Method and device for separating and/or cleaning aerosols and solid material particles and fibers from gases as well as solid material particles and fibers from liquid materials by acoustophoresis
11938421 ยท 2024-03-26
Assignee
Inventors
Cpc classification
B01D21/283
PERFORMING OPERATIONS; TRANSPORTING
B01D49/006
PERFORMING OPERATIONS; TRANSPORTING
B01D21/34
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01D21/28
PERFORMING OPERATIONS; TRANSPORTING
B01D21/34
PERFORMING OPERATIONS; TRANSPORTING
B01D43/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The invention relates to an aggregating device for separating and/or cleaning aerosols and solid material particles and fibers from gas as well as solid material particles and fibers from liquid materials by acoustophoresis, comprising I) conveying means for receiving and/or conveying an aerosol and/or a liquid material in the conveying direction into the aggregating device, II) at least one exciter for generating an acoustic sound wave which impinges upon the aerosol and/or the liquid material, and III) a mechanism for separating a first material part containing condensed liquids and/or aggregated solid materials from the aerosol and/or the liquid material, and the use thereof for carrying out the acoustophoric method.
Claims
1. An aggregating device for separation and/or purification of aerosols and solid material particles from gases, comprising: (a) an aggregating tube having an inlet at a front end, an outlet at a rear end, and a round cross section, the tube extending concentrically around an axis, said aggregating tube forming aggregated solid material particles; (b) a conveying means conveying an aerosol in a conveying direction into the front end of the tube, wherein the aerosol comprises the solid material particles and gases; (c) a plurality of mutually corresponding exciters arranged opposite to each other and located within the aggregating tube, each exciter comprising a piezoelectric element, each pair of mutually corresponding exciters generating a standing acoustic sound wave at a right angle to the conveying direction, wherein: (i) the solid material particles move towards a plurality of pressure nodes by a force of the standing acoustic sound waves and form aggregated solid material particles in a space around the plurality of pressure nodes; and (ii) the gases move toward a plurality of pressure antinodes by the force of the standing acoustic waves; (d) a filter separating the aggregated solid material particles from the gases; and (e) an ultra-violet (UV) radiator fixedly mounted relative to the container heating the aggregated solid material particles in the aggregating tube; wherein: each pair of mutually corresponding exciters generates a standing acoustic sound wave having a multiple pressure nodes and multiple pressure antinodes between the pair of mutually corresponding exciters; and a particle passing between the pair of mutually corresponding exciters moves toward one of the multiple pressure nodes.
2. The aggregating device according to claim 1, wherein a plurality of acoustic sound waves emitted by the plurality of corresponding exciters is dynamically digitally controllable, using a digital controller, via a difference in phase of the standing acoustic sound waves, such that the plurality of pressure nodes and the plurality of pressure antinodes is moveable in a controlled manner to a plurality of preselected locations.
3. The aggregating device according to claim 2, further comprising a container discharge.
4. The aggregating device according to claim 2, wherein control of the plurality of pressure nodes and the plurality of pressure antinodes is performed through a combination of Boolean logic gates.
5. The aggregating device according to claim 1, further comprising a container discharge.
6. The aggregating device according to claim 1, wherein the standing acoustic sound waves are dynamically controlled digitally via a difference in phase of the standing acoustic sound waves, such that the plurality of pressure nodes and the plurality of pressure antinodes are moveable in a controlled manner to a plurality of preselected locations.
7. The aggregating device according to claim 6, wherein control of the plurality of pressure nodes and the plurality of pressure antinodes is performed by using a combination of Boolean logic gates.
8. The aggregating device according to claim 1, wherein the standing acoustic sound waves have a frequency and/or volume outside a hearing range of humans and animals.
9. The aggregating device according to claim 1, wherein the standing acoustic waves are stationary ultrasonic waves.
10. The aggregating device according to claim 1, further comprising a radiator.
11. The aggregating device according to claim 10, further comprising a reflector arranged behind and opposite to the radiator.
12. The aggregating device according to claim 10, wherein the tube comprises window for the radiator.
13. The aggregating device according to claim 1, wherein the aggregating tube has a surface, the surface being selected from the group consisting of a renewable surface, a structured surface, a smooth surface, a rough surface, a biocidal surface, an absorbent surface and combinations thereof.
14. The aggregating device according to claim 1, wherein the plurality of exciters is arranged in a plurality of rows and separated from each other by a predetermined distance, each exciter forming a pair with a mutually corresponding exciter in a different row.
15. A closed gas cycle, comprising: (a) the aggregating device according to claim 1; (b) a heat recovery device; and (c) a downstream and/or an upstream air filter.
16. The closed gas cycle according to claim 15, wherein the downstream and/or upstream air filter is a HEPA filter.
17. A method of using an aggregating device, comprising: (a) providing the aggregating device according to claim 1; and (b) using the aggregating device for the disposal of biogas plant waste, surface coating agents, paint residues, effluent and/or aerosols containing paints, varnishes, sealants and/or fiber material, for the destruction of microorganisms, in particular bacteria, for purifying air at home, in air conditioning, in medical ventilation, in closed vehicles, especially automobiles, trucks, buses, trains, ships and aircraft, as well as in cell cultures.
18. A method for the separation and/or purification of aerosols and solid material particles from gases, comprising: (a) providing an aerosol having solid material particles and gases; (b) providing a tube container having an inlet at a front end, an outlet at a rear end, and a round cross section, the tube extending concentrically around an axis; (c) receiving the aerosol in a conveying direction into the inlet of the tube; (d) acting upon the aerosol by a plurality of standing acoustic sound wave, such that the solid material particles move away from the gases, wherein the solid material particles move toward a plurality of pressure nodes by a force of the standing acoustic sound waves, and wherein the gases move toward a plurality of pressure antinodes by the force of the standing acoustic sound waves; (e) condensing the solid material particles by the force of the plurality of the standing acoustic sound waves, (f) using an ultra-violet (UV) heating device to heat the solid material particles so as to kill bacteria, biofilms and viruses; and (g) separating the solid material particles from the gases of the aerosol.
19. A painting device comprising the aggregating device according to claim 1.
Description
(1) The invention will be explained with reference to the figures with reference to embodiments, wherein further advantages of the invention will become apparent.
(2)
(3)
(4)
(5)
(6)
(7)
(8) In
DETAILED DESCRIPTION OF THE FIGURES
(9) Aggregating Devices 1 and Methods with Liquid Materials 2
(10)
(11) In order to introduce the liquid material 2, the container 11 has an inlet 111, which is provided in a conveying direction 4 at a front end 102 of the container. The liquid material 2 is conveyed by means of an additional conveying means 8 in the conveying direction 4 through the container 11. As conveying means 8, a Dyson is shown schematically here.
(12) At a rear end 101 in the conveying direction 4, the aggregating device 1 has a means 12 for separating a first material part 21 (see
(13) For discharging the liquid material 2, the container 11 has a container outlet 112. The container outlet 112 is aligned here, only for clarity, transversely to the extension direction 71.
(14) On the container 11 a plurality of exciters 3 are provided for generating an acoustic sound wave 5 (see
(15) In order to generate a stationary sound wave 5, preferably an ultrasonic wave, by wave interference, two mutually corresponding exciters 3 are respectively arranged opposite one another for generating a sound wave 5 of the same frequency, shape and amplitude. The mutually corresponding exciters 3 are designed as speakers and have a piezoelectric element (not shown) for generating the sound wave 5. Alternatively, it is preferred that one of the two exciters 3 be designed as a speaker, and the other as a reflector.
(16)
(17) The stationary sound waves 5 here have a pressure node 51 in the center of the container 11, and a respective pressure antinode 52 on an inner surface 114 of the container 11. The sound waves 5 therefore oscillate at their fundamental frequency. Also stationary waves 5, oscillating at their fundamental frequency, can be generated with the pressure antinode 52 disposed in the center 7 of the container 11, and the pressure node 51 arranged on the inner surface 114. In principle, sound waves 5 oscillating at a harmonic frequency can also be used.
(18) In a liquid material 2, which flows through the inner space 110 of the container 11, and is thereby acted upon by the stationary waves 5, solid material particles and fibers 211 (see
(19) The region along which the first material part 21 accumulates extends approximately concentrically around a line 77 connecting the pressure nodes 51. Since the liquid material 2 is conveyed in the conveying direction 4, while it is acted upon by the sound wave 5, the first material part 21 is conveyed in the conveying direction 4. In addition, the sound waves 5 propagate at right angles 53 to the conveying direction 4. As a result, the line 77 extends in the conveying direction 4.
(20) In contrast to the aggregating device 1 of
(21)
(22) With the force of the sound waves 5, the solid material particles and fibers 211 are moved by applying the sound waves 5 to the pressure node 51 and accumulate there. In this case, the liquid contained in the liquid material 2 is pressed outwards. In the concentric region around the line 77, the first material part 21 with the concentrated, aggregated solid material particles and fibers 211 is formed. Since the container 11 has a circular cross section and the exciters 3 are arranged concentrically about the axis 7, the line 77 connecting the pressure nodes 51 extends along the axis 7.
(23) In order to separate the first material part 21 from the liquid material 2, the container branch 12 extends into the container 11. It extends concentrically to the axis 7. The container branch 12 has a branch inlet 121, which is arranged at the center of the container 11. A diameter (not labeled) of the container branch 12 is selected to be sufficiently large so that the first material part 21 is received by the branch 12 through the branch inlet 121.
(24) Exciters 3 are also provided on the container branch 12. These are here arranged in the limiting wall 115 of the container branch 12. As a result, the solid material particles and fibers 211 are further pressed into the pressure node 51 and liquid is forced outwards. The result is a sliding film 23, through which the first material part 21, despite its viscous consistency, can be conveyed through the container branch 12, without the latter being clogged.
(25) In the embodiment of the aggregating device 1 of
(26) Therefore, with the container branch 12, the second, liquid material part 22 is hereby skimmed off in the middle of the container 11. As a consequence, no further exciters 3 are provided in or on the container branch 12.
(27) In order to be able to convey the liquid material 2 despite its paste-like consistency without clogging through the container 11, it is possible to introduce it in advance into a delivery fluid 24. Water can be, for example, a suitable conveying fluid 24, depending on the liquid material 2.
(28) Introduction of the liquid material 2 into the conveying fluid 24 is shown schematically in
(29) In the embodiment of
(30)
(31) Spaced exciters 3 are arranged in an extension direction 71 of the tank 11. The exciters 3 are arranged in rows in a second spatial direction 72 transversely to the direction of extension 71 below and above the tank 11. The exciters 3 above the tank 11 are placed so that a liquid level 25 of the liquid material 2 extends below the exciter 3. An exciter 3, 31 above the tank 11 and an exciter 3, 32 below the tank 11 are respectively formed corresponding to each other and produce a stationary sound wave 5. The sound waves 5 propagate in the tank 11 and have a pressure antinode 52 which extends along line 77. The line 77 is arranged in the second spatial direction 72 below the height H of the container inlet 111 and the container outlet 112.
(32) The solid material particles and fibers 211 of the liquid material 22 conveyed into the tank 11 are moved to the pressure nodes 51 by means of the force of the sound waves 5. Since the pressure nodes 51 of the exciter 3 arranged in the second spatial direction 72 above the line 77 are positioned outside the liquid material 2, the solid material particles and fibers 211 accumulate here on the bottom 17 of the tank 11 and form the first material part 21.
(33) As a means for separating 12, a branch outlet 122 is arranged close to the ground, through which the first material part 21 is conveyed in the conveying direction 4 from the tank 11. The second material part 22 flows through the container outlet 112 arranged along height H. In this embodiment of the aggregating device 1, the liquid pressure is used to convey the liquid material 2. In addition, a further conveying means 8, for example a liquid multiplier, can be provided.
(34) In the aggregating device of
(35) The exciters 3 are arranged in rows below and above the conveyor belt surface 81. An exciter 3, 31 below and an exciter 3, 32 above the conveyor belt surface 81 each act in a corresponding manner to one another and produce a stationary sound wave 5.
(36) The exciters 3 are placed so that a pressure node 51 forms on or below the conveyor belt surface 81. At this pressure node 51, the solid material particles and fibers 211 move. The first material part 21 therefore accumulates on the conveyor belt surface 81. When pressure nodes 51 are arranged below the conveyor belt surface 81, the solid material particles and fibers 211 are pressed onto the conveyor belt 8. It is dropped at an upper return end 84 of the conveyor belt 8 into a collecting container 13. The conveyor belt 8 is therefore also used here as a means 12 for separating the first material part 21 from the liquid material 2.
(37) The liquid can flow off laterally or in the middle of the conveyor belt 8 and partially evaporated. For the evaporating liquid material 2, a return 9 is provided, on which it condenses. The return 9 is arranged obliquely with respect to the horizontal, so that the evaporated liquid is returned to the tank 11 back. But it can also be derived separately.
(38) Such a conveyor belt 8 with the exciters 3 can also be used separately for solidifying and drying solid material particles and fibers 211. Depending on the liquid level of the liquid material, it may form the means for receiving and/or conveying the liquid material. In addition, containers for the liquid material, the first and/or the second material part may be provided. It is therefore suitable, for example, for drying and solidifying paper, drying and felting textiles, drying and solidifying sewage sludge and/or kitchen waste.
(39)
(40) In
(41) In
(42) The attachment of the exciter 3 in
(43) In
(44) However, the exciters 3 can also be glued, riveted or stapled to the container wall 15, in particular to its surface 13. It is also possible to mount the exciters 3 in the container interior 110.
(45)
(46) The liquid material 2 is introduced into the inner tube 11 at the front end 101.
(47) The exciters 3 are arranged on the inner tube 11. They act on the liquid material 2 with the acoustic sound waves 5. As a result, the solid material particles and fibers 211 are moved by means of the force of the sound waves 5 to the pressure nodes 51 or the pressure antinodes 52. In this case, the liquid surrounding it is displaced into the second material part 22.
(48) The acoustic sound waves 5 are provided here in such a way that the solid material particles and fibers 211 move into the inner tube center 7. For this purpose, different harmonics are used here as acoustic sound waves 5. The number of pressure nodes 51 and antinodes 52 of the harmonics decreases however in the conveying direction 4. As a result, the solid material particles and fibers 211 are focused with the harmonics in the inner tube center 7.
(49) The first material part 21 containing aggregated solid material particles and fibers 211 is therefore further conveyed by the inner tube 11. The second material part 22, mainly containing the liquid, however, can be discharged through the outlet openings 122 in the outer tube 13.
(50) The inner tube 11 tapers in the conveying direction 4. An outer diameter (not labeled) of the outer tube 13, however, is constant. As a result, the total cross section, in which the liquid material 2 is transported, is maintained. However, use of an inner tube 11 with constant diameter d1 is also preferred.
(51) In order to improve the transport of the first material part 21 and/or of the second material part 22 and/or to create a phase separation line, a delivery fluid 24 can additionally be used in the inner tube 11 and/or in the outer tube 13.
(52) Aggregating Devices 1 and Methods with Aerosols 2
(53)
(54) In order to introduce the aerosol 2, the container 11 has an inlet 111, which is provided in a conveying direction 4 at a front end 102 of the container. The aerosol 2 is conveyed by means of an additional conveying means 8 in the conveying direction 4 through the container 11. As conveying means 8, a Dyson is shown schematically here.
(55) At a rear end 101 in the conveying direction 4, the aggregating device 1 has a means 12 for separating a first material part 21 (see
(56) For discharging the aerosol 2, the container 11 has a container outlet 112. The container outlet 1 12 is aligned here transversely to the extension direction 71 for clarity only.
(57) On the container 11 a plurality of exciters 3 for generating an acoustic sound wave 5 (see
(58) In order to generate a stationary sound wave 5, preferably an ultrasonic wave, by wave interference, two mutually corresponding exciters 3 are respectively arranged opposite one another for generating a sound wave 5 of the same frequency, shape and amplitude. The mutually corresponding exciters 3 are designed as speakers and have a piezoelectric element (not shown) for generating the sound wave 5. Alternatively, it is preferred that one of the two exciters 3 be designed as a speaker, and the other as a reflector.
(59)
(60) The stationary sound waves 5 here have a pressure node 51 in the center of the container 11, and a respective pressure antinode 52 on an inner surface 114 of the container 11. The sound waves 5 therefore oscillate at their fundamental frequency. Also stationary waves 5, oscillating at their fundamental frequency, can be generated with the pressure antinode 52 disposed in the center 7 of the container 11, and the pressure node 51 arranged on the inner surface 114. In principle, sound waves 5 oscillating at a harmonic frequency can also be used.
(61) In an aerosol 2, which flows through the inner space 110 of the container 11, and is thereby acted upon by the stationary waves 5, solid material particles and fibers 211 (see
(62) The region along which the first material part 21 accumulates extends approximately concentrically around a line 77 connecting the pressure nodes 51. Since the aerosol 2 is conveyed in the conveying direction 4, while it is acted upon by the sound wave 5, the first material part 21 is conveyed in the conveying direction 4. In addition, the sound waves 5 propagate at right angles 53 to the conveying direction 4. As a result, the line 77 extends in the conveying direction 4.
(63) In contrast to the aggregating device 1 of
(64)
(65) With the force of the sound waves 5, the solid material particles and fibers 211 are moved by applying the sound waves 5 to the pressure node 51 and accumulate there. In this case, the liquid contained in the aerosol 2 is pressed outwards. In the concentric region around the line 77, the first material part 21 with the concentrated, aggregated solid material particles and fibers 211 is formed. Since the container 11 has a circular cross section and the exciters 3 are arranged concentrically about the axis 7, the line 77 connecting the pressure nodes 51 extends along the axis 7.
(66) In order to separate the first material part 21 from the aerosol 2, the container branch 12 extends into the container 11. It extends concentrically to the axis 7. The container branch 12 has a branch inlet 121, which is arranged at the center of the container 11. A diameter (not labeled) of the container branch 12 is selected to be sufficiently large so that the first material part 21 is received by the branch 12 through the branch inlet 121.
(67) Exciters 3 are also provided on the container branch 12. These are here arranged in the limiting wall 115 of the container branch 12. As a result, the solid material particles and fibers 211 are further pressed into the pressure node 51 and liquid is forced outwards. The result is a sliding film 23, through which the first material part 21, despite its viscous consistency, can be conveyed through the container branch 12, without the latter being clogged.
(68) In the embodiment of the aggregating device 1 of
(69) Therefore, with the container branch 12, the second, liquid material part 22 is hereby skimmed off in the middle of the container 11. As a consequence, no further exciters 3 are provided in or on the container branch 12.
(70) In order to be able to convey the aerosol 2 despite its paste-like consistency without clogging through the container 11, it is possible to introduce it in advance into a delivery fluid 24. Water can be, for example, a suitable conveying fluid 24, depending on the aerosol 2.
(71) Introduction of the aerosol 2 into the conveying fluid 24 is shown schematically in
(72) In the embodiment of
(73)
(74) Spaced exciters 3 are arranged in an extension direction 71 of the tank 11. The exciters 3 are arranged in rows in a second spatial direction 72 transversely to the direction of extension 71 below and above the tank 11. The exciters 3 above the tank 11 are placed so that a liquid level 25 of the aerosol 2 extends below the exciter 3. An exciter 3, 31 above the tank 11 and an exciter 3, 32 below the tank 11 are respectively formed corresponding to each other and produce a stationary sound wave 5. The sound waves 5 propagate in the tank 11 and have a pressure antinode 52 which extends along line 77. The line 77 is arranged in the second spatial direction 72 below the height H of the container inlet 111 and the container outlet 112.
(75) The solid material particles and fibers 211 of the aerosol 22 conveyed into the tank 11 are moved to the pressure nodes 51 by means of the force of the sound waves 5. Since the pressure nodes 51 of the exciter 3 arranged in the second spatial direction 72 above the line 77 are positioned outside the aerosol 2, the solid material particles and fibers 211 accumulate here on the bottom 17 of the tank 11 and form the first material part 21.
(76) As a means for separating 12, a branch outlet 122 is arranged close to the ground, through which the first material part 21 is conveyed in the conveying direction 4 from the tank 11. The second material part 22 flows through the container outlet 112 arranged along height H. In this embodiment of the aggregating device 1, the liquid pressure is used to convey the aerosol 2. In addition, a further conveying means 8, for example a liquid multiplexer, can be provided.
(77) In the aggregating device of
(78) The exciters 3 are arranged in rows below and above the conveyor belt surface 81. An exciter 3, 31 below and an exciter 3, 32 above the conveyor belt surface 81 each act in a corresponding manner to one another and produce a stationary sound wave 5.
(79) The exciters 3 are placed so that a pressure node 51 forms on or below the conveyor belt surface 81. At this pressure node 51, the solid material particles and fibers 211 move. The first material part 21 therefore accumulates on the conveyor belt surface 81. When pressure nodes 51 are arranged below the conveyor belt surface 81, the solid material particles and fibers 211 are pressed onto the conveyor belt 8. It is dropped at an upper return end 84 of the conveyor belt 8 into a collecting container 13. The conveyor belt 8 is therefore also used here as a means 12 for separating the first material part 21 from the aerosol 2.
(80) The liquid can flow off laterally or in the middle of the conveyor belt 8 and partially evaporated. For the evaporating aerosol 2, a return 9 is provided, on which it condenses. The return 9 is arranged obliquely with respect to the horizontal, so that the evaporated liquid is returned to the tank 11 back. But it can also be derived separately.
(81) Such a conveyor belt 8 with the exciters 3 can also be used separately for solidifying and drying solid material particles and fibers 211. Depending on the liquid level of the aerosol, it may form the means for receiving and/or conveying the aerosol. In addition, containers for the aerosol, the first and/or the second material part may be provided. It is therefore suitable, for example, for drying and solidifying paper, drying and felting textiles, drying and solidifying sewage sludge and/or kitchen waste.
(82)
(83) In
(84) In
(85) The attachment of the exciter 3 in
(86) In
(87) However, the exciters 3 can also be glued, riveted or stapled to the container wall 15, in particular to its surface 13. It is also possible to mount the exciters 3 in the container interior 110.
(88)
(89) The aerosol 2 is introduced into the inner tube 11 at the front end 101.
(90) The exciters 3 are arranged on the inner tube 11. They act on the aerosol 2 with the acoustic sound waves 5. As a result, the solid material particles and fibers 211 are moved by means of the force of the sound waves 5 to the pressure nodes 51 or the pressure antinodes 52. In this case, the liquid surrounding it is displaced into the second material part 22.
(91) The acoustic sound waves 5 are provided here in such a way that the solid material particles and fibers 211 move into the inner tube center 7. For this purpose, different harmonics are used here as acoustic sound waves 5. The number of pressure nodes 51 and antinodes 52 of the harmonics decreases however in the conveying direction 4. As a result, the solid material particles and fibers 211 are focused with the harmonics in the inner tube center 7.
(92) The first material part 21 containing aggregated solid material particles and fibers 211 is therefore further conveyed by the inner tube 11. The second material part 22, mainly containing the liquid, however, can be discharged through the outlet openings 122 in the outer tube 13.
(93) The inner tube 11 tapers in the conveying direction 4. An outer diameter (not labeled) of the outer tube 13, however, is constant. As a result, the total cross section, in which the aerosol 2 is transported, is maintained. However, use of an inner tube 11 with constant diameter d1 is also preferred.
(94) In order to improve the transport of the first material part 21 and/or of the second material part 22 and/or to create a phase separation line, a delivery fluid 24 can also be used in the inner tube 1 and/or in the outer tube 13.
(95)
(96) Receipt of liquid material or aerosol may be deposited in a tube or tank 10where the tube or tank has an interior 110. The liquid material or aerosol in tube or tank 10 may be subjected to a spot or reflected application of ultra-violet light, infra-red light or microwaves as shown at 15. Following being subjected to a spot or reflected application of ultra-violet light, infra-red light or microwaves as shown at 15, the liquid material or aerosol in tube or tank 10 may exit through a rear end 102 and via a branch outlet 122. For reference first, second and third spatial directions are indicated at 71, 72 and 73, while circumferential direction is indicated at 71, 4.