NO-FLIP JIGSAW PUZZLE AND METHODS OF MAKING THE SAME

Abstract

A jigsaw-type puzzle has pieces that do not need to be flipped or turned prior to, or during assembly of the puzzle. The pieces have peripheral shapes or outlines that are symmetrical along at least one axis, with mirror images being printed on both sides of each piece so that either side of each piece can be used during assembly. Each piece shows a portion of a two-dimensional image, such that when the pieces are assembled, the two-dimensional image is completed. Each piece has first and second sides, with each piece portraying the same portion of the two-dimensional design, such that either side of any piece can be used to complete the puzzle. The invention is applicable to edge pieces, corner pieces and inner pieces, including square pieces with rounded tabs and voids that interlock, as well as non-traditional shapes, with or without interlocking joints, and tabs and voids with other shapes.

Claims

1. A method of making an interlocking jigsaw-type puzzle with pieces that do not need to be turned over to complete the puzzle, the method comprising the steps of: providing a substrate having first and second parallel surfaces; printing a two-dimensional image on one surface of the substrate; printing a transformed version of the two-dimensional image on the second surface of the substrate; cutting the substrate into a plurality of puzzle pieces, each piece having one or more protruding tabs and one or more tab-receiving voids; and wherein the same portion of the two-dimensional image is printed on both surfaces of each piece, but wherein the portions of the image represented by the pieces on the second surface are flipped, rotated, or both, enabling either surface of any piece to be used to complete the puzzle.

2. The method of claim 1, wherein the step of cutting the substrate includes die cutting.

3. The method of claim 1, wherein portions of the image represented by the pieces on the second surface have peripheral outlines with tabs and voids that align with the tabs and voids of the image represented by the pieces on the first surface when the substrate is cut.

4. The method of claim 1, wherein: the two-dimensional image on the one surface of the substrate is unscrambled; and the transformed version of the two-dimensional image on the second surface of the substrate is scrambled due to the portions of the image represented by the pieces on the second surface being flipped, rotated, or both.

5. The method of claim 5, including the steps of: providing a container for the pieces; and printing at least a portion of the unscrambled the two-dimensional image on the container.

6. The method of claim 1, wherein at least some of the portions of the image represented by the pieces on the second surface are flipped with respect to an axis of symmetry resulting in a mirror image of the portion of the image represented by the piece on the first surface.

7. The method of claim 1, including: corner pieces with two flat edges devoid of tabs or voids; side pieces with one flat edges devoid of tabs or voids; and inner pieces with no flat edges devoid of tabs or voids.

8. An interlocking, jigsaw-type puzzle with pieces that do not need to be turned over to complete the puzzle, comprising: a plurality of puzzle pieces, each piece having a peripheral outline with one or more protruding tabs and one or more tab-receiving voids; wherein a tab or void of each piece interlocks with a tab or void of an adjacent piece to complete a two-dimensional image; wherein the pieces are cut from a substrate having first and second parallel surfaces such that each piece has first and second sides; wherein first and second sides of each piece display the same portion of the two-dimensional image, but wherein the portion on one side is transformed through flipping, rotation, or both, such that either side of any piece can be used to complete the puzzle.

9. The puzzle of claim 8, including: corner pieces with two flat edges devoid of tabs or voids; edge pieces with one flat edges devoid of tabs or voids; and inner pieces with no flat edges devoid of tabs or voids.

10. The puzzle of claim 8, including pieces wherein the portion of the image displayed on one side is flipped about an axis of symmetry to create a mirror image of the portion of the image displayed on other side of that piece.

11. The puzzle of claim 10, wherein the axis of symmetry is perpendicular to the one flat edge on edge pieces.

12. The puzzle of claim 10, wherein the axis of symmetry intersects a tab on one edge and a void on an opposing edge.

13. The puzzle of claim 10, wherein: the pieces have edges defining a square with two diagonals; and the axis of symmetry coincides with at least one of the diagonals.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0009] FIG. 1A is a drawing that shows a puzzle piece with dual symmetry surrounded by other pieces assembling a portion of a design;

[0010] FIG. 1B shows the piece of FIG. 1A with images on both sides;

[0011] FIG. 1C shows the piece of FIG. 1B turned over about a vertical axis;

[0012] FIG. 1D shows the piece of FIG. 1B turned over about a horizontal axis;

[0013] FIG. 1E shows the piece of FIG. 1A with an alternative image on the flip side;

[0014] FIG. 1F shows the piece of FIG. 1E turned over about a vertical axis;

[0015] FIG. 1G shows the piece of FIG. 1E turned over about a horizontal axis;

[0016] FIG. 2A is a drawing that illustrates a puzzle piece having a singular axial symmetry;

[0017] FIG. 2B shows the piece of FIG. 2A turned over about a vertical axis;

[0018] FIG. 2C shows the piece of FIG. 2A turned over about a horizontal axis;

[0019] FIG. 3A is a drawing that depicts an edge piece having a singular symmetry with respect to an axis perpendicular to the edge;

[0020] FIG. 3B shows the piece of FIG. 3A turned over about a vertical axis;

[0021] FIG. 3C shows the piece of FIG. 3A turned over about a horizontal axis;

[0022] FIG. 4A is a drawing that shows an inner piece having a diagonal symmetry;

[0023] FIG. 4B shows the piece of FIG. 4A turned over about a vertical axis;

[0024] FIG. 4C shows the piece of FIG. 4B following a 90-degree counter-clockwise rotation;

[0025] FIG. 4D shows the piece of FIG. 4A turned over about a horizontal axis;

[0026] FIG. 4E shows the piece of FIG. 4B following a 90-degree clockwise rotation;

[0027] FIG. 5A is a drawing that shows a corner piece having a diagonal symmetry;

[0028] FIG. 5B shows the piece of FIG. 5A turned over about a vertical axis;

[0029] FIG. 5C shows the piece of FIG. 5B following a 90-degree counter-clockwise rotation;

[0030] FIG. 5D shows the piece of FIG. 5A turned over about a horizontal axis;

[0031] FIG. 5E shows the piece of FIG. 5B following a 90-degree clockwise rotation;

[0032] FIG. 6A shows a portion of larger puzzle with nine interlocking pieces constructed in accordance with the invention; and

[0033] FIG. 6B shows the reverse side of the assembled puzzle portion of FIG. 6A.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0034] Now making reference to the accompanying drawings, FIG. 1A depicts a puzzle piece 102 interlocking with adjacent pieces 104, 106, 108, 110, 112, 114, 116, 118. The assembled pieces complete a simplified design represented by visual element 120. As can be seen, piece 102 has two tabs 122, 124 and two voids 124, 126 and is symmetrical about two axes, X and Y. The X axis runs through the centers of voids 124, 126, whereas the Y axis divides tabs 122, 124.

[0035] FIG. 1B shows piece 102 isolated from the assembly, and also shows design element 120 printed on the back side of the piece as 120, as though the piece 102 was transparent. Since the piece 102 is symmetrical about two orthogonal axes, there are different options for printing on the back side of the piece according to the invention. In FIG. 1B, design element 120 is a mirror image of element 120 with respect to the Y axis. As can be seen in FIG. 1C, when this piece of FIG. 1B is flipped over with respect to the Y axis, the piece is identical to the piece prior to being turned and can this be used as shown in FIG. 1A. Even when the piece flipped over with respect to the X axis as shown in FIG. 1D, it can still be rotated and used as seen in FIG. 1A.

[0036] Optionally, as shown in FIG. 1E, design element 120 may be printed on the back surface of the piece as a mirror image about the X axis as element 120. As shown in FIGS. 1F, 1G, when the piece is flipped over either way it can be rotated and used as shown in FIG. 1A.

[0037] FIG. 2A shows a piece 202 that is only symmetrical about one axis, in this case the X axis, though this description remains the same Y-axis-only symmetry. With only one axis of symmetry, the design element 220 on the back side 220 is mirrored about the X axis. As such, when the piece is flipped over about the X axis as shown in FIG. 2B, it is ready for placement, and when flipped about the Y axis it is likewise ready for placement after rotation.

[0038] The description relative to FIGS. 2A-2C apply to edge pieces as shown in FIGS. 3A-3C. In this case the axis of symmetry X (or Y) of piece 302 is perpendicular to edge 304. As with other examples, tabs 306, 308 may be replaced with voids, and void 310 may be a tab. Design element 320 is mirrored about the axis X on the back side as 320, such that the either side of the piece may be used to complete the puzzle like the pieces of FIGS. 1, 2.

[0039] When a piece is not symmetrical about either X or Y, it may still be applicable to the invention if symmetrical about a 45-degree angle, as shown in FIGS. 4A-E. The same description applies to corner pieces such as the one shown in FIG. 5. In FIG. 4A, the piece 402 is symmetrical about diagonal axis 406. As such, if design element 408 is printed on the back side as a mirror image of 408 as 408, either side may again be used to complete the puzzle. FIG. 4B shows the piece flipped about the Y axis and rotated 90 degrees counter-clockwise in FIG. 4C for placement, and FIG. 4D shows the piece flipped on the X axis and rotated 90 degrees clockwise and ready for placement.

[0040] FIGS. 5A-E show a corner piece 502 with a design element 508 mirrored about diagonal axis 506 on the reverse side of the piece as 508. FIGS. 5B-5E show how either side of the same piece 502 may be used to complete the puzzle. Note that the voids 510 may be replaced with tabs. It will also be appreciated that if the design element for a piece has no symmetry (i.e., a piece with a solid color), the same color may be used on the back side without regard to the symmetry of the piece. This exception may be particularly advantageous for side and corner pieces.

[0041] FIG. 6A shows a portion of larger puzzle 600 with nine interlocking pieces 602, 604, 606, 608, 610, 612, 614, 616, 618 constructed in accordance with the invention. FIG. 6B shows the reverse side of the assembled puzzle portion of FIG. 6A. As is evident from FIG. 6B, the back side of the assembled portion does not form a cohesive image as the various pieces have been transformed in accordance with the invention. To be clear, the invention is not a two-sided puzzle in the sense that the images on both sides are cohesive. Rather, the image on one side will be jumbled for the sake of expeditious assembly without having to turn over any pieces to get started.

[0042] Note in FIGS. 6A, B that since pieces 606, 612, 618 are all symmetrical about axis 620, the front and back images are the same, such that the rules of FIG. 1 apply. The same holds true of pieces 604, 610, 616, which are symmetrical about axis 622. Corner piece, however, is symmetrical about diagonal axis 602, and is printed on the back side according to FIG. 5, and edge pieces 608, 614 are symmetrical about axes 608, 614 respectively, with the reverse printed per FIG. 2.

[0043] Puzzles according to the invention may be constructed in any suitable manner, with the preferred method printing the completed image on one side, and the scrambled version on the reverse of thick card stock, using a die cutting press with a sharp, flat metal ribbon to stamp out the individual pieces. The invention is not limited in terms of manufacturing, however, as printing may be taken to include any image forming method including without limitation flexographic, lithographic, screen printing, and/or photographic, including digital techniques. Any substrate may be used including without limitation paper, cardboard, wood, plastic and metal, and cutting technologies such as water jet, laser, etc. may alternatively be used. The only important qualification is that the steps have sufficient precision that the outlines of the pieces on both sides are faithfully reproduced.

[0044] In the preferred embodiments, the puzzle pieces are generally square or rectangular with a plurality of outwardly protruding tabs and tab receiving voids. However, this, too, is not required by the invention, as other shapes may be used so long the pieces provide an axis of symmetry. Thus, for example, the edges of the pieces may be curved or jagged as opposed to straight. Tabs and voids are also not required if the pieces are held together or interlock through another mechanism such as magnetism, hook-and-look, static cling, etc. The pieces may be of any thickness, preferably in the range of ? to ? inch, but the invention is not limited in this regard. Indeed, for very young children, the pieces may be cubes with the design reproduced on all six sides so that the child can assemble the puzzle with any side facing upwardly.