MICRONEEDLE PATCH APPLICATION SYSTEM
20230218876 · 2023-07-13
Inventors
Cpc classification
A61K9/0021
HUMAN NECESSITIES
International classification
Abstract
The present invention provides a microneedle patch application system designed to facilitate the simple and expeditious deployment of a microneedle patch onto a tissue substrate such as the skin, for drug delivery or other applications, the system including a microneedle patch including arrays of opposing microneedles and an applicator operable to deploy the patch onto the tissue substrate by displacing the patch from an undeployed to a deployed state.
Claims
1. A microneedle patch application system comprising a microneedle patch for deployment on a tissue substrate and an applicator operable to deploy the microneedle patch onto said substrate; wherein the microneedle patch comprises two sets of microneedle arrays with the microneedles in one array pointed in generally the opposite direction to the microneedles in the other array, the arrays being displaceable relative to one another between a undeployed state and a deployed state; a coupling operable to releasably retain the microneedle patch on the applicator; and an actuator operable to affect displacement of the microneedle arrays from the undeployed to the deployed state when the patch is retained on the applicator.
2. A microneedle patch application system according to claim 1 in which the applicator is deformable and said deformation affects operation of the actuator and/or the coupling.
3. A microneedle patch application system according to claim 2 in which the applicator comprises a first portion and a second portion and deformation of the applicator is affected by relative displacement between the first and second portions.
4. A microneedle patch application system according to claim 3 comprising a lock operable to prevent relative displacement of the first and second portions until a threshold pressure is applied to the applicator from the patch.
5. A microneedle patch application system according to claim 3 comprising a non return lock operable to prevent the first and second portions from undergoing relative displacement once the arrays have been displaced into the deployed state.
6. A microneedle patch application system according to claim 2 in which the applicator is manually deformable.
7. A microneedle patch application system according to claim 1 in which the applicator is operable such that actuation of the actuator affects actuation of the coupling.
8. A microneedle patch application system according to claim 1 in which the coupling and the actuator are integrated with one another such as to facilitate unitary operation thereof.
9. A microneedle patch application system according to claim 1 in which the actuator comprises a pair of first surfaces on the applicator which are displaceable relative to one another, and a pair of second surfaces each of which is secured to one of the arrays, the second surfaces being engageable with and displaceable by the first surfaces.
10. A microneedle patch application system according to claim 9 in which the pair of first surfaces are displaceable relative to one another by means of a linear translation and/or a rotational translation of the pair of first surfaces.
11. A microneedle patch application system according to claim 9 in which the pair of first surfaces are substantially parallel and displaceable relative to one another in a direction oblique to the first surfaces, the pair of second surfaces are substantially parallel and each of which is secured to one of the arrays, the second surfaces being displaceable relative to one another in a direction oblique to the second surfaces, the first and second surfaces being in face to face engagement when the patch is retained on the applicator.
12. A microneedle patch application system according to claim 11 in which the coupling comprises at least one key on the applicator or patch and a corresponding keyway on the other of the applicator or patch within and along which the at least one key is slidably and releasably captured.
13. A microneedle patch application system according to claim 12 in which the keyway is at least partially defined by one of the second surfaces.
14. A microneedle patch application system according to claim 12 in which the key is releasable from the keyway following a predetermined relative displacement of the first surfaces relative to the second surfaces.
15. A method of applying a microneedle patch to a tissue substrate comprising the steps of releasably securing a microneedle patch to an applicator, the patch comprising two sets of microneedle arrays with the microneedles in one array pointed in generally the opposite direction to the microneedles in the other array; pressing the arrays of microneedles against the tissue substrate; utilizing the applicator to displace the pair of arrays relative to one another between a undeployed state and an deployed state such as to at least partially embed the microneedles in the tissue substrate; and releasing the actuator from the patch.
16. A microneedle patch application system according to claim 4 comprising a non return lock operable to prevent the first and second portions from undergoing relative displacement once the arrays have been displaced into the deployed state.
17. A microneedle patch application system according to claim 10 in which the pair of first surfaces are substantially parallel and displaceable relative to one another in a direction oblique to the first surfaces, the pair of second surfaces are substantially parallel and each of which is secured to one of the arrays, the second surfaces being displaceable relative to one another in a direction oblique to the second surfaces, the first and second surfaces being in face to face engagement when the patch is retained on the applicator.
18. A microneedle patch application system according to claim 17 in which the coupling comprises at least one key on the applicator or patch and a corresponding keyway on the other of the applicator or patch within and along which the at least one key is slidably and releasably captured.
19. A microneedle patch application system according to claim 18 in which the keyway is at least partially defined by one of the second surfaces.
20. A microneedle patch application system according to claim 13 in which the key is releasable from the keyway following a predetermined relative displacement of the first surfaces relative to the second surfaces.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0024] The present invention will now be described with reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION OF THE DRAWINGS
[0051] Referring now to
[0052] The patch 12 comprises two arrays of microneedles 16, the microneedles 16 in one array being pointed in generally the opposite direction to the microneedles 16 in the other array, the two arrays being displaceable relative to one another to displace the microneedles 16 between an undeployed state and a deployed state. The patch 12 comprises first and second patch halves 18, 20 which are slidably engaged with one another, each patch half 18, 20 carrying one of the arrays of microneedles 16 on a skin facing surface thereof. The patch halves 18, 20 may be formed from any suitable material or combination of materials, and are preferably formed from moulded plastic. The microneedles 16 may be formed from a different material, for example metal, and may be secured to the patch halves 18, 20 by any suitable means. The patch halves 18, 20 may also include instructional iconography and/or colour coding or the like in order to assist the user, for example to effect removal of the patch 12 and as will be described hereinafter.
[0053] The patch halves 18, 20 are displaceable relative to one another, and in use transversely of a longitudinal axis LL of the system 10, by a fixed distance in order to displace the arrays of microneedles 16 between the undeployed and deployed states, as shown for example in
[0054] The applicator 14 is adapted to retain the patch 12 against the underside of the applicator 14 with the patch 12 in the undeployed state, and while the microneedles 16 are being pressed against the skin S or other tissue substrate, to sequentially displace the patch 12 into the deployed state and release the patch 12 from the applicator 14, so leaving the patch 12 deployed on the skin S to perform the intended function, for example transdermal drug delivery via the microneedles 16. The applicator 14 is thus adapted to convert manual user input as applied via the applicator 14 into displacement of the patch 12 from the undeployed to the deployed state. In the embodiment illustrated the undeployed state is defined by the patch halves 18, 20 being fully retracted relative to one another as shown in
[0055] The applicator comprises a first body portion 22 and a second body portion 24 slidably displaceable relative to one another in a direction along the longitudinal axis LL of the system 10 and by a fixed distance. In the embodiment illustrated the second body portion 24 is telescopically received within the first body portion 22 but any other suitable mechanical configuration may be employed. In this way the applicator 14 can be deformed via relative displacement of the body portions 22, 24 and this deformation can be arranged to affect displacement of the patch 12 between the closed and open or undeployed and deployed stages, and or to affect release of the patch 12 once in the deployed state, as will be described in detail hereinafter. The free or outer end of each body portion 22, 24 is preferably provided with a recess 26 shaped and dimensioned to receive the tip of an actuating digit, most preferably the index finger and thumb of the user, allowing the user to securely grip the applicator 14 during deformation of the applicator 14 and thus deployment of the patch 12. The recesses 26 also serves to ensure that the finger and thumb of the user do not extend below the underside of the applicator 14 such as to contact the skin S during deployment, which could negatively impact the extent of the downward pressure to be applied at the tips of the microneedles 16 to ensure insertion into the skin S. Referring to
[0056] Referring in particular to
[0057] The actuator is further defined by a corresponding pair of substantially parallel second surfaces 36 one of which is defined on the upper face of each patch half 18, 20, as most clearly illustrated in
[0058] The application system 10 is therefore preferably provided with a releasable lock in the form of a spring biased pin 40 extending from the applicator 14, preferably in-between the tabs 28, 30, to contact the upper face of the patch 12. The pin 40 is arranged to prevent relative displacement of the body portions 22, 24 from the extended to retracted positions until a threshold pressure is applied to the pin 40 to overcome the spring bias, allowing the pin 40 to depressed, which releases the lock and therefore permits the relative displacement of the body portions 22, 24. The threshold pressure is thus chosen to be at or slightly above the pressure required to be applied at the tip of the microneedles 16 to ensure tissue insertion. The tip of the pin 40 is seated in a well 41 provided in the upper face of the patch 12, and the spring bias of the pin against the patch 12 during deployment thus acts to prevent relative translation of the applicator 14 and patch 12. It will be appreciated that any other suitable arrangement of lock may be utilised to provide the above described functionality.
[0059] In order to retain the patch 12 on the applicator prior to deployment of the patch, the system 10 comprises a coupling in the form of a pair of keys 42 provided on each tab 28, 30 and a corresponding pair of keyways 44 provided on the patch 12, one on each patch half 18, 20, within and along which the respective pair of keys 42 is slidably and releasably captured. In the embodiment illustrated the coupling and actuator are integrated with one another, whereby the keyways 44 are formed beneath an overhang on the protrusion 38 which defines the respective second surface 36 and the keys are provided on the tabs 28, 30, effectively forming a stepped extension of the respective first surface 34. The keyway 44 therefor also extends in the same oblique orientation relative to the longitudinal axis LL, and the same cam action will occur as the keys 42 travel along and bear against the keyway 44. The oblique angle can be selected to provide a mechanical advantage in translating the relatively large displacement of the first and second body portions 22, 24 of the applicator 14 into relative displacement of the patch halves 18, 20. The microneedles are only required to be displaced a relatively short distance, for example one fifth the stroke or displacement of the body portions 22, 24, but with sufficient force to pierce the skin S, and so this oblique angle of the first and second surfaces 34, 26 reduces the distance of displacement but increases the force applied to the microneedles 16.
[0060] A pair of openings 46 are located in an upper wall of each keyway 44 which are shaped to permit the keys 42 to pass therethrough, and are located along the keyway 44 such as to be in alignment with the keys 42 only when the tabs 28, 30 have been displaced into the position as illustrated in
[0061] In order to prevent a user from consciously or inadvertently displacing the body portions 22, 24 back towards the extended position, particularly while still engaged with the patch 12, the applicator 14 is preferably provided with at least one, and preferably a pair of non return locks 48 comprising a stepped track 50 formed in the lower face of the first body portion 22 and a resiliently deformable follower 52 projecting into the track 50 from the lower face of the second body portion 24. As the first and second body portions 22, 24 are compressed into the retracted position shown in
[0062] Referring to
[0063] When it is time to remove the patch 12, and referring to
[0064] Referring now to
[0065] The patch 112 comprises slidably engaged patch halves 118,120 and include parallel second surfaces 136 which are also parallel, in use, with a longitudinal axis of the applicator (not shown). The applicator must therefore be adapted to displace a pair of first surfaces (not shown) of the applicator against the second surfaces 136 such as to displace the patch halves 118, 120 from the undeployed state shown in
[0066] The patch 112 may be removed from the skin following use in the same manner as described above for the patch 12.
[0067] Referring now to
[0068] The patch 212 comprises slidably engaged patch halves 218, 220 and includes parallel second surfaces 236 which are also parallel, in use, with a longitudinal axis of the applicator (not shown). The system thus includes an actuator in the form of a cam 70 provided as part of the patch 12 but which may be coupled with the applicator to apply a rotational translation thereto during deployment. The cam 70 defines a pair of first surfaces 234 engageable against the second surfaces 236 in order to open the patch 212. The cam 70 is shown in isolation in
[0069] The cam 70 may be rotated by converting linear displacement of the applicator (not shown) as described above into rotary displacement through any suitable conventional mechanical means (not shown). Rotation of the cam 70 will thus displace the patch 212 from the undeployed state shown in
[0070] To achieve removal of the patch 212 following use a third configuration is required, in which the cam 70 is arranged such that the first surfaces 234 are disengaged from the second surfaces 236, allowing the patch 212 to be closed for removal from the skin. The patch 212 may then be removed in the same manner as described above for the patch 12.
[0071] In a further embodiment illustrated in
[0072] Referring now to
[0073] The patch 412 comprises a pair of patch halves 418, 420 which are displaceable relative to one another between an undeployed state as illustrated in
[0074] In order to assist in removing the patch 412 from a tissue substrate such as the skin the patch 412 preferably comprises an opposed pair of protrusions 456 which may be displaced towards one another to affect a mechanical action of separating or forcing open the patch halves 418, 420, as illustrates in
[0075] It will therefore be understood that the patch 412 is configured to be deployed using a ‘closing’ action and removed using an ‘opening’ action. In this scenario the first surfaces 434 are most preferably and practically located laterally outboard of the second surfaces 436 on the patch 412. This removal opening action could be spring-assisted in a further embodiment.
[0076] It is further envisaged that the system of the invention may be modified such that at the moment of deployment of the patch a mass is simultaneously released perpendicular to the skin S. This energy release momentarily increases downward pressure and may increase initial penetration of the microneedles.