ACOUSTOFLUIDIC DEVICE CONFIGURED FOR ALLOWING RESONANCE FREQUENCY TRACKING AND METHODS THEREFOR
20240100521 ยท 2024-03-28
Assignee
Inventors
Cpc classification
B01L2200/12
PERFORMING OPERATIONS; TRANSPORTING
G01N15/149
PHYSICS
B01L2200/0668
PERFORMING OPERATIONS; TRANSPORTING
B01L2300/0816
PERFORMING OPERATIONS; TRANSPORTING
B01L3/502761
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
An acoustofluidic device is provided comprising a) a substrate, and b) an ultrasound transducer attached to, or in contact with, the substrate. The substrate and the ultrasound transducer combined have a first set of acoustic natural system resonances determined by the material and the dimensions of the substrate and ultrasound transducer. Each system resonance comprises a resonance frequency and a resonance quality factor. The device further comprises c) a microfluidic cavity provided in the substrate and containing a fluid, the cavity having a second set of acoustic natural cavity resonances, each having a resonance frequency and a resonance quality factor, determined by the dimensions of the cavity and the speed of sound in the fluid. The material and the dimensions of the substrate and ultrasound transducer are selected so that at least one individual cavity resonance has a resonance frequency corresponding to the frequency of a minimum in an impedance spectrum of the ultrasound transducer. Method of producing the acoustofluidic device, as well as method of tracking a resonance frequency and performing an acoustofluidic operation are also provided.
Claims
1-16: (canceled)
17. An acoustofluidic device, comprising: a substrate having a microfluidic cavity defined therein, the microfluidic cavity being configured to contain a fluid; and an ultrasound transducer in contact with the substrate, wherein the substrate and the ultrasound transducer combined have a set of acoustic natural system resonances determined by the material and the dimensions of the substrate and the material and the dimensions of the ultrasound transducer, each of the acoustic natural system resonances having a system resonance frequency and a system resonance quality factor; wherein the microfluidic cavity, when containing a fluid, has a set of acoustic natural cavity resonances determined by the dimensions of the cavity and the speed of sound in the fluid, each of the acoustic natural cavity resonances having a cavity resonance frequency and a cavity resonance quality factor; and wherein the material and the dimensions of the substrate and the material and the dimensions of the ultrasound transducer are all configured so that at least one individual acoustic natural cavity resonance has a cavity resonance frequency corresponding to the frequency of a minimum in an impedance spectrum of the ultrasound transducer in contact with the substrate.
18. The acoustofluidic device according to claim 17, wherein the microfluidic cavity has a length dimension, a width dimension, and a height dimension, and wherein the set of acoustic natural cavity resonances includes an acoustic natural cavity resonance in at least one of the length dimension, the width dimension, and the height dimension.
19. The acoustofluidic device according to claim 17, wherein at least one individual acoustic natural cavity resonance includes at least one of: a cavity resonance frequency that is different from each of the system resonance frequencies; and a cavity resonance quality factor that is larger than the system resonance quality factor of the acoustic natural system resonance that has a system resonance frequency that is closest to the cavity resonance frequency of the at least one individual acoustic natural cavity resonance; and a cavity resonance quality factor that is larger than the system resonance quality factor of each of the acoustic natural system resonances.
20. The acoustofluidic device according to claim 19, wherein the material and the dimensions of the substrate and the material and the dimensions of the ultrasound transducer are all configured so that the cavity resonance quality factor of the at least one individual cavity resonance is at least 25% larger than (i) the system resonance quality factor of the acoustic natural system resonance that has the system resonance frequency that is closest to the cavity resonance frequency of the at least one individual acoustic natural cavity resonance; or (ii) the system resonance quality factor of each of the acoustic natural system resonances.
21. The acoustofluidic device according to claim 17, wherein the acoustofluidic device is configured for decreasing the system resonance quality factor of at least one acoustic natural system resonance, to thereby at least damp at least one acoustic natural system resonance of the set of acoustic natural system resonances.
22. The acoustofluidic device according to claim 17, further comprising: a dampening material in contact with at least a part of the substrate and configured for decreasing the system resonance quality factor of at least one acoustic natural system resonance of the set of acoustic natural system resonances, to thereby at least damp at least one acoustic natural system resonance of the set of acoustic natural system resonances, the dampening material comprising a dimensionally stable polymeric material.
23. The acoustofluidic device according to claim 22, wherein the dampening material is selected from the group consisting of a cured adhesive, a rubber, a silicone, and a polyurethane.
24. The acoustofluidic device according to claim 17, wherein the ultrasound transducer has first and second sides, the device further comprising: a support surface to which the ultrasound transducer is attached via a first portion of the second side, wherein a second portion of the second side of the ultrasound transducer is not in contact with the support surface.
25. The acoustofluidic device according to claim 22, further comprising a support surface to which the transducer is attached, wherein at least a part of the dampening material is in contact with the support surface.
26. The acoustofluidic device according to claim 17, wherein the ultrasound transducer has a height dimension extending from a first side in contact with the substrate to an opposite second side, and wherein the ultrasound transducer is configured such that a transducer resonance quality factor for at least one acoustic natural transducer resonance in the height dimension is larger than a transducer resonance quality factor for at least one acoustic natural transducer resonance in one of a width dimension and a length dimension of the ultrasound transducer.
27. The acoustofluidic device according to claim 26, wherein the second side of the ultrasound transducer includes a plurality of parallel grooves configured for reducing the transducer resonance quality factor for at least one acoustic natural transducer resonance in at least one of the width dimension and the length dimension of the ultrasound transducer.
28. The acoustofluidic device according to claim 17, wherein the ultrasound transducer is attached to the substrate via an adhesive layer.
29. The acoustofluidic device according to claim 17, wherein the transducer has a set of acoustic natural transducer resonances determined by the material and dimensions of the ultrasound transducer, each of the acoustic natural transducer resonances comprising a transducer resonance frequency and a transducer resonance quality factor, and wherein at least one individual cavity resonance of the set of acoustic natural cavity resonances has a cavity resonance frequency that is different from each of the transducer resonance frequencies of the set of acoustic natural transducer resonances.
30. The acoustofluidic device according to claim 29, wherein the difference between the cavity resonance frequency of the at least one individual acoustic natural cavity resonance of the set of acoustic natural cavity resonances and each of the transducer resonance frequencies of the set of acoustic natural transducer resonances is at least 2.5% of the transducer resonance frequencies of the set of acoustic natural transducer resonances.
31. A method of producing an acoustofluidic device for performing an acoustophoretic operation, the method comprising the steps of: (a) determining an impedance spectrum of the ultrasound transducer for each of a plurality of different combinations of parameter values of substrate parameters, ultrasound transducer parameters, and microfluidic cavity parameters, wherein: (1) the substrate parameters comprise substrate material and substrate dimensions; (2) the ultrasound transducer parameters comprise ultrasound transducer material and ultrasound transducer dimensions; and (3) the microfluidic cavity parameters comprise microfluidic cavity dimensions, fluid properties of a fluid to be contained in the microfluidic cavity, and microfluidic cavity position in the substrate; (b) determining a set of natural acoustic cavity resonances for each of the plurality of different combinations of parameter values of the substrate parameters, the ultrasound transducer parameters, and the microfluidic cavity parameters; (c) selecting, among the plurality of different combinations of the parameter values of the substrate parameters, the ultrasound transducer parameters, and the microfluidic cavity parameters: (4) a substrate material SM and a set of substrate dimensions SD; (5) an ultrasound transducer material UM and a set of ultrasound transducer dimensions UD; and (6) a set of microfluidic cavity dimensions CD, a set of fluid properties CF of a fluid to be contained in the microfluidic cavity, and a microfluidic cavity position CP in the substrate; for which at least one individual acoustic natural cavity resonance of the set of acoustic natural cavity resonances has a cavity resonance frequency corresponding to the frequency of a minimum in the corresponding impedance spectrum of the ultrasound transducer when it is in contact with the substrate; (d) selecting a substrate comprising the substrate material SM and having the substrate dimensions SD, selecting an ultrasound transducer comprising the ultrasound transducer material UM and the ultrasound transducer dimensions UD; (e) forming, at the microfluidic cavity position CP in the selected substrate, a microfluidic cavity in the substrate having the microfluidic cavity dimensions CD; (f) selecting an ultrasound transducer comprising the ultrasound transducer material UM and having ultrasound transducer dimensions UD; and (g) placing the selected ultrasound transducer in contact with the selected substrate.
32. A method of identifying a resonance frequency of an individual acoustic natural cavity resonance of an acoustofluidic device in accordance with claim 17, the method comprising the steps of: i. driving the ultrasound transducer at a range of frequencies that spans over an expected cavity resonance frequency of the microfluidic cavity; ii. obtaining an impedance spectrum by measuring the electrical impedance of the ultrasound transducer as it is driven at the range of frequencies; and iii. identifying the cavity resonance frequency of the individual acoustic natural cavity resonance as a minimum in the impedance spectrum.
33. A method of performing an acoustofluidic operation using the device in accordance with claim 17, the method comprising the steps of: i. providing a fluid in the microfluidic cavity; and ii. actuating the ultrasound transducer at a cavity resonance frequency of the at least one individual acoustic natural cavity resonance.
34. The method according to claim 33, further comprising the step of performing frequency tracking of the cavity resonance frequency of the at least one individual acoustic natural cavity resonance to identify the cavity resonance frequency of the at least one individual acoustic natural cavity resonance, the frequency tracking being performed by (1) driving the ultrasound transducer at a range of frequencies that spans over an expected cavity resonance frequency of the microfluidic cavity; (2) obtaining an impedance spectrum by measuring the electrical impedance of the ultrasound transducer as it is driven at the range of frequencies; and (3) identifying the cavity resonance frequency of the individual acoustic natural cavity resonance as a minimum in the impedance spectrum.
35. The method according to claim 34, wherein step of frequency tracking is performed after one or more of the following events have occurred: a) a predetermined time interval has passed; b) the temperature of the fluid has changed; c) the composition of the fluid has changed; d) the fluid has been replaced by another fluid; e) a cleaning fluid has been provided in the cavity; f) the drive signal to the ultrasound transducer has changed; g) the temperature of at least one of the ultrasound transducer and the substrate has changed; h) a user command to perform the step of frequency tracking has been received by the device; i) the result of the acoustofluidic operation is determined to be inadequate when compared to a set value; j) the ultrasound transducer has been attached to the substrate via an adhesive layer; and k) the dampening material has been brought into contact with the substrate.
Description
BRIEF DESCRIPTION OF THE DRAWINGS AND DETAILED DESCRIPTION
[0140] A more complete understanding of the abovementioned and other features and advantages of the technology proposed herein will be apparent from the following detailed description of preferred embodiments in conjunction with the appended drawings, wherein:
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[0152] In the figures and the description, the same reference numeral is used to refer to the same feature. A added to a reference numeral indicates that the feature so referenced has a similar function, structure or significance as the feature carrying the reference numeral without the, however not being identical with this feature.
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[0154] In use a sample fluid, e.g., a solution comprising particles, is introduced into the microfluidic cavity 14. The ultrasound transducer 20 is driven by an electrical signal from a drive circuit (shown in
[0155] Despite the fact that ultrasound transducer 20 is attached to the substrate via adhesive layer 30, it is still possible to track the resonance frequency of the microfluidic cavity because the material and the dimensions of the substrate and the material and the dimensions of the ultrasound transducer are all selected so that at least one individual cavity resonance of the natural cavity resonances has a resonance frequency corresponding to the frequency of a minimum, preferably a local minimum, more preferably a global minimum, in an impedance spectrum of the ultrasound transducer attached to, or in contact with, the substrate. Such a minimum is seen in
[0156] Acoustofluidic device 10 comprises several optional and advantageous features for decreasing the resonance quality factor of at least one resonance of the first set of acoustic natural system resonances, to thereby dampen or remove at least one resonance of the first set of acoustic natural system resonances in order to further facilitate the tracking of the resonance frequency.
[0157] Accordingly, the parallel grooves 26 in the second side 24 of the ultrasound transducer 20 decreases vibration of the ultrasound transducer in the horizontal direction. This limits the number of resonances in the first set of system resonances.
[0158] Further, the dampening material 40a and 40b reduces vibrations in the substrate 12, thus further limiting and/or reducing the resonances in the first set of system resonances.
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[0160] It can also be seen that the dampening material 40a and 40b, respectively, forms bands or collars encircling the substrate 12. The greater the extent of the substrate 12 that is covered by the dampening material 40a and 40b, the greater the dampening.
[0161] Thus, the width wa and wb of the respective dampening layers 40a and 40b may be varied. Also, the respective distances da and db between the outer edges of the dampening material 40a and 40b and the ultrasound transducer 20 may be varied.
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[0165] To further reduce unwanted vibration and resonance the printed circuit board 60 is advantageously provided with a cutout 66 extending from the first side 62 to a second side 64 and providing an air-backing of the ultrasound transducer 20, whereby a major part of the second side 24 of the ultrasound transducer 20 is not in contact with the printed circuit board. This allows a freer vibration of the ultrasound transducer 20 in the direction of the height ch of the cavity or channel 14, thus further facilitating vibration in that direction and providing a simpler impedance spectrum. This further limits the number of resonances in the first set of system resonances.
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[0167] Also shown is a modified drive circuit 52, now being mounted on the first side 62 of the printed circuit board 60, and connected to the first side 22 of the ultrasound transducer 20 by a lead in the printed circuit board (not shown) and by signal lead 52, and to the second side 24 via a ground lead provided in the printed circuit board (not shown).
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[0171] Here the dimensions and materials of the transducer and substrate, the substrate being a capillary, and the dimensions of the channel, have been selected so that the channel resonance at 4.1 MHz is detectable, as it corresponds to a minimum, here a global minimum, in the impedance spectrum, see line designated Unkerfed.
[0172] The addition of grooves to the second side of the ultrasound transducer (called kerfing) is shown to smooth out the impedance spectrum, see line designated Kerfed.
[0173] Alternatively, the addition of a dampening material to the substrate also smooths out the impedance spectrum, see line designated Dampened.
[0174] Although it is possible to track the resonance frequency of the acoustofluidic device without configuring the device with grooves (kerfing) and dampening material, it is preferably to do so to smooth out the impedance spectrum, as shown in
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[0176] This minimum is also discernible from the minimum at 4.30 MHz corresponding to another resonance of the system. Further, the inherent resonance of the transducer alone is 4 MHz, and it can be concluded that the resonance frequency of the channel differs from that of the transducer. The resonance at 4.1 MHz can thus be tracked if, and as, the resonance frequency of the channel resonance changes due to changing temperature and content of the fluid in the channel. The acoustofluidic device used to obtain the impedance spectrum corresponded to the device 10 shown in
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[0179] In summary of the above,
TABLE-US-00001 Tracking Outer Cavity Inherent possible Spectrum/ dimensions dimensions transducer (resonance) device type (L ? W ? H) (L ? W ? H) resonance (difference) Fig. 3A 45 ? 5 ? 1.4 45 ? 0.42 ? 0.15 2 MHz No (2.033 MHz) Chip with mm.sup.3 mm.sup.3 (1.65%) channel Fig. 3C 25 ? 2.5 ? 1.5 25 ? 2 ? 1 4 MHz Yes (4.1 MHz) Thin-walled mm.sup.3 mm.sup.3 (2.5%) capillary Yes (4.30 MHz) (7.5%) Fig. 4A 10 ? 3 ? 1.5 10 ? 1 ? 0.5 2 MHz Yes (2.07) Thick-walled mm.sup.3 mm.sup.3 (3.5%) capillary Fig. 4B 45 ? 5 ? 1.5 30 ? 0.5 ? 0.2 2 MHz Yes (2.05) Chip with mm.sup.3 mm.sup.3 (2.5%) channel having No (1.97) multiple inlets (1.5%) and outlets
[0180] Accordingly, from the table it can be seen that a difference of at least 2.5% between the inherent transducer resonance and the cavity resonance allows tracking to be performed. 2.5% corresponds to the 0.05 MHz difference between 2.05 MHz and 2 MHz (
[0181] In contrast,
[0182] The table shows that tracking is possible with or without kerfing, and with or without dampening. The table further shows that acoustofluidic devices according to the first aspect of the technology proposed herein may be produced in different configurations including capillaries with relatively thin or thick walls, as well as the general chip format comprising an elongated rectangular substrate including a cavity with multiple inlets and outlets. Also, different ultrasound transducers with different inherent resonance frequencies can be used.
[0183] Generally, in order to construct acoustofluidic devices according to the first aspect of the technology proposed herein, the method according to the second aspect of the technology proposed herein as described above may be performed.
[0184] In a simple implementation a method of producing the acoustofluidic device may comprise steps of: [0185] selecting and noting a resonance frequency of a given ultrasound transducer. [0186] calculating at least one microfluidic cavity dimension corresponding to an integer number of half wavelengths corresponding to the resonance frequency and taking into account the speed of sound in a fluid provided in the cavity, [0187] increasing or decreasing the calculated at least one cavity dimension by an amount corresponding to at least 2.5% of the resonance frequency to obtain a modified cavity dimension, [0188] providing a substrate having a microfluidic cavity with the modified cavity dimension, and [0189] attaching or contacting an ultrasound transducer to or with the substrate.
[0190] To further enhance the tracking properties of the acoustofluidic device, a dampening material may be attached to the substrate as discussed above, and/or the ultrasound transducer may be provided with kerfing as discussed above. Additionally, the outer dimensions of the substrate may be selected so as to not have any resonance frequency corresponding to the resonance frequency of the modified cavity dimension. It should thus be noted that manufacturing the acoustofluidic device such that there is a difference of at least 2.5% in resonance frequency between at least one cavity resonance frequency and the inherent resonance frequencies of the ultrasound transducer is just one simple way of obtaining acoustofluidic devices according to the first aspect of the technology proposed herein. The acoustofluidic device may in particular be manufactured according to the method according to the second aspect of the technology proposed herein.
[0191] As long as the material and the dimensions of the substrate and the material and the dimensions of the ultrasound transducer are all selected so that at least one individual cavity resonance of the second set of acoustic natural cavity resonances has a resonance frequency corresponding to the frequency of a minimum, preferably a local minimum, more preferably a global minimum, in an impedance spectrum of the ultrasound transducer attached to, or in contact with, the substrate, tracking is possible.
[0192] Acoustofluidic devices according to the first aspect of the present invention may thus encompass such devices where the difference in resonance frequency between at least one cavity resonance frequency and the inherent resonance frequencies of the ultrasound transducer is less than 2.5%.
[0193] This applies for example when at least one individual cavity resonance of the second set of acoustic natural cavity resonances has: [0194] a resonance quality factor that is larger than the resonance quality factor of the system resonance, of the first set of acoustic natural system resonances, that has the closest resonance frequency to the resonance frequency of the at least one individual cavity resonance, and preferably, [0195] a resonance quality factor that is larger than the resonance quality factors of each of the system resonances of the first set of acoustic natural system resonances.
[0196] In these cases the at least one individual cavity resonance is more prominent than the resonances of the first set of acoustic natural system resonances, and which is therefore discernible as a minimum in the impedance spectrum of the ultrasound transducer.
Feasible Modifications
[0197] The technology proposed herein is not limited only to the embodiments described above and shown in the drawings, which primarily have an illustrative and exemplifying purpose. This patent application is intended to cover all adjustments and variants of the preferred embodiments described herein, thus the present invention is defined by the wording of the appended claims and the equivalents thereof.
[0198] Throughout this specification and the claims which follows, unless the context requires otherwise, the word comprise, and variations such as comprises or comprising, will be understood to imply the inclusion of a stated integer or steps or group of integers or steps but not the exclusion of any other integer or step or group of integers or steps.