24 to the left side.
(19) As shown in
(20) The transmission M includes: a transmission gear group G including a group of main gears g1 mounted to the main shaft 21 and a group of counter gears g2 mounted to the counter shaft 22; and a gear change mechanism (not shown) operated by a gear shift device and including a shift drum (not shown) and a shift fork (not shown).
(21) A drive chain 28 is wound between a drive gear 27 integrally rotatable with the counter shaft 22 and a driven gear (not shown) integrally rotatable with an axle of a rear wheel (not shown) so that a power of the crankshaft 20 is transmitted to the rear wheel.
(22) The cylinder head 3 includes: an intake valve port (not shown) and an exhaust valve port 15 which are open in an upper wall surface of the combustion chamber 13; and a spark plug hole 16 for insertion of the spark plug 14 which opens near the intermediate point between the intake valve port and the exhaust valve port 15. The intake valve port is provided with an intake valve for opening/closing the intake valve port, while the exhaust valve port 15 is provided with an exhaust valve 31 for opening/closing the exhaust valve port 15. The intake valve and the exhaust valve 31 are constantly urged to open by a coil-shaped valve spring not shown.
(23) As shown in
(24) The intake cam 41a is held in contact against an axial end of the intake valve via an unillustrated rocker arm. In conjunction with the revolution of the intake camshaft 41, the intake cam 41a presses the axial end of the intake valve so as to open or close the intake valve. The exhaust cam 42a is held in contact against an axial end of the exhaust valve 31 via an unillustrated rocker arm. In conjunction with the revolution of the exhaust camshaft 42, the exhaust cam 42a presses the axial end of the exhaust valve 31 so as to open or close the exhaust valve 31.
(25) As shown in
(26) The left end of the intake camshaft 41 projects into the cam chain chamber 8. A driven sprocket 46 is fitted on the left end of the intake camshaft 41 so as to be integrally rotated with the intake camshaft. Further, a driving gear 43 is fitted on the intake camshaft 41 at a place inward from the driven sprocket 46. Fitted on the left end of the exhaust camshaft 42 is a driven gear 44 which has the same diameter as that of the driving gear 43 and is meshed with the driving gear 43.
(27) The driving sprocket 45 is coupled to the left-hand shaft portion 20L of the crankshaft 20 so as to be integrally rotated therewith. An endless cam chain 47 for transmitting the power of the crankshaft 20 to the intake camshaft 41 is wound between the driving sprocket 45 and the driven sprocket 46. The crankshaft 20 is driven in rotation in a counterclockwise direction as seen in
(28) When the crankshaft 20 is rotated, the driving sprocket 45 is driven in rotation, driving in rotation the driven sprocket 46 via the cam chain 47 at half the rotational speed of the crankshaft 20. The intake camshaft 41 with the driven sprocket 46 fitted thereon and the exhaust camshaft 42 driven by the intake camshaft 41 via the driving gear 43 and the driven gear 44 are driven in rotation at the same rotational speed. The intake cam 41a on the intake camshaft 41 and the exhaust cam 42a on the exhaust camshaft 42 drive the intake valve (not shown) and the exhaust valve 31 at predetermined timings, allowing the internal combustion engine E to make intake and exhaust operations.
(29) The tension on the cam chain 47 need be properly maintained at all times in order to operate the intake valve (not shown) and the exhaust valve 31 at the predetermined timings in this manner. In order to prevent free vibrations of the cam chain 47 and to impart a constant tension to the cam chain 47, the internal combustion engine E, as shown in
(30) A portion of the cam chain 47 that extends between the driving sprocket 45 and the driven sprocket 46 and is constantly strained by the driving sprocket 45, is tense and does not tend to be loosened. The stationary cam chain guide 80 is in contact against the tense side portion of the cam chain 47 so as to guide the tense side cam chain substantially spanning the entire length between the driven sprocket 46 and driving sprocket 45. The cam chain guide 80 is formed with a recess (not shown) on its surface in contact against the cam chain 47. The recess is substantially as wide as the cam chain 47 so as to ensure that the cam chain 47 is reliably guided between the driven sprocket 46 and the driving sprocket 45.
(31) A portion of the cam chain 47 that extends between the driving sprocket 45 and the driven sprocket 46 and is constantly delivered by the driving sprocket 45 is loosened and unstable in behavior. Therefore, the cam chain tensioner mechanism 50 is provided which applies a constant tension to the cam chain 47 at all times by swingingly pressing the cam chain 47 in accordance with the behavior of the cam chain 47. The cam chain tensioner mechanism 50 includes: a cam chain tensioner 51 which presses the moving cam chain 47 so as to slidingly guide the cam chain 47; and a tensioner lifter 60 which presses the cam chain tensioner 51 with a predetermined pressure.
(32) As shown in
(33) In order to restrain the loose side of the cam chain 47, the guide shoe member 52 has a width slightly greater than that of the cam chain 47 and a length to extend from the driving sprocket 45 to the vicinity of the driven sprocket 46, and is so curved as to conform to the cam chain 47. A sliding guide member 54 for slidably guiding the cam chain 47 is attached to the guide shoe member 52 on its side facing the cam chain 47, thus defining a chain moving surface 52a.
(34) The chain moving surface 52a is formed with dropout preventing side edges 52b on longitudinal opposite sides thereof. The dropout preventing side edge 52b projects from the chain moving surface 52a toward the cam chain 47 so as to prevent the dropout of the cam chain 47. A base-member fitting recess 52c for fitting engagement with the base member 53 is formed on the opposite side of the guide shoe member 52 from the chain moving surface 52a.
(35) The base member 53 is so curved as to conform to the guide shoe member 52, as shown in
(36) The base member 53 is formed with an abutment portion 53d on an outer side thereof facing the cam chain 47. The abutment portion 53d is pressed by the tensioner lifter 60 which is brought into contact thereagainst. As shown in
(37) As shown in
(38) When the cam chain tensioner 51 is divided into halves by a longitudinally intermediate line Lct, the tensioner lifter abutting-side half 51a, where the abutment portion 53d is contacted by the tensioner lifter 60, is enlarged to have greater thickness and weight than the fixing-portion-side half 51b where the fixing portion 53b is provided. The cam chain tensioner 51 is thus increased in rigidity due to the increased thickness of the base member 53 in its portion from the abutment portion 53d to the distal end thereof. Further, the cam chain tensioner 51 is improved in stability of its behavior by shifting the center of gravity of the cam chain tensioner 51 toward the tensioner lifter 60.
(39) As shown in
(40) A bolt 56 inserted through the collar 55 fitted in the fixing portion 53b of the cam chain tensioner 51 is fastened to the cam-chain tensioner support portion 1b, so that the cam chain tensioner 51 is swingably supported by the crankcase 1.
(41) The tensioner lifter 60 for pressing the cam chain tensioner 51 with a predetermined pressure extends inside a rear wall 3a of the cylinder head 3 so as to be mounted to the cylinder head 3, as shown in
(42) The tensioner lifter 60 is a screw-type tensioner lifter 60 and includes: a tensioner body 61 as a shell; and the plunger 62 as the pressing member for pressing the cam chain tensioner 51. The plunger 62 moves to slide in the tensioner body 61 in conjunction with the behavior of the cam chain tensioner 51, thus pressing the cam chain tensioner 51 with a predetermined pressure.
(43) As shown in
(44) As shown in
(45) As shown in
(46) As shown in
(47) The driving-sprocket cam chain guide 70 includes: an extension 72 provided to extend away from the guide body 71 and away from the path of the cam chain 47 downwardly from the rotational center of the driving sprocket 45; and an extension 73 extending rearward from the rotational center C1 of the driving sprocket 45. The extensions 72 and 73 include fixing portions 74 and 75 to be fixed to the crankcase 1. The fixing portions 74 and 75 are respectively formed with collar insertion holes 74a and 75a in which collars 77 and 78 of iron, for example, are fitted.
(48) The driving-sprocket cam chain guide 70 is formed with a hook hole 76 in its side facing the crankcase 1. The hook hole is formed between the guide body 71 and the extension 72 so as to position the driving-sprocket cam chain guide 70 to be mounted to the crankcase 1 by engaging an unillustrated projection formed on the crankcase 1 in the hook hole 76.
(49) As
(50) The driving-sprocket cam chain guide 70 is positioned and secured in place by having the hook hole 76 engaged with the projection of the crankcase 1, and is mounted to the crankcase 1 by inserting bolts 57 and 58 into the collar 77 of the fixing portion 74 and the collar 78 of the fixing portion 75, respectively, followed by screw-engaging the bolts with the driving-sprocket cam chain guide fixing portions 1c and 1d of the crankcase 1.
(51) The internal combustion engine E has the above-described arrangement and offers the following effects.
(52) The internal combustion engine E includes: the driving sprocket 45 integrally rotated with the crankshaft 20; the driven sprocket 46 integrally rotated with the intake camshaft 41 for driving the valve train 40; the cam chain 47 wound between the driving sprocket 45 and the driven sprocket 46 for transmitting power of the crankshaft 20 to the intake camshaft 41; the cam chain tensioner 51 for pressing the cam chain 47 at a position between the driving sprocket 45 and the driven sprocket 46; the tensioner lifter 60 for pressing the cam chain tensioner 51 with a predetermined pressure; and the driving-sprocket cam chain guide 70 for guiding the cam chain 47 along the driving sprocket 45. Further, as viewed in the crankshaft axial direction, the guide body 71 of the driving-sprocket cam chain guide 70 extends beyond the winding termination point P of the cam chain 47 on the driving sprocket 45 to the vicinity of the chain moving surface 52a on which the cam chain 47 of the cam chain tensioner 51 slides. Therefore, a function of the cam-chain dropout preventing member and a function of the cam chain guide controlling the behavior of the cam chain are both given to the driving-sprocket cam chain guide 70. Thus, the driving-sprocket cam chain guide 70 is adapted to control the behaviors such as vibrations of the cam chain 47 by preventing outward deflection of the cam chain 47. Further, durability of the tensioner lifter 60 is improved by reducing the load on the cam chain tensioner 51 for restraining the cam chain 47.
(53) The crankcase 1 of the internal combustion engine E includes the cam-chain tensioner support portion 1b for swingably supporting the cam chain tensioner 51. The crankcase further includes the driving-sprocket cam chain guide fixing portions 1c, 1d which are independent from the cam-chain tensioner support portion 1b and intended for fixing the driving-sprocket cam chain guide 70 to place. Since the cam-chain tensioner support portion 1b is located closer to the intake camshaft 41 from the camshaft side end 45a of the driving sprocket 45, the cam chain tensioner 51 can be reduced in size by reducing the length thereof along the cam chain 47. Thus, the load on the tensioner lifter 60 is further reduced so that the tensioner lifter is further improved in durability.
(54) The driving-sprocket cam chain guide fixing portion 1c is provided adjacent to the cam-chain tensioner support portion 1b in the moving direction of the cam chain 47. Therefore, the driving-sprocket cam chain guide 70 and the cam chain tensioner 51 can be separately assembled, leading to the improvement in assemblability. This arrangement also permits these components to be separately disassembled for maintenance, making these components more maintenable. Further, the driving-sprocket cam chain guide fixing portions 1c, 1d and the cam-chain tensioner support portion 1b are separately mounted to the crankcase 1 and hence, the load applied to the case from the cam chain 47 is dispersed. The loads on or the strains of the driving-sprocket cam chain guide fixing portions 1c, 1d and the cam-chain tensioner support portion 1b can be reduced, respectively.
(55) The driving-sprocket cam chain guide 70 is made of a synthetic resin while the guide 71 is formed in the J-shaped configuration to guide the lower end 47a of the cam chain 47 from below. Therefore, the driving-sprocket cam chain guide 70 has its guide surface 71a elongated in the J-shaped configuration and can achieve good moldability and reduction of sliding resistance and friction.
(56) The driving-sprocket cam chain guide 70 includes the protrusion 70a as viewed in the axial direction of the crankshaft 20. The protrusion 70a is parallel to the line L1 passing through the rotational center C1 of the driving sprocket 45 and the rotational center C2 of the driven sprocket 46, the protrusion 70a deflects the cam chain 47 inward of the external tangent L2 of the cam chain 47, and external tangent L2 passes through the winding termination point P. Hence, the guide surface 71a of the driving-sprocket cam chain guide 70 and the chain moving surface 52a of the cam chain tensioner 51 are smoothly connected while the cam chain tensioner 51 can be decreased in curvature from the cam-chain tensioner support portion 1b. Thus, the load on the cam chain tensioner 51 can be reduced.
(57) The tensioner lifter 60 is disposed at and mounted to the cylinder head 3. Hence, the cam chain tensioner 51 fixed at position can be elongated toward the intake camshaft 41 by the shortened amount of the lower part of the cam chain tensioner 51. At the same time, the increase in the load on the tensioner lifter 60 can be avoided.
(58) The plunger 62, as the pressing member of the tensioner lifter 60 for pressing the cam chain tensioner 51, has the axis Lt of the sliding motion inclined upward relative to the mating surface P1 between the cylinder body 2 and the cylinder head 3. This permits the cam chain tensioner 51 to be positioned closer to the crankcase 1, thus obviating the size increase of the internal combustion engine E.
(59) In the longitudinal direction of the cam chain tensioner 51, the tensioner lifter abutting-side half 51a thereof pressed by the plunger 62 is increased in thickness and weight, or made larger than the fixture-side half 51b thereof on the fixture-53b side. The centroid of the cam chain tensioner 51 is shifted toward the pressed portion 53d receiving the pressure from the tensioner lifter 60, so that the behaviors of the cam chain tensioner 51 can be stabilized.
(60) While the embodiment of the invention has been described in detail, it is noted that the invention is not limited to the above-described embodiment and a variety of changes or modifications may be made thereto. The internal combustion engine E of the invention is not limited to the motorcycles but is widely applicable to other types of saddle riding vehicles.
REFERENCE SIGNS LIST
(61) E . . . Internal combustion engine P . . . Winding-termination point P1 . . . Mating surface C1 . . . Rotational center C2 . . . Rotational center L1 . . . Line L2 . . . Tangent line 1 . . . Crankcase 1b . . . Cam-chain tensioner support portion 1c . . . Driving-sprocket cam chain guide fixing portion 2 . . . Cylinder body 3 . . . Cylinder head 4 . . . Cylinder head cover 20 . . . Crankshaft 40 . . . Valve train 41 . . . Camshaft 45 . . . Driving sprocket 45a . . . Camshaft-side end 46 . . . Driven sprocket 47 . . . Cam chain 47a . . . Lower end 50 . . . Cam chain tensioner mechanism 51 . . . Cam chain tensioner 51a . . . Tensioner lifter abutting-side half 51b . . . Fixing portion-side half 52a . . . Chain moving surface 60 . . . Tensioner lifter 62 . . . Plunger 70 . . . Driving-sprocket cam chain guide 70a . . . Overhang portion 71 . . . Guide body