ARRANGEMENT AND METHOD FOR TREATMENT OF LIGNOCELLULOSIC BIOMASS
20230220432 · 2023-07-13
Inventors
Cpc classification
Y02E50/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
C12M47/18
CHEMISTRY; METALLURGY
D21C3/06
TEXTILES; PAPER
C12P2201/00
CHEMISTRY; METALLURGY
C12P19/14
CHEMISTRY; METALLURGY
International classification
Abstract
The present disclosure generally relates to a method for treatment of a lignocellulosic biomass. The method comprises the steps of pretreating the lignocellulosic biomass material in a pretreatment arrangement to form a pretreated biomass slurry; optionally hydrolysing the pretreated biomass slurry in a hydrolysis unit; retrieving gaseous SO2 from the pretreatment arrangement to provide an SO2 gas stream; treating the SO2 gas stream with an alkaline solution to provide a sulfite/bisulfite solution; supplying at least a part of the sulfite/bisulfite solution to at least one of: a) the lignocellulosic biomass material prior to pretreating the lignocellulosic biomass material in the pretreatment arrangement; b) the lignocellulosic biomass material n the pretreatment arrangement; c) the pretreated biomass slurry discharged from the reactor vessel; d) the hydrolysate or fermentable sugars of the hydrolysate.
Claims
1. A method for preparing an SO2 based liquid derivable from an acidified lignocellulosic biomass, comprising the steps of: pretreating a lignocellulosic biomass material in a pretreatment arrangement, the pretreating including treating the lignocellulosic biomass material with SO2 and subjecting SO2 impregnated biomass to an elevated temperature and pressure in a reactor vessel of the pretreatment arrangement to provide a pretreated biomass slurry; optionally hydrolysing the pretreated biomass slurry in a hydrolysis unit with at least one aqueous hydrolysing liquid, comprising saccharification enzymes, under conditions in which at least a part of the pretreated biomass slurry is hydrolysed to a hydrolysate, said hydrolysate comprising fermentable sugars and inhibitory substances; retrieving gaseous SO2 from the pretreatment arrangement to provide an SO2 gas stream; treating the SO2 gas stream with an alkaline solution to provide a sulfite/bisulfite solution; supplying at least a part of the sulfite/bisulfite solution to at least one of: a) the lignocellulosic biomass material prior to pretreating the lignocellulosic biomass material in the pretreatment arrangement; b) the lignocellulosic biomass material in the pretreatment arrangement, e.g. the reactor vessel; c) the pretreated biomass slurry discharged from the reactor vessel; d) the hydrolysate or fermentable sugars of the hydrolysate.
2. The method according to claim 1, wherein the step of treating the SO2 gas stream with an alkaline solution is performed in an SO2 scrubber.
3. The method according to claim 1, further comprising the step of detoxifying the hydrolysate by decreasing the concentration of at least one of the inhibitory substances using the sulfite/bisulfite solution.
4. The method according to claim 1, further comprising the step of increasing the pH of the pretreated biomass slurry to between 4 and 6, using the sulfite/bisulfite solution.
5. The method according to claim 1, further comprising the step of separation of the pretreated biomass slurry to remove a liquid fraction.
6. The method according to claim 1, wherein the supply of the sulfite/bisulfite solution according to c) is performed by supplying the sulfite/bisulfite solution to a process location downstream the reactor vessel, e.g. between the reactor vessel and the hydrolyzing unit.
7. The method according to claim 1, further comprising a steam explosion step, preferably arranged downstream of the reactor vessel.
8. The method according to claim 1, further comprising subjecting the fermentable sugars of the hydrolysate to fermentation in an aqueous liquid utilizing at least one fermenting microorganism under conditions in which at least a part of the fermentable sugars is fermented into a primary target chemical.
9. The method according to claim 1, wherein the step of pretreating the lignocellulosic biomass material in a pretreatment arrangement comprises treating the lignocellulosic biomass material with SO2 in an impregnation vessel of the pretreatment arrangement, and subjecting SO2 impregnated biomass from the impregnating step to the elevated temperature and pressure in the reactor vessel.
10. The method according to claim 1, comprising varying the supply of the sulfite/bisulfite solution between one or more of the options a)-d) over time.
11. The method according to claim 1, comprising supplying at least a part of the sulfite/bisulfite solution to at least two of the options a)-d).
12. A method for preparing an SO2 gas stream derivable from an acidified lignocellulosic biomass, comprising the steps of: pretreating a lignocellulosic biomass material in a pretreatment arrangement the pretreating including treating the lignocellulosic biomass material with SO2 in an impregnation vessel of the pretreatment arrangement, and subjecting SO2 impregnated biomass from the impregnating step to an elevated temperature and pressure in a reactor vessel of the pretreatment arrangement to provide a pretreated biomass slurry; optionally hydrolysing the pretreated biomass slurry in a hydrolysis unit with at least one aqueous hydrolysing liquid, comprising saccharification enzymes, under conditions in which at least a part of the pretreated biomass slurry is hydrolysed to a hydrolysate, said hydrolysate comprising fermentable sugars and inhibitory substances; retrieving gaseous SO2 from the pretreatment arrangement to provide an SO2 gas stream; treating the SO2 gas stream with an alkaline solution to provide a sulfite/bisulfite solution; treating the sulfite/bisulfite solution to form a separated gas stream; using the separated gas stream in at least one of the following processes: i) the impregnation vessel of the pretreatment arrangement to pretreat the lignocellulosic biomass material with SO2 present in the separated gas stream; ii) cooling the separated gas stream to form an SO2 liquid stream, and separating SO2 from other gaseous substance(s) present in the separated gas stream.
13. The method according to claim 12, wherein the step of treating the sulfite/bisulfite solution to form a separated gas stream comprises lowering the pH of the sulfite/bisulfite solution to reduce the solubility of SO2 in the solution.
14. The method according to claim 12, further comprising the step of separating at least gaseous SO2 from the sulfite/bisulfite solution to form the separated gas stream, preferably by using heat.
15. The method according to claim 12, further comprising the step of recirculating the SO2 liquid stream into the pretreatment, hydrolysing and/or fermentation step.
16. A system for treatment of lignocellulosic biomass comprising: a pretreatment arrangement configured to treat the lignocellulosic biomass material with SO2, said pretreatment arrangement comprising a reactor vessel configured to subject the SO2 impregnated biomass to an elevated temperature and pressure to form a pretreated biomass slurry, the pretreatment arrangement having an upstream inlet for receiving the lignocellulosic biomass and a downstream outlet for discharging the pretreated biomass slurry; optionally, a hydrolysis unit arranged in fluid communication with and downstream of said pretreatment arrangement, the hydrolysis unit being configured to hydrolyse the pretreated biomass slurry with at least one aqueous hydrolysing liquid comprising saccharification enzymes, under conditions in which at least a part of the pretreated biomass slurry is hydrolysed to a hydrolysate, said hydrolysate comprising fermentable sugars and inhibitory substances; a retrieving arrangement configured to retrieve gaseous SO2 from the pretreatment arrangement and to provide an SO2 gas stream; an SO2 treatment unit arranged in fluid communication with the retrieving arrangement, the SO2 treatment unit being configured to treat the SO2 gas stream with an alkaline solution to provide a sulfite/bisulfate solution.
17. The system according to claim 16, further comprising a recirculation arrangement configured to supply at least a part of the sulfite/bisulfite solution to at least one of: a) the lignocellulosic biomass material prior to the inlet of the pretreatment arrangement; b) the lignocellulosic biomass material in the pretreatment arrangement, e.g. the reactor vessel; c) the pretreated biomass slurry discharged from the reactor vessel d) the hydrolysate or fermentable sugars of the hydrolysate.
18. The system according to claim 16, wherein the pretreatment arrangement comprises an impregnation vessel configured to treat the lignocellulosic biomass with SO2, and wherein the reactor vessel is configured to subject the SO2 impregnated biomass from the impregnating vessel to the elevated temperature and pressure to provide said pretreated biomass slurry.
19. The system according to claim 18, further comprising a sulfite/bisulfite treatment unit configured to treat the sulfite/bisulfite solution to form a separated gas stream; and at least one of the following: a gas recirculation arrangement configured to supply the separated gas stream to the impregnation vessel of the pretreatment arrangement to pretreat the lignocellulosic biomass material with SO2 present in the separated gas stream, a condenser configured to cool the separated gas stream to form a SO2 liquid stream and configured to separate the SO2 from other gaseous substance(s) present in the separated gas stream.
20. The system according to claim 16, further comprising a steam explosion configuration arranged downstream, or in an outlet region of, the reactor vessel.
21. The system according to claim 16, further comprising a fermentation unit arranged in fluid communication with and downstream of said hydrolysis unit, the fermentation unit being configured to subject the fermentable sugars of the hydrolysate to fermentation in an aqueous liquid utilizing at least one fermenting microorganism under conditions in which at least a part of the fermentable sugars are fermented into a primary target chemical.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0097] The various aspects of the present invention, including its particular features and advantages, will be readily understood from the following detailed description and the accompanying drawings, in which:
[0098]
[0099]
[0100]
DETAILED DESCRIPTION
[0101] The present invention will now be described more fully hereinafter with reference to the accompanying drawings. The present invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided for thoroughness and completeness, and fully convey the scope of the present invention to the skilled person.
[0102]
[0103] In the embodiment of
[0104] The lignocellulosic biomass may be, but is not limited to, hardwoods, softwoods, sugarcane bagasse, energy cane, corn stover, corn cobs, corn fibers, straw from rice, wheat, rye and other crop or forestry residues. As illustrated by the arrow 95, steam and/or additional catalysts may in embodiments be added to the reactor vessel 140 for certain pretreatment conditions.
[0105] The pretreatment arrangement 100 further comprises an SO2 injection arrangement 130 configured to supply an SO2 feed 90 to the lignocellulosic biomass in the impregnation vessel 120. The SO2 injection arrangement 130 may include a controllable valve (not shown) having an adjustable opening configuration for varying the SO2 feed. Typically, the SO2 injection arrangement 130 is configured to supply the SO2 to the impregnation vessel 120 in gaseous form, but a configuration in which the SO2 is fed to the impregnation vessel 120 as a liquid is within the scope of the invention.
[0106] In short, the pretreatment arrangement 100 operates as follows. The lignocellulosic biomass material 80 enters the pretreatment arrangement 100, and the impregnation vessel 120, via the upstream inlet 122. In the impregnation vessel 120, the lignocellulosic biomass is treated or impregnated with SO2 by the use of the SO2 injection arrangement 130. The operating temperature of the impregnation vessel 120 may e.g. be in the range of 20° C. to 90° C., e.g. between 20° C. to 60° C. Subsequently, the SO2 impregnated biomass from the impregnation vessel 120 is fed to the reactor vessel 140. In the reactor vessel 140, and during operation, the SO2 impregnated biomass from the impregnation vessel 120 is subject to an elevated temperature and pressure forming a biomass slurry. For example, the temperature in the reactor vessel 140 during pretreatment may be in the interval of 185° C. to 225° C., such as 200° C. to 215° C., and the pressure in the interval of 10 to 25 bar, such as 15 to 20 bar. The reactor vessel 140 may according to one example embodiment be a vertical reactor vessel. However, horizontal, as well as inclined, reactor vessels are also conceivable for the purpose of the present disclosure. The pretreatment arrangement 100 may further comprise specific types of inlets (such as e.g. an inlet hopper), feeding means (e.g. a plug screw feeder) for transporting the biomass material internally of the pretreatment arrangement 100, and moisture adjusting units (e.g. compressing, dewatering units) known to those skilled in the art.
[0107] The hydrolysis unit 200 is arranged in fluid communication with, and downstream of, the pretreatment arrangement 100. The hydrolysis unit 200 is configured to hydrolyze the pretreated biomass slurry 82 with at least one aqueous hydrolyzing liquid comprising saccharification enzymes, under conditions in which at least a part of the pretreated biomass slurry is hydrolyzed to a hydrolysate 84. The hydrolysate 84 comprises fermentable sugars and inhibitory substances.
[0108] The fermentation unit 300 is arranged in fluid communication with, and downstream of, the hydrolysis unit 200. The fermentation unit is configured to subject the fermentable sugars of the hydrolysate to fermentation in an aqueous liquid utilizing at least one fermenting microorganism under conditions in which at least a part of the fermentable sugars is fermented into a primary target chemical 86. The primary target chemical can e.g. be ethanol.
[0109] The system 1000 in
[0110] The system 1000 in
[0111] In addition to, or as an alternative to, the recirculation arrangement 600, the system 100 may comprise a sulfite/bisulfite treatment unit 700 configured to treat the sulfite/bisulfite solution to form a separated gas stream 98. The sulfite/bisulfite treatment unit 700 may e.g. comprise a flash tank, or other separating unit, in which heat (e.g. steam) is used to cause a separation of gaseous substances from the sulfite/bisulfite solution 97. For example, the amount of SO2 in the separated gas stream 98 can be increased by reducing the pH of the sulfite/bisulfite solution 97 prior to, or in, the sulfite/bisulfite treatment unit 700. Hereby, the solubility of SO2 in the sulfite/bisulfite solution 97 is reduced, thereby facilitating gaseous removal of the same.
[0112] The system 1000 may further comprise a gas recirculation arrangement 800 arranged downstream of the sulfite/bisulfite treatment unit 700. The gas recirculation arrangement 800 is configured to supply the separated gas stream 98 back to the pretreatment arrangement 100, and here specifically to the impregnation vessel 120. Hereby, the SO2 in the separated gas stream 98 can be used to pretreat the lignocellulosic biomass material. Additionally, or alternatively, the separated gas stream 98 can be directed to a condenser 900 configured to cool the separated gas stream 98 to form an SO2 liquid stream 99. Hereby, the SO2 will furthermore be separated from other gaseous substance(s) present in the separated gas stream 98. The SO2 liquid stream 99 can e.g. be recirculated into the system 1000 via the recirculation arrangement 600 according to at least one of options a)-d) previously described.
[0113] The system 1000 may also comprise a product recovery unit, such as distillation or ion exchange chromatography, arranged downstream of and in fluid communication with the fermentation unit 300.
[0114] An embodiment of the invention will now be described with reference to the flow chart presented in
[0115] First, the main steps, and significant optional steps of the method are described, where after further optional steps are presented. In step S10, a lignocellulosic biomass material is pretreated in a pretreatment arrangement (e.g. pretreatment arrangement 100 in
[0116] In an optional step S20, the pretreated biomass slurry is hydrolysed in a hydrolysis unit (e.g. the hydrolysis unit 200 in
[0117] In an optional step S30 the fermentable sugars of the hydrolysate is subject to fermentation in an aqueous liquid utilizing at least one fermenting microorganism under conditions in which at least a part of the fermentable sugars are fermented into a primary target chemical, e.g. ethanol (e.g. by utilizing the fermentation unit 300 in
[0118] It should be noted that step S20 and step S30 are optional and that the following steps of the method can be carried out based on the pretreated biomass slurry from the pretreatment arrangement.
[0119] In step S40, gaseous SO2 is retrieved from the pretreatment arrangement to provide an SO2 gas stream (e.g. by utilizing the retrieving arrangement 400 in
[0120] In a step S50, the SO2 gas stream from step S40 is treated with an alkaline solution to provide a sulfite/bisulfite solution (e.g. by utilizing the SO2 treatment unit 500 in
[0121] In step S60, at least a part of the sulfite/bisulfite solution from step S50 is supplied to the process (e.g. by utilizing the recirculation arrangement 600 in
[0122] In sub-step S60a, the sulfite/bisulfite solution is supplied to the lignocellulosic biomass material prior to pretreating the lignocellulosic biomass material in the pretreatment arrangement, i.e. prior to step S10. As mentioned in relation to
[0123] In sub-step S60b, the sulfite/bisulfite solution is supplied to the lignocellulosic biomass material in the pretreatment arrangement, e.g. supplied to the reactor vessel. Thus, the sulfite/bisulfite solution may be used during the pretreatment step S10. As mentioned in relation to
[0124] In sub-step S60c, the sulfite/bisulfite solution is supplied to the pretreated biomass slurry discharged from the reactor vessel, i.e. subsequent to step S10 but prior step S20 (i.e. prior to subjecting the pretreated biomass slurry to at least one aqueous hydrolysing liquid). That is, the sub-step S60c may be performed by supplying the sulfite/bisulfite solution to a process location downstream the reactor vessel, e.g. between the reactor vessel and the hydrolysing unit. As mentioned in relation to
[0125] In sub-step S60d, the sulfite/bisulfite solution is supplied to the fermentable sugars of the hydrolysate, i.e. subsequent to step S20, and possibly prior to, or during, step S30 (i.e. either prior to, or during the fermentation step). As mentioned in relation to
[0126] It should be understood that at least one of the sub-steps S60a-S60d are used in the method to supply the sulfite/bisulfite solution to the process. However, use of more than one of the sub-steps S60a-S60d, and/or other options of supplying the sulfite/bisulfite solution to the process, are within the scope of the invention.
[0127] In the following, further optional steps of the method are described, although they are not explicitly stated as optional.
[0128] In a step S10c, the biomass slurry is subject to a steam explosion, preferably arranged downstream, or in an end section of, the pretreatment arrangement or reactor vessel.
[0129] In a step S14 the pretreated biomass slurry is subject to a separation in order to remove a liquid fraction. For example, the liquid fraction is removed from the process, and the solid fraction are further used in the downstream process (as step S20 and step S30).
[0130] In a step S62 the hydrolysate is detoxified by decreasing the concentration of at least one of the inhibitory substances using the sulfite/bisulfite solution. The inhibitory substances are typically still present in the hydrolysate, but may undergo reactions resulting in less toxic states with regards to yeast and/or other enzymes used in downstream process steps. The step S62 may e.g. be embodied by sub-step S60c.
[0131] However, it should be noted that any upstream supply of the sulfite/bisulfite solution at least to some extent contributes to the advantageous effects of any downstream option of supply of the sulfite/bisulfite. For example, even if solely the sub-step S60a is utilized, the advantageous effects of sub-steps S60b, S60c and S60d, or step S62 of detoxification of the hydrolysate, are still to at least some degree met, as the substances of the sulfite/bisulfite solution are following the flow of biomass further downstream.
[0132] In a step S64, the pH of the pretreated biomass slurry is increase to between 4 and 6, or between 4.5 and 5.5, using the sulfite/bisulfite solution. The step S54 may e.g. be embodied by sub-step S60c, but as previously mentioned, also sub-steps S60a and/or sub-step S60b could be used to increase the pH of the pretreated biomass slurry as the substances causing the pH increase are following the flow of biomass further downstream.
[0133] An alternative embodiment of the invention will now be described with reference to the flow chart presented in
[0134] Many of the steps in
[0135] In a step S70 subsequent to step S50 of treating the SO2 gas stream from step S40 with an alkaline solution to provide a sulfite/bisulfite solution (e.g. by utilizing the SO2 treatment unit 500 in
[0136] In a step S80 subsequent to step S70, the separated gas stream is utilized in the process. The separated gas stream may be used in a process according at least one of the following sub-steps:
[0137] In sub-step S80a, the separated gas stream is used to pretreat the lignocellulosic biomass material with SO2 present in the separated gas stream, e.g. in the impregnation vessel of the pretreatment arrangement. That is, SO2 earlier supplied to the process is re-circulated to again pretreat the lignocellulosic biomass material (e.g. by utilizing the recirculation arrangement 800 in
[0138] In a sub-step S80b, the separated gas stream is cooled (e.g. in the condenser 900 of
[0139] The methods presented in
[0140] Turning back to
[0141] Even though the present disclosure has been described with reference to specific exemplifying embodiments thereof, many different alterations, modifications and the like will become apparent for those skilled in the art.
[0142] Variations to the disclosed embodiments can be understood and effected by the skilled addressee in practicing the present disclosure, from a study of the drawings, the disclosure, and the appended claims. Furthermore, in the claims, the word “comprising” does not exclude other elements or steps, and the indefinite article “a” or “an” does not exclude a plurality.