LEG FOLDING MECHANISM AND A PUSH CHAIR
20240101180 ยท 2024-03-28
Inventors
Cpc classification
B62B2205/003
PERFORMING OPERATIONS; TRANSPORTING
B62B7/062
PERFORMING OPERATIONS; TRANSPORTING
B62B5/067
PERFORMING OPERATIONS; TRANSPORTING
B62B2205/20
PERFORMING OPERATIONS; TRANSPORTING
B62B2205/06
PERFORMING OPERATIONS; TRANSPORTING
B62B7/08
PERFORMING OPERATIONS; TRANSPORTING
International classification
B62B7/08
PERFORMING OPERATIONS; TRANSPORTING
Abstract
There is provided a leg folding mechanism, such as a leg folding mechanism for a push chair, the leg folding mechanism comprising a core member having a longitudinal axis and, preferably, first and second axially spaced core guides; a first leg member rotatably mounted on the core member, preferably at the first core guide; a second leg member rotatably mounted on the core member, preferably at the second core guide a shuttle disposed within the core member and moveable within the core member to cause movement of the legs as the shuttle moves within the core.
Claims
1. A leg folding mechanism for a push chair, the leg folding mechanism comprising a core member having a longitudinal axis and first and second axially spaced core guides; a first rotatable hub for connection to a first leg member and rotatably mounted on the core member at the first core guide; a second rotatable hub for connection to a second leg member and rotatably mounted on the core member at the second core guide; a shuttle disposed within the core member and axially translatable relative thereto; wherein a first engagement portion from one or other of an internal surface of the first hub and an external surface of the shuttle engages with the first core guide to matingly engage with a corresponding first surface on the other of the internal surface of the first hub and the external surface of the shuttle, and a second engagement portion from one or other of an internal surface of the second hub and an external surface of the shuttle engages with the second core guide to matingly engage with a corresponding second surface on the other of the internal surface of the second hub and the external surface of the shuttle, such that in response to axial translation of the shuttle the first and second hubs are caused to rotate.
2. A leg folding mechanism according to claim 1, comprising an actuator configured to urge the shuttle to translate within the core member.
3. The leg folding mechanism according to claim 1 or 2, wherein the shuttle is arranged to move relative to the core having an axial component of movement.
4. The leg folding mechanism according to claim 3, in which the shuttle is disposed within the core member and is longitudinally axially translatable but rotationally fixed relative thereto.
5. The leg folding mechanism according to claim 3 or 4, wherein the shuttle includes at least one longitudinal rib on an exterior surface thereof and the core member includes at least one corresponding longitudinal groove in an internal surface thereof, or vice versa, to allow axial translation of the shuttle.
6. The leg folding mechanism according to claim 1 or 2, wherein the first and second surfaces are substantially helical surfaces on the shuttle and comprise respective first and second slots in the exterior surface thereof, and the corresponding matingly engaging internal surfaces of the hubs comprise respective first and second pegs.
7. The leg folding mechanism according to claim 6, wherein the first and second pegs are each stepped.
8. The leg folding mechanism according to claim 6 or 7, wherein the first and second substantially helical slots are oriented oppositely, whereby axial translation of the shuttle causes the first hub to rotate in an opposite direction to the second hub.
9. The leg folding mechanism according to any of claims 6 to 8, wherein the first and second substantially helical slots include at least one straight end portion, parallel to the longitudinal axis.
10. The leg folding mechanism according to any of claims 6 to 9, wherein the first and second substantially helical slots each comprise an S-shaped curve between end portions thereof.
11. The leg folding mechanism according to any preceding claim, wherein the core member is substantially tubular and the first and second core guides are core slots and are circumferential slots, which are preferably rotationally offset from one another.
12. The leg folding mechanism according to any preceding claim, further comprising an end cap removably attached to an end of the core member.
13. The leg folding mechanism according to any preceding claim, wherein the shuttle is substantially tubular.
14. The leg folding mechanism according to any of claims 2 to 13, when dependent on claim 2, wherein the actuator comprises a drive shaft at least partially housed within the shuttle and the core member and engaged with an internal portion of the shuttle, whereby rotation of the drive shaft is converted into axial translation of the shuttle within the core member.
15. The leg folding mechanism according to claim 14, wherein the drive shaft is the drive shaft of a motor fixedly connected to the core member.
16. The leg folding mechanism according to claim 15, when dependent on claim 12, wherein the motor is fixedly connected to the endcap.
17. The leg folding mechanism according to any of claims 14 to 16, wherein the drive shaft comprises a worm wheel and the associated internal portion of the shuttle comprises an axially oriented matingly threaded aperture.
18. The leg folding mechanism of any preceding claim, further comprising: a third axially spaced core guide on or extending through a surface of the core member in a plane perpendicular to the longitudinal axis; a third hub for connection to a third leg member and rotatably mounted on the core member at the third core guide; and a third projection from one or other of an internal surface of the third hub and an external surface of the shuttle, which engages with the third core guide slot to matingly engage with a corresponding third surface on the other of the internal surface of the third hub and the external surface of the shuttle, such that the axial translation of the shuttle as the actuator is operated is also converted into rotation of the third hub member.
19. A leg folding mechanism according to any of claims 1 to 18, in which any or all of the engagement portions are magnetic.
20. A leg folding mechanism according to any of claims 1 to 18, in which any or all of the engagement portions comprise a cam and a cam follower.
21. A leg folding mechanism according to claim 20, in which a rib, such as an S-shaped rib is provided on the shuttle and the cam follower is provided on the internal surface of each hub, the cam followers arranged to be follow the rib on the shuttle as it translates.
22. A leg folding mechanism according to any of claims 1 to 21, in which the shuttle is arranged to move in straight linear axial direction relative to the core.
24. A leg folding mechanism according to any of claims 21 to 22, comprising an axial lock.
25. A folding push chair comprising: a subframe; a handle assembly connected to the subframe for manoeuvring the push chair; and a seat assembly connected to the subframe; wherein the subframe comprises a leg folding mechanism according to any of claims 1 to 23.
26. A folding push chair according to claim 25, having three or more hubs.
27. A folding push chair according to claim 26; a first leg having a proximal end connected to the first hub and having a first wheel assembly mounted at a distal end; a second leg having a proximal end connected to the second hub and having a second wheel assembly mounted at a distal end; and a third leg having a proximal end connected to a third hub and having a third wheel assembly mounted at a distal end; wherein the second hub is disposed centrally between the first and third hubs, and wherein the second leg extends forwardly away from the handle assembly and the first and third legs extend rearwardly beneath the chair assembly when in the open configuration, or vice versa, for the respective wheel assemblies to engage the ground; wherein upon operation of an actuator in a first direction the leg folding mechanism is urged to rotate the legs from the open configuration to a folded configuration upwardly away from the ground towards the seat assembly.
28. A folding push chair according to claim 27, wherein operation of the actuator in a second direction, opposite to the first, the leg folding mechanism is urged to rotate the legs from the folded configuration to the open configuration downwardly away from the seat assembly towards the ground.
29. A folding push chair assembly according to any of claims 25 to 28, wherein the seat assembly is collapsible and wherein the first and third legs rotate in a first direction whilst the second leg rotates in an opposite direction, whereby when in the folded configuration the seat assembly is disposed in a collapsed condition between the first and third legs on a rearward side and the second leg on the forward side.
30. A folding push chair comprising: a subframe; a handle assembly connected to the subframe for manoeuvring the push chair; and a seat assembly connected to the subframe; wherein the subframe comprises: a first leg folding mechanism according to any of claims 1 to 24; a first leg having a proximal end connected to the first hub and having a first wheel assembly mounted at a distal end; a second leg having a proximal end connected to the second hub and having a second wheel assembly mounted at a distal end; a second leg folding mechanism according to any of claims 1 to 24; a third leg having a proximal end connected to the first hub of the second leg folding mechanism and having a third wheel assembly mounted at a distal end; a fourth leg having a proximal end connected to the second hub of the second leg folding mechanism and having a fourth wheel assembly mounted at a distal end; wherein the second and third legs extend forwardly away from the handle assembly (or vice versa) and the first and fourth legs extend rearwardly (or vice versa) beneath the chair assembly when in the open configuration for the respective wheel assemblies to engage the ground; wherein upon operation of an actuator in a first direction the leg folding mechanism urges rotation of the legs from the open configuration to a folded configuration upwardly away from the ground towards the seat assembly.
31. The folding push chair according to claim 30, wherein operation of the actuator in a second direction, opposite to the first, urges the leg folding mechanism to rotate the legs from the folded configuration to the open configuration downwardly away from the seat assembly towards the ground.
32. The folding push chair according to claims 30 or 31, wherein the seat assembly is collapsible and wherein the first and fourth legs rotate in a first direction whilst the second and third legs rotate in an opposite direction, whereby when in the folded configuration the seat assembly is disposed in a collapsed condition between the first and fourth legs on a rearward side and the second and third legs on the forward side.
33. The folding push chair according to any of claims 25 to 32, wherein the first and second leg folding mechanisms are arranged symmetrically.
34. The folding push chair according to claim 33, wherein the core members of the respective first and second leg folding mechanisms are interconnected at a centre of the subframe.
35. The folding push chair according to claim 33 or 34, wherein the axes of the first and second core members are co-axially arranged.
36. The folding push chair according to claim 33 or 34, wherein the first and second leg folding mechanisms are disposed in a V-shaped arrangement.
37. A handle assembly for a moveable item such as a push chair comprising a subframe and a seat assembly, the handle assembly being for connection to the subframe or the seat assembly, the handle assembly comprising: first and second arms for connection to the subframe or seat assembly, and a handle crossbar assembly coupled to the first and second arms, wherein the handle crossbar mechanism has a first section which when presented to a user is a first height with respect to the seat assembly and a second section which when presented to a user is at a second different height with respect to the seat assembly.
38. A handle assembly according to claim 37, wherein the handle crossbar assembly is has a step, such as an integrated step, defining a different height for the first and second sections.
39. A handle assembly according to claim 38, wherein the turreted crossbar assembly has a central section at a first height and side sections at a second different height with respect to the seat assembly.
40. A handle assembly according to any of claims 37 to 39, in which the first and second arms for connection to the subframe or seat assembly are extendable arms.
41. A handle assembly according to claim 40, in which the first and second arms are telescopically arranged to be extendable.
42. A handle assembly according to any of claims 37 to 41, in which the first and second arms are pivotally mounted to the subframe or the seat assembly.
43. A handle assembly according to any of claim 37 to 42, in which the handle crossbar assembly is rotatably coupled to the first and second arms at distal ends of the arms such that as a unit the handle crossbar assembly can be pivoted with respect to the first and second arms.
44. A handle assembly according to claim 43, in which the handle crossbar assembly is able to be pivoted from a first position relative to the first and second arms and a second position relative to the first and second arms and to be lockable in each of the first and second positions.
45. A handle assembly according to any of claim 37 to 44, in which the handle crossbar assembly has at least two, and preferably at least three sections, the step providing a central section pivotally connected to side sections.
46. A handle assembly according to claim 45, in which the step is central and the side sections define lower steps, such that when in use the central step provides an engagement region for one-handed control of the push chair by a user.
47. A handle assembly according to claim 46, in which pivoted connections are provided in transition regions between the central step and the side steps.
48. A leg folding mechanism for a push chair, the leg folding mechanism comprising central chassis extending generally perpendicular to a forward direction of travel of the push chair, the central chassis having controllable legs to rotate around the chassis; an actuator for driving rotation of the legs around the chassis to move from a folded to unfolded position or vice versa; a housing coupled to the chassis and containing the actuator and being arranged to drive the rotation of the legs between a folded and unfolded position or vice versa;
49. A leg folding mechanism according to claim 48, in which the housing is arranged coupled to the housing and extends vertically upwards from the chassis extending generally perpendicular to a forward direction of travel.
50. A leg folding mechanism according to claim 48 or 49, in which the housing is generally elongate and has a cross section of any desired shape, including a shape selected from the group consisting of circular, elliptical or polygonal.
51. A leg folding mechanism according to any of claims 48 to 50, in which the housing is arranged centrally with respect to the central chassis.
52. A leg folding mechanism according to any of claims 48 to 51, in which the housing contains a motor having an output shaft and a gear connected to the output shaft arranged to engage gears in the central chassis to drive the rotation of the legs between a folded and unfolded position or vice versa.
53. A leg folding mechanism according to any of claims 48 to 52, further comprising the features of any or all of the leg folding mechanism of claims 1 to 24.
54. A leg folding mechanism according to any of claims 48 to 52, further comprising a core member having a longitudinal axis and first and second axially spaced circumferential core slots; a first rotatable hub for connection to a first leg member and rotatably mounted on the core member at the first core slot; a second rotatable hub for connection to a second leg member and rotatably mounted on the core member at the second core slot; a shuttle disposed within the core member and axially translatable relative thereto; wherein a first engagement portion from one or other of an internal surface of the first hub and an external surface of the shuttle passes through the first core slot to matingly engage with a corresponding first surface on the other of the internal surface of the first hub and the external surface of the shuttle, and a second engagement portion from one or other of an internal surface of the second hub and an external surface of the shuttle passes through the second core slot to matingly engage with a corresponding second surface on the other of the internal surface of the second hub and the external surface of the shuttle, such that in response to axial translation of the shuttle the first and second hubs are caused to rotate, wherein the actuator and arranged to drive the movement of the shuttle.
55. A leg folding mechanism for a push chair, comprising: a substantially hollow core member having a longitudinal axis and first and second axially spaced slots extending through a surface thereof in a plane perpendicular to the longitudinal axis; a first hub for connection to a first leg member and rotatably mounted on the core member at the first core slot; a second hub for connection to a second leg member and rotatably mounted on the core member at the second core slot, wherein the second hub is rotatable relative to the first hub; a shuttle disposed within the core member and axially translatable but rotationally fixed relative thereto; and an actuator configured to urge the shuttle to translate axially within the core member; wherein a first projection from one or other of an internal surface of the first hub and an external surface of the shuttle passes through the first core slot to matingly engage with a corresponding first substantially helical surface on the other of the internal surface of the first hub and the external surface of the shuttle, and a second projection from one or other of an internal surface of the second hub and an external surface of the shuttle passes through the second core slot to matingly engage with a corresponding second substantially helical surface on the other of the internal surface of the second hub and the external surface of the shuttle, such that the axial translation of the shuttle as the actuator is operated is converted into rotations of the first and second hubs.
56. The leg folding mechanism of claim 55, wherein the shuttle includes at least one longitudinal rib on an exterior surface thereof and the core member includes at least one corresponding longitudinal groove in an internal surface thereof to rotationally fix the shuttle with respect to the core member but to allow the axial translation.
57. The leg folding mechanism of claim 55 or 56, wherein the first and second substantially helical surfaces are on the shuttle and comprise respective first and second slots in the exterior surface thereof, and the corresponding matingly engaging internal surfaces of the hubs comprise respective first and second pegs.
58. The leg folding mechanism of claim 57, wherein the first and second pegs are each stepped, having a relatively wide root portion proximal to the inner surface of the associated hub and a relatively narrow tip portion distal to the inner surface of said hub, whereby the root portions each engage sides of the respective core slots to prevent axial movement of said hubs on the core member, and whereby the tip portions engage sides of the respective helical slots to cause said rotations of the hubs.
59. The leg folding mechanism of claim 57 or 58, wherein the first and second substantially helical slots are oriented oppositely, whereby axial translation of the shuttle causes the first hub to rotate in an opposite direction to the second hub.
60. The leg folding mechanism of any of claims 57 to 59, wherein the first and second substantially helical slots include at least one straight end portion, parallel to the longitudinal axis.
61. The leg folding mechanism of any of claims 57 to 60, wherein the first and second substantially helical slots each comprise an S-shaped curve between end portions thereof.
62. The leg folding mechanism of any 57 to 61, wherein the core member is substantially tubular and the first and second core slots are circumferential slots, which are preferably rotationally offset from one another.
63. The leg folding mechanism of any of claims 57 to 62, further comprising an end cap removably attached to an end of the core member.
64. The leg folding mechanism of any 57 to 63, wherein the shuttle is substantially tubular.
65. The leg folding mechanism of claim 64, wherein the actuator comprises a drive shaft at least partially housed within the shuttle and the core member and engaged with an internal portion of the shuttle, whereby rotation of the drive shaft is converted into axial translation of the shuttle within the core member.
66. The leg folding mechanism of claim 65, wherein the drive shaft is the drive shaft of a motor fixedly connected to the core member.
67. The leg folding mechanism of claim 66, when dependent on claim 63, wherein the motor is fixedly connected to the endcap.
68. The leg folding mechanism of any of claims 65 to 67, wherein the drive shaft comprises a worm wheel and the associated internal portion of the shuttle comprises an axially oriented matingly threaded aperture.
69. The leg folding mechanism of any 57 to 68, further comprising: a third axially spaced core slot extending through a surface of the core member in a plane perpendicular to the longitudinal axis; a third hub for connection to a third leg member and rotatably mounted on the core member at the third core slot; and a third projection from one or other of an internal surface of the third hub and an external surface of the shuttle, which passes through the third core slot to matingly engage with a corresponding third substantially helical surface on the other of the internal surface of the third hub and the external surface of the shuttle, such that the axial translation of the shuttle as the actuator is operated is also converted into rotation of the third hub member.
70. A folding push chair comprising: a subframe; a handle assembly connected to the subframe for manoeuvring the push chair when in an open configuration; and a seat assembly connected to the subframe; wherein the subframe comprises: a leg folding mechanism according to claim 69; a first leg having a proximal end connected to the first hub and having a first wheel assembly mounted at a distal end; a second leg having a proximal end connected to the second hub and having a second wheel assembly mounted at a distal end; and a third leg having a proximal end connected to the third hub and having a third wheel assembly mounted at a distal end; wherein the second hub is disposed centrally between the first and third hubs, and wherein the second leg extends forwardly away from the handle assembly and the first and third legs extend rearwardly beneath the chair assembly when in the open configuration, or vice versa, for the respective wheel assemblies to engage the ground; wherein operation of the actuator in a first direction urges the leg folding mechanism to rotate the legs from the open configuration to a folded configuration upwardly away from the ground towards the seat assembly.
71. The folding push chair of claim 70, wherein operation of the actuator in a second direction, opposite to the first, urges the leg folding mechanism to rotate the legs from the folded configuration to the open configuration downwardly away from the seat assembly towards the ground.
72. The folding push chair of claim 70 or 71, wherein the seat assembly is collapsible and wherein the first and third legs rotate in a first direction whilst the second leg rotates in an opposite direction, whereby when in the folded configuration the seat assembly is disposed in a collapsed condition between the first and third legs on a rearward side and the second leg on the forward side.
73. A folding push chair comprising: a subframe; a handle assembly connected to the subframe for manoeuvring the push chair when in an open configuration; and a seat assembly connected to the subframe; wherein the subframe comprises: a first leg folding mechanism according to any of claims 57 to 69; a first leg having a proximal end connected to the first hub and having a first wheel assembly mounted at a distal end; a second leg having a proximal end connected to the second hub and having a second wheel assembly mounted at a distal end; a second leg folding mechanism according to any of claims 57 to 69; a third leg having a proximal end connected to the first hub of the second leg folding mechanism and having a third wheel assembly mounted at a distal end; a fourth leg having a proximal end connected to the second hub of the second leg folding mechanism and having a fourth wheel assembly mounted at a distal end; wherein the second and third legs extend forwardly away from the handle assembly and the first and fourth legs extend rearwardly beneath the chair assembly when in the open configuration for the respective wheel assemblies to engage the ground; wherein operation of the actuator in a first direction urges the leg folding mechanism to rotate the legs from the open configuration to a folded configuration upwardly away from the ground towards the seat assembly.
74. The folding push chair of claim 73, wherein operation of the actuator in a second direction, opposite to the first, urges the leg folding mechanism to rotate the legs from the folded configuration to the open configuration downwardly away from the seat assembly towards the ground.
75. The folding push chair of claim 73 or 74, wherein the seat assembly is collapsible and wherein the first and fourth legs rotate in a first direction whilst the second and third legs rotate in an opposite direction, whereby when in the folded configuration the seat assembly is disposed in a collapsed condition between the first and fourth legs on a rearward side and the second and third legs on the forward side.
76. The folding push chair of any of claims 73 to 75, wherein the first and second leg folding mechanisms are arranged symmetrically.
77. The folding push chair of claim 756, wherein the core members of the respective first and second leg folding mechanisms are interconnected centrally of the subframe.
78. The folding push chair of claim 76 or 77, wherein the axes of the first and second core members are co-axially arranged.
79. The folding push chair of claim 76 or 77, wherein the first and second leg folding mechanisms are disposed in a V-shaped arrangement.
80. A leg folding mechanism for a push chair, the mechanism comprising: a central body portion; a plurality of legs connected to the central body portion, each leg being rotatable about the central body portion; a plurality of motors each controllable to cause one or more of the legs to rotate relative to the central body portion to control the folding or unfolding of the one or more legs
81. A leg folding mechanism according to claim 80, in which a dedicated motor is provided for each of the legs, the dedicated motor being controllable to cause the folding or unfolding of the leg to which it is connected.
82. A leg folding mechanism according to claim 80 or 81, comprising a central control unit coupled to each of the motors and arranged to provide control signals to a respective motor to control the folding and unfolding of a connected leg.
83. A leg folding mechanism according to any of claims 80 to 82, comprising at least three legs wherein at least one of the legs is arranged to rotate around the central body portion in a direction opposite form the other leg or legs.
84. A leg folding mechanism according to any of claims 80 to 83, wherein each of the legs is mounted to a hub arranged to rotate around the central body portion.
85. A leg folding mechanism according to any of claims 80 to 84, in which the central body portion is generally V-shaped.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0141] Embodiments of the invention are described hereinafter with reference to the accompanying drawings, in which:
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[0151] Embodiments of the present invention are further described hereinafter with reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION
[0177] For the purposes of the present description, the invention will be described in the context of a folding push chair. It will be understood, however, that the invention may equally be applied to similar collapsible wheeled devices, such as wheelchairs, golf buggies or carts, shopping trolleys, handcarts, baby walkers or walkers for the elderly or infirm, or the like, or to similar devices that have other means for engaging the ground than wheels, such as skids. The skilled person would also appreciate that the teachings of the invention may be extended beyond such moveable devices to static collapsible structures, such as tables, chairs or tripods.
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[0179] A pair of forward extending wheel-supporting legs 14 and a pair of rearward extending wheel-supporting legs 16 are rotatably mounted on a central body portion 12 of the chassis assembly 11. At distal ends of the forward extending legs 14 are front wheel assemblies 18 and at distal ends of rearward extending legs 16 are rear wheel assemblies. Normally, the rear wheel assemblies 20 are arranged so that rear wheels 24 can rotate about a substantially horizontal axis. Front wheel assemblies 18 include front wheels 22 that can rotate about the normally horizontal axis and are additionally arranged so that they can rotate about a substantially vertical axis, so providing a potential steering facility in order to increase the manoeuvrability of the push chair 10. It will be appreciated, however, that the wheel assemblies may take many different forms.
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[0181] A particular advantage of mounting the wheel supporting legs 14, 16 on a V-shaped body portion 12 is that it facilitates the folding of the push chair assembly into a smaller volume than might be possible with other and known arrangements without compromising the strength or utility of the unfolded push chair. More particularly, it enables the push chair of the present invention to be folded so that it is smaller in all three dimensions when folded than in the unfolded state, so enabling it to be more easily stored or transported than a similar design in which the central chassis extends only in a straight line.
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[0185] In
[0186] Latching arrangements can be incorporated to the handle assembly 26 to ensure it remains in its folded or unfolded state.
[0187] The concept of a single central body portion 12 with forward and rearward extending legs can also be applied to a three-wheeled design of push chair 10 as shown in
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[0189] Another version of a three-wheeled (or legged) design is shown in
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[0192] Whereas in the known arrangements of WO2020/058753 and WO2020/058754, the respective forward and rearward legs 14, 16 are connected together by gearing means to ensure they rotate in synchronism, the present invention uses a different mechanism for actuation and control of the folding and unfolding operations, as set out in
[0193] A leg folding mechanism according to embodiments of the present invention is shown schematically in
[0194] In the example shown, the leg folding mechanism takes the form of a chassis assembly 111 comprising a V-shaped central body portion 112 extending transversely across the chassis 111 in a direction substantially perpendicular to a normal direction of traveli.e. when pressure is applied to the handle assembly 26 to urge the push chair 10 forwardly as the wheels are engaged with the ground. As illustrated, an angle formed between the two halves of the V-shape is 153 degrees, but it will be understood that this angle may be within a range from about 180 degrees, corresponding to a linear, co-axial arrangement, to about 90 degrees, preferably within a range of about 120 to 170 degrees, more preferably in a range of about 145 to 160 degrees. The central body portion 112 is substantially symmetrical, with one set of legs (not shown) mounted on and extending from a first arm 1121 of the V on a left-hand half (as viewed from the rear) thereof, and another set of legs 114, 116 mounted on and extending from a second arm 1122 of the V on a right-hand half thereof. For simplicity, construction and operation of just one half will be described.
[0195] In
[0196] Each arm 1121, 1122 comprises a substantially tubular core member 200 having a longitudinal axis 201; 201 and first and second core guides in the form, in this example of slots 202, 204 axially spaced from one another and each extending around respective portions of the outer surface of the core member 200. The first slots 202 are offset inwardly of the second slots 204. The first slots 202 face substantially forwardly of the push chair and extend from an upper side of the core member through approximately 114 degrees, as best shown by reference to
[0197] As seen in, say,
[0198] Looking at the example shown in
[0199] In a more general sense an engagement region on or of the shuttle is provided that engages with a hub or leg so as to cause rotation of the hub or shuttle, or vice versa for the hub.
[0200] As best seen in
[0201] As best seen in
[0202] For similar reasons, the core 200 may be mostly metallic construction, such as extruded aluminium for lightness and strength, but include inserts 203a, 203b of a different material secured on an inner surface to take advantage of the material properties and to allow replacement. It will be appreciated that other materials with the requisite properties may be used instead, with options including but not limited to certain injection mouldable polymers and fibre-reinforced composites. The inserts may be nylon, POM, acetal, polyacetal, Delrin?, Hostaform?, Kepital? or Tenac?, or the like for low-friction and good wear properties, for example. Alternatively, the inserts 203a, 203b may be formed of a metal, or may be omitted entirely. In such embodiments, suitable lubrication, such as grease, would be needed. To further mitigate drag, the inner surface of the core member 200, whether it be formed as a unitary extrusion or as a composite part with inserts 203a, 203b, preferably has a ribbed profile, with longitudinally arranged peaks 205 and troughs 207 either side of the longitudinal groove(s) 232. The peaks 205 support the outer surface of the shuttle 220 as it is translated axially within the core member 200 with a minimum surface-to-surface contact. Small particles, such as dirt, can be accommodated within the grooves 207 to mitigate effects of such particles on smooth operation of the mechanism. In other embodiments, the interengaging features may take the form of a groove on the outer surface of the shuttle 220 and a corresponding rib protruding from the inner surface of the core member 200, with consequential alterations to the construction as appropriate.
[0203] An end cap 260 is removably attached to an outer end of the core member 200, for example by a snap-fit connection or by suitable fasteners. The end cap 260 provides a protective and/or decorative function and in particular seals the interior of the core member 200 to mitigate ingress of dirt and moisture.
[0204] The shuttle 220 is in the form of a hollow tubular member and includes first and second substantially S-shaped slots 222, 224 through its outer surface. The first S-shaped slot 222 has an upper portion 222a that aligns with the upper end 202a of the first circumferential slot 202 of the core member 200 when the shuttle 220 is in an axially inward position corresponding to the folded state of the leg assemblies. Correspondingly, the second S-shaped slot 224 has an upper portion 224a that aligns with the upper end 204a of the second circumferential slot 204 when the shuttle is in an axially inward position. At the opposite ends, the first S-shaped slot 222 has a lower portion 222b that aligns with the lower end 202b of the first circumferential slot 202 when the shuttle 220 is in an axially outward position corresponding to the unfolded state of the leg assemblies, and the second S-shaped slot 224 has a lower portion 224b that aligns with the lower end 204b of the second circumferential slot 204. Between the upper and lower portions, each S-shaped slot 222, 224 extends in a substantially helical manner about the outer surface of the shuttle 220. The first S-shaped slot 222 thus includes an intermediate helical portion 222c and the second S-shaped slot 224 includes an intermediate helical portion 224c.
[0205] The slot in the shuttle is shaped so as to cause rotational movement of the hubs (and legs) as the shuttle moves in the core. S-shape is this to be understood in this context as being capable of producing such movement. Thus, the slot need not be the shape of an actual S. S-shape slot is preferably formed so as to extend all the way through the shuttle but could also be formed as a recessed region on the shuttle in the desired shape, e.g. an S-shape. As explained herein, the S-shaped slot more generally may be considered a shaped engagement region that is arranged to engage with corresponding engagement portions, regions or parts of the hubs. Where a magnetic interaction between the shuttle and the hubs or legs is used (see
[0206] In a more general sense engagement region on or of the shuttle is to be understood as meaning any part of the shuttle that engages with the hub or leg so as to cause rotation of the hub or shuttle, or vice versa for the hub.
[0207] First and second stepped pegs 240, 242 are fixedly secured to and project from inner surfaces of the respective first and second hubs 210, 212. As best seen in
[0208] The tip portions 240b, 242b are sized to pass through the associated circumferential core guides such as slots 202, 204 underlying the respective hubs 210, 212 to be received in the associated S-shaped slots 222, 224 of the shuttle 220. The tip portions may be considered engagement regions or portions since in use they engage with the shuttle. The tip portion 242b of the innermost peg 242 thus passes through the first circumferential slot 202 to be received in the first S-shaped slot 222. Likewise, the tip portion 240b of the outermost peg 240 passes through the second circumferential slot 204 to be received in the second S-shaped slot 224. The tip portions 240b, 242b are sized to match the width of the associated S shaped slots 222, 224 and engage with the side surfaces thereof in a camming engagement. In certain embodiments, the end cover portion 245 may be rotatably attached to the associated peg 240, 242 so that it may turn relative to the peg when engaging with the side surfaces of the slots 222, 224, to minimise friction. It will be appreciated that the core guides are described herein as circumferential core guides since they are provided on the core and in typical examples extend for at least a part of the circumference of the core. The core guides are similarly circumferential irrespective of the shape of the core and its cross section. For example, if the core is provided having a square or rectangular cross section the core guides will similarly be considered circumferential as they extend around at least part of a transverse cross section of the core (see, for example
[0209] It will be understood that alternative forms for the pegs 240, 242 may be employed, with corresponding changes to the profiles of the associated slots. For example, the distal end may be the same diameter as or wider than the body portion, with the intermediate portion comprising a groove. This would provide a more substantial tip, for added strength.
[0210] As shown by reference to
[0211] It will be appreciated that what is important in terms of converting the movement of the shuttle into rotation of the hubs is that the S-shaped slot in this example drives the movement of the hubs by virtue of the interaction between the hubs and the shuttle (the s-shaped slot in the shuttle). The movement of the shuttle thus need not be strictly axial, i.e. meaning that it undergoes no rotational movement at all. Indeed, it can be both rotational and axial so long as it includes an axial component and in use, via interaction of the hubs with the S-shaped slot, causes rotation of the hubs and subsequently the legs connected to the hubs.
[0212] The intermediate diameter portions 240c, 242c of the pegs 240, 242 are sized to match the width of the associated circumferential slots 202, 204 and engage the sides thereof such that lateral movement of the pegs 240, 242 is prevented, limiting to just the rotational motion caused by the interaction with the S-shaped slots 222, 224. In some embodiments, the circumferential slots 202, 204 and the S-shaped slots 222, 224 may have substantially matching widths, in which case the pegs 240, 242 need only have one reduced diameter portion, i.e. the tip portion 240b, 242bthere being no need for an intermediate portion 240c, 242c.
[0213] Because the innermost peg 242 is connected to the second hub 212, which is in turn connected to the forward leg assembly 114, rotational movement of the associated forward leg assembly 114 is guided by the engagement of the intermediate diameter portion 242c of the innermost peg 242 with the first circumferential slot 202 and the camming engagement of the tip portion 242b of the innermost peg 242 with the first S shaped slot 222. Similarly, rotational motion of the rearward leg assembly 116 is guided by the engagement of the intermediate diameter portion 240c of the outermost peg 240 with the sides of the second circumferential slot 204 and the camming engagement of the tip portion 240b of the outermost peg 240 with the second S-shaped slot 224. Thus, axial movement of the shuttle 220 is converted to rotational movement of the leg assemblies 114, 116. Where the mechanism is configured to rotate the leg assemblies 114, 116 in opposite directions, as in the illustrated embodiments, the respective helical portions 222c, 224c wind in opposed senses about the shuttle 200.
[0214]
[0215] In an unfolding operation, if the shuttle 220 is actuated to slide outwardly, in the direction of arrow A in
[0216] The full range of motion of the pegs 240, 242 is shown clearly in
[0217] It will be understood that the orientations of the S-shaped slots may be reversed, with the innermost position of the shuttle corresponding to the folded configuration and vice versa.
[0218] It will be understood that the inclusion of longitudinally extending end portions to function as a locking mechanism is particularly convenient and dispenses with the need for a separate means for locking the push chair in either or both of the folded and unfolded configurations. However, it will also be understood that alternative locking means may be provided instead or as well.
[0219] The skilled person will appreciate that the motion of the leg assemblies 114, 116 is determined by the profiles of the respective curves of the S-shaped slots 222, 224. Rather than a purely helical curve in the intermediate portions 222c, 224c of the slots 222, 224, the parts closer to the end portions 222a, 224a and 222b, 224b may be shallower than in the middle portion so as to provide a smooth start and finish to the conversion of the axial motion of the shuttle 220 to rotation of the leg assemblies 114, 116, yet to enable a full range of rotation with as little axial motion of the shuttle as possible, to maintain a narrow profile to the leg-folding mechanism. In other words, rather than the helical portions of the slots having a constant pitch, the pitch may be greater in the middle portion than at the end portions. A greater pitch converts to more rotation of the leg assemblies 114, 116 for a given axial translation of the shuttle 220. A practical upper limit to the pitch has been found to be about 45 degrees from the longitudinal axis 201.
[0220] Actuation of the shuttle 220 may be achieved by many suitable mechanisms, as would be appreciated by the skilled person, such as actuation of a pneumatic or hydraulic piston, by cable or lever actuation, or via a longitudinal spring. Particular advantages can be provided, however, when actuation is done via a rotating drive shaft. With reference to
[0221] Such an arrangement provides a compact and convenient mechanism for actuating the shuttle, ergo the rotations of the leg assemblies 114, 116. In particular, the motor 250 and, optionally, the associated power supply, may be fully enclosed within the hollow core member 200 and tubular shuttle 220, thus acting as an effective housing, thereby protecting it from possible knocks and damage and providing a compact, robust, aesthetically pleasing and safe motorised folding and unfolding mechanism. Power supply, e.g. rechargeable battery, may be housed in a separate unit, which may be secured to any convenient location on the push chair, such as on the chassis assembly. The battery may be rechargeable through any suitable means, such as a power jack, a USB connection, or an induction coil. Actuation of the motor 250 may be triggered by a remote switch (not shown) at any convenient location, such as on the handle assembly 26. Actuation signals may be transmitted from the switch to the motor 250 over a wired or wireless connection. The switch could be a virtual switch, such as incorporated into an app on a mobile phone, whereby operation of the folding/unfolding mechanism could be controlled via the app.
[0222] It will be appreciated that the actuation of the drive shaft may instead be manual, for example by turning a crank or by some other mechanical arrangement that converts one type of manually actuated movement into rotation of the drive shaft, such as folding of a handle portion of the push chair being converted by pivots and levers, which may be incorporated in to the structure of the push chair. A manual actuation method may be provided as a back-up to motorised operation.
[0223] Whereas the depicted embodiments utilise projections in the form of pegs from the inner surfaces of the hubs, and corresponding helical slots 222, 224 on the shuttle 220, it will be understood that in other embodiments which are not shown, the camming interaction may be in the form of projections extending from the shuttle surface to be tracked by respective followers on the inner surface of the hubs. Also, whereas the pegs 240, 242 are shown as being substantially cylindrical in form, other shapes could instead be used. In other embodiments (not shown), the camming interaction may be provided by helical surfaces in the form of first and second helical ridges on the outer surface of the shuttle engaging with mating followers on a distal faces of pegs projecting from the inner surface of the associated hub. In yet other embodiments (also not shown), the first and second substantially helical surfaces may be on the inner surfaces of the respective hubs and the associated first and second projections are on the external surface of the shuttle.
[0224] In the foregoing, a leg folding mechanism for a four-wheeled push chair 10 has been described, wherein first and second arms 1121 and 1122 of the V-shaped central body portion 112 comprise mirrored leg folding mechanisms each accounting for rotational movement of a pair of forwardly- and rearwardly-extending legs 114,116. It will be understood, however, that appropriate modifications can be made to the illustrated embodiments to provide similar functionality to three-wheeled push chairs of the type depicted in
[0225] In the examples described herein three or four wheeled push chairs are envisaged although this is not to be considered limiting. The arrangement of the legs on the central body or chassis is preferably that some of the legs are arranged to rotate one way with respect to the body or chassis and other of the legs are arranged to rotate the other way. The precise configuration of the direction of folding is not limited to any specific example. Preferably in one example of a three wheeled leg folding mechanism the central wheel and leg is arranged to fold in the opposite direction from the two outer wheels/legs. In a four wheeled example of a leg folding mechanisms it could be that the two outer legs fold one way e.g. forward, and the two inner legs fold the other way, e.g. backwards. It could also be that the two legs on one side e.g. the left side of the leg folding mechanism fold one way, and the two legs on the other side fold the other way. As a general rule any possible configuration of the direction of folding of the legs can be provided.
[0226] For example, to provide folding of three legs, the core member 200 may further include a third axially spaced and circumferentially extending slot, and the mechanism further including a third hub for connection to a third leg member and rotatably mounted on the core member at the third circumferentially extending slot, and a third projection, for example in the form of a third peg from the internal surface of the third hub, which passes through the third circumferential slot to matingly engage with a corresponding third substantially helical surface on the external surface of the shuttle, such that the axial translation of the shuttle as the actuator is operated is also converted into rotation of the third hub member.
[0227] It is also conceivable to use a single motor to actuate both arms 1121, 1122 of a symmetrical folding mechanism. In such an embodiment, the pair of motors 250 would not be included at the respective outer ends of the arms, but just a single motor would be mounted centrally, whereby rotation of an output drive thereof would be transmitted into corresponding rotations of respective drive shafts extending outwardly from the centre within each arm 1121, 1122. One convenient arrangement would be to have the motor mounted with its output drive at 90 degrees to the chassis assembly 111, to be connected to the respective drive shafts via a gearbox.
[0228] Whereas the shuttle 220 has been described as a hollow tubular member, it will be appreciated that it could comprise a substantially solid member, although that would mean the drive shaft and motor could not be housed within the hollow interior thereof. It will also be understood that although a generally cylindrical form is convenient for manufacture and for interengagement with the core member 200, the shuttle could have a non-round cross-sectional shape.
[0229] As mentioned above, whereas the leg-folding mechanism has been described in the context of a particular arrangement for a folding push chair, it could be applied to other folding leg mechanisms more generally. In such alternative arrangements, the range of motion may be different, and could be as much as about 360 degrees or as little as about 10 degrees.
[0230]
[0231] The push chair includes a power and motor housing 300 arranged projecting from the central body portion 12. The power and motor housing 300 is typically cylindrical, elliptical or polygonal in cross section and projects in a selected direction from the central body portion 12. In the example shown, it projects vertically upwards (with respect of the floor upon which the push chair is positioned. In other examples, it can project in different directions relative to the general orientation of the central body portion 12 and/or the floor surface upon which the push chair is positioned.
[0232] Thus, in general there is shown a leg folding mechanism for a push chair, in which the leg folding mechanism comprises simply a central chassis extending generally perpendicular to a forward direction of travel of the push chair. The central chassis has controllable legs arranged to rotate around the chassis. An actuator for driving rotation of the legs is provided within the power and motor housing 300 and is able to move the legs from a folded to an unfolded position or vice versa.
[0233] As shown, in this example, the power and motor housing 300 is arranged coupled to the central chassis and extends vertically upwards from the chassis. The power and motor housing 300 could be arranged to extend in any desired direction relative to the chassis or the ground. For example, it could be arranged to be on an underside of the chassis, i.e. pointing downwards towards the ground in use.
[0234] The housing 300 is preferably arranged centrally with respect to the central chassis. This is convenient when collapsing the leg folding mechanism to a folded configuration.
[0235] The power and motor housing 300 is arranged to house a power source (not shown) and a motor which is arranged to interact with appropriate components within the central body portion 12 to enable control of the device.
[0236]
[0237] In other ways, the system shown in
[0238] An advantage of the arrangement of the power and motor housing 300 of
[0239] The power source 304 provided in the power and motor housing 300 is preferably a rechargeable power source and a recharging connector (not shown) is preferably provided to enable a user to plug the power and motor housing 300 into a power source, such as with a USB connector or other such power source, to recharge the battery and ensure that the leg folding mechanism as a whole remains charged.
[0240]
[0241]
[0242] In the example shown in
[0243] A gearing arrangement 320 is provided on hubs to which each of the wheel legs is ultimately connected, and a drive gear 322 is coupled to the output shaft (not shown) of each of the motors 314. Thus, under control of the control unit 318, each of the motors is driven to control its associated leg via the geared interaction between the output gears 322 and the inner gears 320 on the hubs. The provision of independent control for each of the legs of the push chair provides a system in which the control is mechanically distinct and accordingly enables each of the legs to be independently controlled and have its height varied independently.
[0244]
[0245]
[0246] Under normal operation of the push chair, as described above, to either fold the legs or unfold the legs, the motor or motors is driven so as to interact with the gearing arrangement of the legs and therefore cause rotation of hubs and the legs connected to the hubs, to either fold or unfold the legs.
[0247]
[0248]
[0249] Engagement pins 334 and 336 are provided respectively on the wheel hubs 330 and 332. The rubber band or elastomeric biasing element 327 is provided with openings 338 into which the pins 334 and 336 are arranged to fit. It can thus be understood that in the contracted position (as shown in
[0250] When the legs are rotated in such a way that the pins 334 and 336 are caused to move circumferentially apart from each other, the elastomeric biasing element 327 is stretched, thereby storing elastic potential energy.
[0251] The effect of the provision of an elastomeric biasing element 327 is such that additional power is given to the assembly. This ensures that it is possible to use a smaller or less powerful motor to achieve the same closing power. Thus, energy consumption can be reduced without loss of functionality.
[0252]
[0253] According to an aspect of the invention, there is provided leg folding mechanism for a push chair and a push chair including such a leg folding mechanism, the leg folding mechanism comprise a central body and three or more legs extending therefrom or connected thereto, wherein at least two of the legs are arranged to rotate in different directions around the central body when moving from an open to a closed configuration or vice versa, the leg folding mechanism including a manually operable actuator to cause or enable the leg folding mechanism to be moved from an open to a closed configuration or vice versa.
[0254] Preferably the leg folding mechanism including the manually operable actuator includes an elastomeric biassing member, e.g. such as that described herein with reference to
[0255] Preferably the leg folding mechanism includes a latch actuatable by a user to enable opening or closing of the leg folding mechanism.
[0256] To close the push chair, the handle is pulled which disengages the latch and enables the push chair seat 348 to fold upwards towards the back 350 and via the connecting rods 342 to cause the legs to fold upwards as shown clearly in
[0257] Via the geared connection of the front and rear legs, the upwards movement of legs 344 and 346 to bring the chair to a closed position, will correspondingly cause the rear legs to move upwards as shown in
[0258]
[0259] It will be understood that alternative configurations are possible.
[0260] A magnetic strip 352, typically S-shaped is provided which is arranged to guide the movement of the legs via a magnetic connection 354. The magnetic connection might typically be a piece of magnetic material or simply material that is capable of a magnetic interaction with the strip 352. Thus, it will be appreciated that either or both of the strip 352 and connector 354 on the leg, in this embodiment, will need to be magnetic.
[0261] In the example described above with reference to
[0262]
[0263] Finally,
[0264] In the examples described above with reference to, say,
[0265]
[0266] Indeed, a leg folding mechanism is provided in which any or all of the engagement portions comprise a cam and a cam follower. The cam which is effectively the ridge 364 engages with cam followers provided on the hubs or legs of connected directly. It will be understood that typically a corresponding ridge (not shown) will be provided on the rear side of the solid shuttle to control movement of another of the legs or hubs.
[0267]
[0268] As described above, in the examples of, say,
[0269] The skilled person will understand that to achieve such a mechanism, it is possible to enable some axial movement of the hubs or components of the legs within the hubs.
[0270] Referring to parts 1, 2 and 3 shown in
[0271]
[0272] The handle assembly is shown in
[0273] In the examples shown, the handle assembly comprises a pair of side arms 374 and a handle crossbar assembly 376. The side arms 374 are pivotally coupled at pivoted connections 378 to the chassis 370 of the push chair. Each of the side arms 374 includes an extendable component which, in the example shown, is arranged telescopically extendable. Thus, as can be seen in the change from
[0274] As the arms have moved from the open position shown in
[0275] In the compacted fully folded configuration shown in
[0276] An important aspect of the handle assembly is provided by the handle crossbar assembly 376. This itself is made up of plural components which are pivotally hinged together in this example. The plural components include a central member 384 and side components 386.
[0277] As can be seen, when the telescopic arms 374 are contracted, (see, for example the movement from the position shown in
[0278] Thus, by providing thus multi section handle cross bar assembly 376, an handle assembly is provided that facilitates the easy folding and unfolding of the handle when the push chair is opened or closed itself.
[0279] An important aspect of the handle assembly shown in
[0280] The handle crossbar assembly has a step that in use defines a different height between its first and second sections. The step can be thought of as a turret since viewed in plan the shape of the handle crossbar assembly is substantially the shape of a castle turret. The central section of the turret is at a first height and side sections are at a second different height with respect to the seat assembly, or the ground on which the push chair is being used.
[0281] It is preferred that the handle crossbar assembly 376 is rotatably coupled to the first and second arms at distal ends 394 of the arms such that as a unit the handle crossbar assembly can be pivoted with respect to the first and second arms 374. The handle crossbar assembly is able to be pivoted from a first position relative to the first and second arms 374 and a second position relative to the first and second arms and to be lockable in each of the first and second positions.
[0282] In the example shown, the handle crossbar assembly has at least three sections, as explained above, in this example, a central component 384 and two side components 386.
[0283] The central component or step 384 is preferably itself pivotally connected to side components 386. In other examples it is possible that the handle crossbar assembly has only two sections.
[0284] In use, the central step is higher than the side steps 386, and in normal use closer (further forward) to the seat of the push chair. The side components 386 define lower steps such that when in use the central step provides an engagement region for one-handed control of the push chair by a user.
[0285] Pivoted connections 394 are provided in regions between the central step 384 and the side steps or components 386. It will be appreciated that the stepped shape of the handle crossbar assembly can be achieved in a number of ways and the specific detail of the articulation provided herein is merely one example. In this example each of the sections 384 and 386 may be substantially U-shaped, having an elongate central portion and shorter side regions, that connect with a side region of an adjacent component.
[0286] Looking at
[0287] Connecting pivoted components 388 are provided which enable rotation of the components 384 and 386. In the example of
[0288] In the examples of
[0289] The handle is provided with locks (not shown) which enable the handle to be locked in any of the desired positions. Thus, the handle has a step in the centre which offers an easy one-hand push option with an integrated height variation.
[0290]
[0291] Looking at
[0292] As can be seen in
[0293] The handle bar assembly shown schematically and it will be appreciated that the contours of the handle can be changed for ergonomic or design purposes. In particular the contours or shaping of the surfaces of the handle are preferably contoured for ergonomic purposes.
[0294] Throughout the description and claims of this specification, the words comprise and contain and variations of them mean including but not limited to, and they are not intended to (and do not) exclude other moieties, additives, components, integers or steps. Throughout the description and claims of this specification, the singular encompasses the plural unless the context otherwise requires. In particular, where the indefinite article is used, the specification is to be understood as contemplating plurality as well as singularity, unless the context requires otherwise.
[0295] Features, integers, characteristics, compounds, chemical moieties or groups described in conjunction with a particular aspect, embodiment or example of the invention are to be understood to be applicable to any other aspect, embodiment or example described herein unless incompatible therewith. All of the features disclosed in this specification (including any accompanying claims, abstract and drawings), and/or all of the steps of any method or process so disclosed, may be combined in any combination, except combinations where at least some of such features and/or steps are mutually exclusive. The invention is not restricted to the details of any foregoing embodiments. The invention extends to any novel one, or any novel combination, of the features disclosed in this specification (including any accompanying claims, abstract and drawings), or to any novel one, or any novel combination, of the steps of any method or process so disclosed.
[0296] The reader's attention is directed to all papers and documents which are filed concurrently with or previous to this specification in connection with this application and which are open to public inspection with this specification, and the contents of all such papers and documents are incorporated herein by reference.