PROTECTION SYSTEMS

Abstract

A protection system includes a mount for attachment to a wear panel of equipment. The mount includes a first portion which engages the wear panel to be protected and a second portion extending from the first portion which engages an adjacent face to be protected. The second portion has a passage which allows sliding movement of a bolt along the passage. A wear part is releasably mounted to the mount and has a first portion that slidingly engages the first portion of the mount and a second portion that engages the second portion of the mount. The second portion of the wear part has a passage arranged to align with the passage through the second portion of the mount when the wear part and the mount are engaged. A bolt extends through the aligned passages to secure the wear part to the mount via a locking member.

Claims

1. A protection system including: a mount adapted to be fixed to a wear panel of equipment or machinery, said mount including a first portion having a face adapted to rest against or engage a face of the wear panel to be protected and a second portion extending from said first portion and adapted to engage an adjacent face to be protected, said second portion having at least one passage therethrough configured to allow entry of a bolt and sliding movement of the bolt therealong to a predetermined position along said passage; a wear part adapted to be releasably mounted to said mount, said wear part having a first portion adapted to slidingly engage said first portion of said mount and a second portion adapted to engage said second portion of said mount, said second portion of said wear part having one or more passages or recesses therein and arranged to at least partially align with respective ones of said one or more passages through said second portion of said mount when said wear part and said mount are in the engaged position; and one or more bolts adapted to extend through said at least one passage in said mount and said at least one passage in said second portion of said wear part to secure said wear part to said mount.

2. A mount for a protection system, said mount including: a first portion having a face adapted to rest against or engage a face of the wear panel to be protected and a second portion extending from said first portion and adapted to engage an adjacent face inclined to the face to be protected, said second portion having at least one passage therethrough and adapted to receive a bolt therein, the at least one passage being configured to allow entry of at least one bolt and subsequent sliding movement of the at least one bolt therealong to a selected predetermined position along said passage; whereby one or more bolts may enter one or more of the at least one passage and slide along the passage to the selected predetermined position.

3. A wear part for a protection system, the wear part including: a first wear portion and a second wear portion extending from said first wear portion, said first wear portion having a mounting face adapted to engage a first face of a mount secured to a wear panel to be protected, and said second wear portion including a mounting face inclined to the mounting face of said first wear portion and adapted to engage a second face of said mount inclined to said first face of said mount; said first wear portion having two spaced apart side portions defining a space therebetween and one or more protuberances extending from each of said side portions towards the opposite side portion and spaced from said mounting face, said protuberances being adapted to engage complementary protuberances or recesses of the mount to which the wear part is to be fixed and configured such that the wear part can slide onto said mount from a disengaged position to an engaged position to locate the wear part on the mount; and said second wear portion having one or more passages extending therethrough, the one or more passages being adapted to receive respective bolts for locking the wear part to the mount.

4. A protection system according to claim 1 wherein the bolts are plow bolts and the predetermined position includes a recess shaped to engage the head of the plow bolt against rotation.

5. A protection system according to claim 1 wherein the mount has one or more openings extending therethrough to provide suitable locations for welding the mount to the panel to be protected.

6. A protection system according to claim 5 including at least one said opening in the first portion and at least one said opening in the second portion.

7. A protection system according to claim 1 wherein said first portion of said mount includes one or more protuberances adapted to slidably engage with complementary protuberances of a wear part.

8. A protection system according to claim 7 wherein said one or more protuberances include a tapered portion or portions adapted to engage complementary tapered recess or recesses on a complementary wear part, the tapers being arranged to force the wear part into closer face to face engagement with the mount.

9. A protection system according to claim 8 wherein the complementary engagement means include tapered portions arranged to tighten the wear part onto the mount against lateral movement or twisting or pivoting movement as the wear part slides from the disengaged position to the engaged position.

10. A protection system according to claim 1 wherein the second wear portion includes a recess adapted to receive therein at least part of the second portion of the mount to which the wear part is to be fixed when in the engaged position.

11. A mount having a portion with a first face and a second face spaced from said first face and an elongate passage extending through said portion from said first face to said second face, said elongate passage being configured to slidingly receive a preselected bolt therein, the preselected bolt having a shank and a head, and one of said first and second faces being configured to engage the head of the selected bolt, said elongate passage being configured to allow entry of the preselected bolt and sliding movement of the bolt therealong to a predetermined position along the passage.

12. A mounting system including a mount and a bolt having a head and a shank, the mount having a portion with a first face and a second face spaced from said first face and an elongate passage extending through said portion from said first face to said second face, said elongate passage being configured to allow entry of the bolt thereto and sliding movement of the bolt therealong to a predetermined position along the passage, and one of said first and second faces being configured to engage the head of the bolt to prevent the head passing through said elongate passage, and said passage and said bolt being configured to prevent rotation of said bolt about its longitudinal axis at least when in the predetermined position.

13. A method of fixing a wear part to a mount including: providing a mount, a bolt and nut, and a wear part; said mount having a portion with a first face and a second face spaced from said first face and an elongate passage extending through said portion from said first face to said second face; said bolt having a head and a shank extending from said head; said wear part having a first face adapted to engage the first face of said mount and a second face adapted to bear against ore or spoil, and a bolt hole or recess extending from said first face to said second face and adapted to receive the shank of the bolt; said elongate passage being configured to allow entry of said bolt thereto and sliding movement of said bolt therealong to a predetermined position in a substantially perpendicular orientation relative to said elongate passage; entering said bolt in said elongate passage and sliding said bolt along said elongate passage to the predetermined position, fitting said wear part to said mount with the shank of said bolt extending through said bolt hole in said wear part and fitting a nut to the shank of said bolt.

14. A wear part for a protection system according to claim 3 wherein said second wear portion has a recess adapted to receive therein at least part of the mount to which the wear part is to be fixed when in the engaged position and one or more passages extending therethrough and adapted to receive one or more bolts respectively for securing the second portion of the wear part to the mount.

15. A protection system according to claim 1 wherein the wear part has at least one jacking passage therein.

16. A protection system according to claim 1 wherein said at least one passage is adapted to receive two or more bolts therethrough and said system further includes a removable spacer between at least two adjacent bolts.

17. A protection system according to claim 16 wherein said removable spacer is configured to engage the heads of said adjacent bolts to assist in preventing movement of said bolts relative to said mount.

18. A protection system according to claim 18 wherein said removable spacer is configured to engage the respective heads and/or shanks of two adjacent bolts.

19. A protection system according to claim 16 wherein said spacer is configured to be retained in said passage by said wear part.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0041] FIG. 1 is a pictorial representation of the bottom of a face shovel bucket with prior art wear pads welded to the outer face of the bottom of the bucket;

[0042] FIG. 2 is a pictorial representation of the bottom of a face shovel bucket with wear pads according to the present invention secured to the outer face of the bottom of the bucket;

[0043] FIG. 3a is a pictorial representation of a weld on mount according to the present invention from the outer face and tailing end;

[0044] FIG. 3b is a pictorial representation of the weld on mount of FIG. 3a from the inner face;

[0045] FIG. 3c is an outer face plan view of the weld on mount of FIG. 3a;

[0046] FIG. 3d is an inner face plan view of the weld on mount of FIG. 3a;

[0047] FIG. 3e is an end view of the weld on mount of FIG. 3a from the trailing end;

[0048] FIG. 3f is a cross-sectional side view of the weld on mount of FIG. 3a from one side along line A - A;

[0049] FIG. 4a is a pictorial representation of a wear pad according to the present invention from the wear face and trailing end;

[0050] FIG. 4b is a pictorial representation of the wear pad of FIG. 4a from the upper side (the side which engages the weld on mount);

[0051] FIG. 4c is an end view of the wear pad of FIG. 4a from the trailing end;

[0052] FIG. 4d is a sectional side elevation along line B - B of the wear pad of FIG. 4a;

[0053] FIG. 4e is an inner face plan view of the wear pad of FIG. 4a;

[0054] FIG. 4f is a sectional end view of the wear pad of FIG. 4e along line C – C;

[0055] FIG. 4g is a sectional view of part of the wear pad of FIG. 4c along line D – D;

[0056] FIG. 4h is a pictorial representation of another wear pad according to the present invention from the wear face and trailing end;

[0057] FIG. 4j is a pictorial representation of the wear pad of FIG. 4h with a tool partially in place ready to assist in removal of the locking block therefrom;

[0058] FIG. 4k is a pictorial representation of the wear pad of FIG. 4h with the tool fully in place ready to lift the locking block therefrom;

[0059] FIG. 4m is a pictorial representation of the wear pad of FIG. 4h with a plastic insert ready to be fitted in the tool recess;

[0060] FIG. 5a is a pictorial representation of a locking member (or locking block) according to the present invention from an outer face;

[0061] FIG. 5b is a pictorial representation of the locking member of FIG. 5a from an inner face;

[0062] FIG. 5c is an end elevation view of the locking member of FIG. 5a;

[0063] FIG. 5d is a sectional side elevation view of the locking member of FIG. 5c along line B-B;

[0064] FIG. 5e is a sectional end elevation view of the locking member of FIG. 5d along line C-C;

[0065] FIG. 6a is a pictorial representation of the mount of FIG. 3a, the wear pad of FIG. 4a and the mount of FIG. 5a in line for assembly and also showing plow bolts and nuts;

[0066] FIG. 6b is a pictorial representation of the mount of FIG. 3a, and the wear pad of FIG. 4a with one of the plow bolts being fitted and in an intermediate position;

[0067] FIG. 6c is a pictorial representation of the mount of FIG. 3a, and the wear pad of FIG. 4a with the plow bolts fitted and ready for the locking member to be fitted;

[0068] FIG. 6d is a pictorial representation of the mount of FIG. 3a, and the wear pad of FIG. 4a with the plow bolts fitted and the locking member being fitted;

[0069] FIG. 6e is a pictorial representation of the mount of FIG. 3a, and the wear pad of FIG. 4a with the locking member fitted and the nuts loose;

[0070] FIG. 6f is a pictorial representation of the mount of FIG. 3a, and the wear pad of FIG. 4a with the locking member fully fitted to lock the wear pad to the locking member which has already been welded to the bucket panel;

[0071] FIG. 7a is an upside-down pictorial representation of the first stage of fitting the wear pad of FIG. 4a to the weld on mount of FIG. 3a with the wear pad ready to be pushed onto the weld on mount into the release position;

[0072] FIG. 7b is an upside-down pictorial representation of the second stage of fitting the wear pad of FIG. 4a to the weld on mount of FIG. 3a with the wear pad already pushed onto the weld on mount and in the release position;

[0073] FIG. 7c is an upside-down pictorial representation of the third stage of fitting the wear pad of FIG. 4a to the weld on mount of FIG. 3a with the wear pad already slid into the engaged position;

[0074] FIG. 7d is an underside view of the wear pad of FIG. 4a fitted to the weld on mount of FIG. 3a but with the plow bolts omitted;

[0075] FIG. 7e is a view of the wear pad of FIG. 4a fitted to the weld on mount of FIG. 3a from the outer face with the locking member and plow bolts fitted;

[0076] FIG. 8a is a pictorial representation of the underside of a face shovel bucket with the requisite number of weld on mounts of the type illustrated in FIG. 3a welded to the underside of the bucket ready to receive thereon the corresponding number of wear pads of the type illustrated in FIG. 4a;

[0077] FIG. 8b and FIG. 8c are pictorial representations of the wear pads of the type illustrated in FIG. 4 are a being fitted to one column of weld on mounts;

[0078] FIG. 8d and FIG. 8e are pictorial representations of two wear pads already fitted to two weld on plates;

[0079] FIG. 8f and FIG. 8g are pictorial representations of a wear pad fitted to one mount in a column of weld on mounts;

[0080] FIG. 9 is a pictorial representation of the underside of the face shovel bucket with wear pads fully fitted across the bottom face.

[0081] FIG. 10 is a pictorial representation of the bottom of a face shovel bucket with wear pads and heel shrouds according to the invention secured to the outer face and the side walls of the bucket;

[0082] FIG. 11 is an enlarged view of a portion of the bucket shown in FIG. 10 showing the heel shroud fitted on a mount according to the invention;

[0083] FIG. 12 is an enlarged view of the portion shown in FIG. 11 with the heel shroud removed from the mount according to the invention;

[0084] FIG. 13a is a pictorial representation of a weld-on mount for mounting a heel shroud according to the invention looking at the outer face from the inner end;

[0085] FIG. 13b is a pictorial representation of the weld-on mount of FIG. 13a looking at the inner face from the inner end;

[0086] FIG. 13c is a plan view of the weld-on mount of FIG. 13a looking at the outer face;

[0087] FIG. 13d is a plan view of the weld-on mount of FIG. 13a looking at the inner face;

[0088] FIG. 13e is an end view of the weld-on mount of FIG. 13a from the trailing end;

[0089] FIG. 13f is a cross-sectional side view of the weld-on mount of FIG. 13a from one side along line A - A;

[0090] FIG. 14a is a pictorial representation of a wear part being a heel shroud according to the present invention looking at the wear face (outer face) from the trailing end;

[0091] FIG. 14b is a pictorial representation of the heel shroud of FIG. 14a looking at the inner face (the face which engages the weld on mount);

[0092] FIG. 14c is an end view of the heel shroud of FIG. 14a from the trailing end;

[0093] FIG. 14d is a sectional side elevation along line B-B of the heel shroud of FIG. 14a;

[0094] FIG. 14e is a plan view of the inner face of the heel shroud of FIG. 14a;

[0095] FIG. 14f is a sectional end view of the heel shroud of FIG. 14a along line C–C;

[0096] FIG. 14g is a sectional view of part of the heel shroud of FIG. 14a along line D–D;

[0097] FIG. 14h is a pictorial representation of the weld-on mount of FIG. 13a and heel shroud of FIG. 14a with other components in line for assembly;

[0098] FIG. 15a is a pictorial representation of a bolt retainer component for locking the heel shroud of FIG. 14a to the mount as seen in the assembly of FIG. 14h;

[0099] FIG. 15b is a plan view of the component of FIG. 15a;

[0100] FIG. 16 is a pictorial representation of a device for assisting the installation and removal of heel shrouds according to the present invention; and

[0101] FIG. 17 is a pictorial representation of the device of FIG. 16 with the heel shroud of FIG. 14a mounted thereto;

DETAILED DESCRIPTION OF THE EMBODIMENTS

[0102] The prior art face shovel bucket 01 illustrated in FIG. 1 has a bottom panel 11 which extends rearward from a front cutting lip 12 and is contiguous with a rear wall (not shown), and two spaced apart opposing side walls 13 and 14. An array of wear pads 16 arranged in rows and columns are welded to the outer face of the bottom panel 11 to form an almost continuous external liner which can be removed and replaced. However, in order to remove the wear pads, the weld material has to be removed by gouging or grinding or similar operation which can be time-consuming and costly.

[0103] The face shovel bucket 10 illustrated in FIG. 2 is the same as the face shovel bucket 01 illustrated in FIG. 1 except that it has been fitted with wear mounts and wear pads according to the present invention instead of the prior art wear pads as will be described in more detail later.

[0104] The wear mount 20 illustrated in FIGS. 3a to 3f is manufactured in one piece of cast steel and has a first portion (or mid portion) 21 of generally rectangular form with a leading end 22, an opposite trailing end 23, and two spaced apart opposite sides 24 and 25. Opposed pairs of protuberances 26 and 27, 28 and 29, and 30 and 31 extend outwardly from the sides 24 and 25 respectively, the protuberances being shaped to engage with complementary recesses provided in a wear pad as will be described later.

[0105] Suitably, the mount has a slightly curved lower face (or inner face) 33 as can be seen in FIG. 3f which is adapted to rest on the curved wear face of the panel to which the mounts are to be secured by welding, the lower face of the protuberances being contiguous to some extent with the lower face of the mid-portion.

[0106] The mount has a generally planar upper face (or outer face) 34 spaced from the lower face 33 and generally parallel thereto although not curved. However, in other embodiments, the upper face 34 could also be curved in much the same manner about the same axis but at a greater radius. In other embodiments the lower face 33 may be planar to suit a planar flat panel to be protected, for example, the bottom panel of a dragline bucket. In such case, the upper face 34may also be planar. In some cases, the thickness of the mount may vary from end to end to achieve a flat or curved wear face as desired.

[0107] The leading end 22 extends fully across the width of the mid-portion 21 while the trailing end 23 extends fully across the width of the mid portion and across the width of the protuberances 30 and 31 such that the protuberances 30 and 31 together with the midportion define the trailing end while only the mid portion defines the leading end.

[0108] Advantageously, the leading faces 36 to 41 of the protuberances 26 to 31 taper rearwards away from the leading end 22 and outwards from the mid-portion 21 at about 55 degrees which allows three protuberances to fit along each side. The leading faces 36 to 41 also taper upwards from the lower face to the upper face at a true angle of about 55 degrees.

[0109] Advantageously, the spacing 42 between the adjacent protuberances, for example between protuberances 26 and 28 or 28 and 30 is selected to accommodate corresponding protuberances provided on the wear pads so that the wear pad can be pushed onto the mount and then slid into the locking position as will be described in more detail later.

[0110] Two passages 46 and 47 (the welding passages), one adjacent the leading end and one adjacent the trailing end extend through the first portion (or mid portion) and almost fully across the mid-portion, the passages being of sufficient width in the leading end towards trailing end direction to allow a MIG welding nozzle to fully weld the mount to the panel to which it is to be affixed by way of a fillet weld all around the internal perimeter of those two passages 46, 47.

[0111] A recess 48 is provided in the mount between the two welding passages, the recess being generally rectangular in shape and adapted to receive partially therein a locking member or locking block of generally rectangular prism form as will be described in more detail later. The recess 48 has a floor 49 which the locking member is intended to engage and an elongate passage 51 extends through the mid portion of from the floor 49 to the inner face 33. The elongate passage has two opposed narrow end portions 52 and 53 contiguous with a larger centre portion 54. Advantageously, the centre portion is generally circular in cross section and adapted to receive therethrough from the upper face of the midportion, the head of a plow bolt. Suitably, the narrow end portions are rectangular in cross section and sized to allow the square shank portion of the selected plow bolts to slide therein to their desired positions at the respective ends of the narrow and portions 52 and 53 without rotating about the bolt axis. As can be seen in FIG. 3f, recesses 56 are provided in the mid-portion to accommodate the heads of the plow bolts therein, the recesses being shaped to prevent the plow bolts from rotating relative to the mount.

[0112] The wear plate 60 illustrated in FIGS. 4a to 4g is manufactured in one piece of cast steel and is generally of square form. The wear plate has a first portion (or wear portion) 61 of generally rectangular form with a leading end 62, an opposite trailing end 63, and two spaced apart opposite side portions 64 and 65 depending from the wear portion 61.

[0113] The wear portion 61 has an upper face 66 adapted to bear against ore or spoil to be moved and a lower face 67 spaced from said upper face between the side portions 64 and 65 and adapted to rest on or adjacent the mount 20 when the mount is secured to a wear panel to be protected.

[0114] Opposed pairs of protuberances 68 and 69, 70 and 71, and 72 and 73 extend inwardly from the side portions 64 and 65 respectively, the protuberances being shaped to engage with complementary protuberances 26 to 31 provided on the mount 20. In that respect, it will be appreciated that the protuberances 68 to 73 of the wear plates have respective inner faces 68a to 73a which are arranged to fit within the respective spaces 42 of the mount 20.

[0115] Suitably, the lower face (or inner face) 67 is generally planar to match upper face (or outer face) 34 of the mount. However, in cases where the mount has a curved upper face, the inner face of the wear plate can have a corresponding curve.

[0116] Advantageously, the leading faces 78 to 83 of the protuberances 68 to 73 taper rearwards away from the leading end 22 and outwards away from the opposite side at about the same angle as the corresponding protuberances of the mount. The leading faces 78 to 83 also taper downwards away from the inner or lower face 67 towards the opposite side at a true angle of about 45 degrees.

[0117] A passage 86 is provided in the wear pad, more or less centrally located, the passage corresponding in shape to the recess 48 in the mount 20 and being generally rectangular in cross section parallel to the inner face 67. The passage is shaped and sized to receive therein the same locking member or locking block of generally rectangular prism form mentioned earlier. Two opposite further recesses 87 extend into the wear portion 61 from passage 87 for receiving therein a lifting tool for removing the wear pad from the mount when replacement is required.

[0118] The alternative wear pad 160 illustrated in FIG. 4h is the same as that illustrated in FIG. 4a in most respects and accordingly corresponding features will be referenced by corresponding numbers except prefaced by a “1”. The main difference from wear pad 60 is that an additional recess 203 is provided for receiving therein a different tool for assisting in removal of the wear pad from the mount when replacement is required. For that purpose, the recess is generally shaped in cross section from side to side like an upside down “T” with a top portion 203a which forms the leg of the “T” and a bottom portion 203b which forms the head of the “T” thereby providing spaced apart shoulders 203c and 203d on opposite sides of the leg of the “T”. The shoulders are suitably sized for engagement by a lifting tool as will now be described.

[0119] As can be seen in FIGS. 4j and 4k, the lifting tool 310 has a substantially upside down “T” shaped bottom portion 311 forming the head of the “T” suitably sized for engagement in recess portion 203a and an extended handle portion 312 forming the leg of the “T” and providing a lifting leg for the tool. Suitably, the bottom portion of the “T” is a comfortable fit in the bottom portion of the recess and the lifting leg is a comfortable fit in the handle portion of the recess whereby it supports the wear pad during removal of a worn wear pad.

[0120] As can be seen in FIG. 4m, an upside down “T”-shaped plastic plug 410 is also provided to fill recess 203 when a new wear plate is being fitted. In that respect, the plug fills recess 203 until it is removed after removal of retainer block 190 from passage 186 to inhibit build-up of fines therein until it is removed to allow access of the lifting tool 310.

[0121] The locking member (or locking block) 90 illustrated in FIGS. 5a and 5b is substantially a rectangular prism having an upper face 91, a lower face 92, opposed side faces 93 and 94, and opposed end faces 95 and 96. Two spaced apart passages 97 extend through the mounting block from the upper face 91 to the lower face 92, the passages 97 having an end portion 98 adjacent the lower face which is square in cross section and opens into a larger portion 99 adjacent the upper face which is circular in cross section. Suitably, the lower square cross-section portion is adapted to engage with the square had portion of a plow bolt while the upper circular cross-section portion is adapted to rotatably receive therein a nut for the plow bolt. A passage 100 extends from one of the cylindrical portions 99 to the other for receiving therein a lifting tool for lifting the mounting block from the wear pad when replacement is required.

[0122] In use, a plurality of mounts 20 are welded to the outer face of the bottom panel 11 of excavator or face shovel bucket 10 to form an array in which the bottom panel will be more or less entirely covered by the wear pads 60 when fitted to the mounts 20.

[0123] In the first step, mounts 20 are welded to the bottom panel of the bucket in the desired spaced apart positions as can be seen in FIGS. 8a to 8d by fillet welds along leading end 22 and trailing end 23 and within obround weld passages 46 and 47.

[0124] When all the mounts have been welded to the bottom panel, the wear pads 60 are fitted to the mounts. The fitting step involves aligning the protuberances 68 to 73 of the wear pad with the spaces 42 between adjacent protuberances 26 to 31 and then pushing the wear pad into the “release position”. At that point, it will be appreciated that the wear pad is not secured to the mount. The securing step which follows requires the wear pad to slide along outer face 34 of the mount from the release position to the engaged position, wherein the tapered faces 78 to 83 of the wear plate protuberances engage with the complementary tapered faces 36 to 42 of the mount protuberances.

[0125] It will be appreciated that the arrangement of the tapered faces is such that the tapers pull the wear pad into facial engagement with the mount and also tighten the wear pad against the sides of the mount thereby preventing or at least inhibiting sideways movement of the wear pad relative to the mount, longways movement from the leading end towards the trailing end, screwing or pivoting movement of the wear pad relative to the mount about a perpendicular axis extending from the outer face of the mount, and skewing movement as well. Advantageously, leading end portion 22a of the mount 20 engages within leading end recess 62a of the wear pad close to the leading end 22 while trailing end 23 engages with tapered faces 78 and 79 of the wear pad.

[0126] Referring to FIGS. 6A-6C, upon the wear pad 60 being moved to the engaged position on the mount 20, the locking member (or locking block) 90 is ready to be fitted. Firstly, the plow bolts 101 are fitted to the mount 20. Initially, the head of the first plow bolt is pushed through large centre portion 54 of centre passage 51 and rotated about its longitudinal axis to align the square part of the shank with the narrow portion 52 or 53 of the passage and then the bolt is slid to one end. The same process is then carried out for the second plow bolt except that it is pushed to the other end of the remaining narrow portion so that the two bolts extend outwards from the floor 49 of recess 48.

[0127] Referring to FIGS. 6D-6F, once the plow bolts are in position, the locking member is slid onto the two bolts 101 and then the nuts 102 are screwed onto the bolts and tightened thereby pulling the locking block into the passage 86 of the wear pad 60 and partially through that passage to engage in recess 48 of the mount 20. It will be appreciated that movement of the wear pad relative to the mount is prevented by engagement of the leading face of the locking member with the leading face of recess 48 and passage 86 as well as engagement of the trailing face of the locking member with the trailing face of recess 48 and passage 86.

[0128] As can be seen in FIG. 4b, a plurality of blind recesses 85 are provided in the wear pad and those passages terminate at a plane parallel to inner face 67 to provide a suitable wear indicator to the extent that a machine operator will know when to replace the pads when those passages become visible.

[0129] The face shovel bucket 410 illustrated in FIG. 10 is the same as the face shovel bucket 10 illustrated in FIG. 2 except that it has been fitted with heel mounts 400 according to the invention and heel shrouds 460 according to the invention as will be now described in more detail.

[0130] The heel mount 400 illustrated in FIGS. 13a to 13f is manufactured in one piece of cast steel and has a first portion 402 of generally rectangular form and a second portion 403 contiguous with the first portion and extending therefrom at right angles, whereby the first portion 402 can rest against the outer face of the bottom (or floor) 411 of the bucket 410 and the second portion 403 can rest against the outer face of the side wall 413 or 414 of the bucket as can be seen in FIG. 12 where the heel shrouds have been removed. Suitably, in other embodiments of the invention, the second portion extends from the first portion at an acute angle or an obtuse angle to suit the angle which the side wall of the bucket makes with the floor.

[0131] The first portion of the heel mount 400 has an upwardly tapered leading edge portion 422 and upwardly tapered opposite trailing edge portion 423 having respective outer edges 422a and 423a which in use are spaced from the outer face of the bucket floor to allow the heel shroud to slide thereon in much the same manner as previously described in relation to the wear pads. Suitably, the edge portions extend away from the second portion 403 and terminate at a free inner end 424 which in use will abut or almost abut wear pads of the type shown in FIG. 2 which are mounted to the outer face of the bucket floor.

[0132] Although each edge portion 422 and 423 is of a continuous form from the second portion 403 to the free inner end 424, in other embodiments of the invention, they are comprised of two separated protuberances having much the same form as the protuberances of the wear pad mounts illustrated in FIG. 3.

[0133] Suitably, the first portion 402 of the mount 400 may have a slightly curved inner face 433 as can be seen in FIG. 13d which is adapted to rest on the curved wear face of the panel to which the mounts are to be secured by welding. However, in buckets where the panel to be protected is flat no curvature is required. In some embodiments of the invention, both the inner face and the outer face may be curved to suit the curvature of the bucket.

[0134] Two pairs of spaced apart passages 446 and 447 (the welding passages) extend fully through the first portion 402, one pair adjacent the leading edge and one pair adjacent the trailing edge, the passages being of sufficient width to allow a MIG welding nozzle to fully weld the mount to the panel to which it is to be affixed by way of a fillet weld all around the internal perimeter of the passages.

[0135] The second portion 403 of the mount 400 has similar spaced apart welding passages 448 located centrally thereof for welding the mount to the side panel of the bucket.

[0136] The second portion 403 is substantially rectangular in form extending away from the first portion 402 and is generally defined by two parallel spaced apart side edges 405 and 406 which terminate in a free end edge 404 distal from the first portion 402.

[0137] Two spaced apart parallel slots 407a and 408a are provided in the second portion adjacent the respective side edges and parallel thereto for supporting a bolt head therein. The two slots 407a and 408a open to a centrally located passage 409 which has a diameter substantially larger than the width of each passage via entry slots 407b and 408b in a manner similar to that shown in FIG. 3. In another version, the two slots 407a and 407b open to the respective side edges 405 and 406 via respective entry slots which extend generally at right angles to their respective support slots in which case the access passage 409 is not required.

[0138] Advantageously, each slot is configured to house the head of a number of plow bolts and for that purpose has a wider tapered portion configured to engage the conical portion of the plow bolt head contiguous with a narrower rectangular portion (when viewed in cross section) to engage the square part of the plow bolt head. At the inner side the conical (or tapered) face joins another flat face configured to house the cylindrical part of the plow bolt head. The slot is suitably configured such that the plow bolts can be fitted after the mount has been welded to the bucket side wall and the bolt is retained in the slot by engagement of the end of the head against the outer face of the bucket wall. That is to say, the face of each slot has two opposed parallel generally rectangular faces which are shaped and sized to slidingly receive and engage the opposite side faces of the square part of the head of a selected plow bolt to prevent rotation of the plow bolt about its longitudinal axis.

[0139] It will be appreciated that a number of plow bolts can be fitted to each slot via the entry slot and slidingly moved into the support slots and therealong to a predetermined position. Typically, the predetermined positions will be at the blind end of the support slot which will be described in more detail later. In this particular embodiment, each slot accommodates two bolts which are fitted to the opposite end portions of the respective slots.

[0140] The wear part 460 illustrated in FIGS. 14a to 14g is manufactured as one piece of cast steel with a first portion 461 and a second portion 462 extending from an end portion of the first portion and contiguous therewith substantially at a right angle. The first portion is of generally rectangular form with a leading edge portion 463 and an opposite trailing edge portion 464. Similarly, the second portion has a leading edge portion 465 and a trailing edge portion 466 which are contiguous with the leading and trailing edge portions of the first portion. The outer faces of the contiguous edge portions effectively form a generally “L” shaped face.

[0141] The leading and trailing edge portions include opposed protuberances extending inwards towards each other to define lip portions 463a and 464a which are configured to engage the respective leading and trailing edge portions 422 and 423 of the first portions of the mount to hold the first portion of the heel shroud onto the first portion of the mount when in the engaged position.

[0142] The first portion 461 has an outer face 467 adapted to bear against ore or spoil to be moved and an inner face 468 which extends between the leading and trailing edge portions 463 and 464 and is adapted to rest on or adjacent the mount 400 when the mount is secured to a wear panel to be protected.

[0143] The second portion 462 has a recess 469 extending between the leading and trailing edge portions 465 and 466 which is configured to receive therein more or less the whole of the second portion 403 of the mount 400. Suitably, the recess is defined in part by an inner face 469a which is configured to abut the outer face 403a of the second portion of the mount.

[0144] Four bolt holes or passages 471 to 474 are provided in the second portion 462 of the heel shroud and are arranged to align substantially with the end portions of the bolt support slots 407a and 407b in the second portion of the mount 400, whereby when fitted the bolts 491 to 494 respectively will extend from the slots, and through the second portion of the heel shroud whereupon nuts 496 can be screwed onto the respective bolts thereby locking the heel shroud to the mount. Threaded jacking holes 488 and 489 are also provided in the second portion 462 to assist with removal of the heel shroud from the mount when required for replacement. Lifting lugs 498 and 499 are provided on the respective first and second portions to assist with installation of the heel shrouds on the mounts,

[0145] As can be seen in FIG. 14h, before the heel shroud is fitted to the mount, bolt retainer 481 is fitted between the two bolts in slot 407a and bolt retainer 482 is fitted between the two bolts in slot 408a to locate the respective bolts at their predetermined positions at the ends of the respective slots.

[0146] Advantageously, the bolt retainers are shaped to fill the slots between the respective bolts so that the outer face of each retainer is level with the face 403 of the second portion of the mount, whereby the inner face 469a of the heel shroud will engage with the bolt retainers and hold them in place. It will also be appreciated that the ends of the retainers are shaped to engage the opposed flat faces of the square portion of the bolt heads and the adjacent conical portions. Consequently, the bolt heads will be effectively fully engaged on all flat sides of the square portion and fully around the conical portion. Effectively, the arrangement of the slots and the bolt retainers creates an artificial bore shaped to fully engage the bolt head and engagement of the bolt retainer by the inner face of the wear part holds the bolt retainer securely in place.

[0147] It will be appreciated that the heel shroud is fixed in position by several mechanisms. Firstly, the lips or protuberances 422 and 423 of the mount engage with the lips 463a and 464a of the heel shroud to fix the shroud against movement perpendicular to the bucket floor, secondly, the second portion of the mount engages in the recess 469 of the heel shroud thereby inhibiting movement of the second portion of the heel shroud in a leading or trailing direction, and thirdly, the bolts lock the heel shroud to the mount and inhibit sideways movement of the heel shroud.

[0148] The bolt retainers 481 and 482 are identical so only one will be described. They are substantially rectangular prisms with identical end portions suitably shaped to partially engage with the heads of each pair of plow bolts 491 and 493 or 492 and 494 (as the case may be). As can be seen in FIG. 15, the end portion is cast or machine with a cylindrical segment 481a corresponding to a corresponding segment of the cylindrical head portion of a plow bolt and a contiguous conical segment 481b corresponding to the adjacent conical portion of the plow bolt which in turn is contiguous with a flat face 481c corresponding to one of the flat faces of the plow bolt head. A passage 483 extends through the bolt retainer to form a lifting point.

[0149] Suitably, when a plow bolt is fitted to slot 407a or slot 408a, one flat face of the head will engage the flat face defining the end of the slot, two opposite flat faces of the head will engage the flat side faces defining the slot and the remaining flat face of the head will engage the flat end face 481c of the bolt retainer. Similarly, the conical face will engage the corresponding conical face about the slot and the conical face of the bolt retainer while the cylindrical face of the bolt head will engage the cylindrical face about the slot and the segment of cylindrical face of the bolt retainer. Advantageously, the bolt head will be fully supported, and the bolt retainer will be held in position in the slot by the wear part in one direction and by the plow bolt at the opposite end of the slot.

[0150] The fitting device 510 illustrated in FIG. 15 includes a front round plate 511 and a similar rear round plate 512 spaced from the front plate. The front plate has a ring of holes 513 therein adjacent its periphery and rear plate 514 therein has a corresponding ring of holes 515 therein. The holes in the two plates are axially aligned and suitably sized to mount a shackle thereto for connection to a hoist or crane by a chain or other suitable rigging.

[0151] The two round plates are fixed to each other by two diametrically opposite elongate rectangular members 516 and 517 extending between the plates and beyond the rear plate and is welded thereto. Another plate 218 is mounted to the rectangular members and spaced behind the rear plate and parallel thereto. That plate has opposite hand holes 519 and a rearwardly extending handle to provide for manually adjusting the position of the device.

[0152] Two spaced apart elongate lifting members 521 and 522 extend from the front plate perpendicular thereto and a removable pin 523 extends through aligned holes extending through the outer end portions of the two lifting members and is secured thereto by an “R” pin 524. Additionally, a stabilising member or pin 525 extends forward from the front plate diametrically opposite the two lifting members.

[0153] As can be seen in FIG. 17, a heel shroud 460 is secured to the front plate in three locations, firstly by way of pin 523 extending through upper lifting lug 498 and secondly by pin 525 extending through lower lifting lug 499 and been secured by R pins 523 and 526 respectively. Thirdly, the heel shroud is secured by one or two bolts passing through holes 527 or 528 in the front plate of the device depending on the size of the heel shroud and screwing into the jacking holes 488 and 489.

[0154] In order to fit a heel shroud to a bucket, the heel shroud is mounted to the front plate as shown in FIG. 17 and the device together with the mounted heel shroud is lifted by fitting a D shackle to one of the holes 513 in the front plate. The hole selected for the D shackle depends on the position of the heel shroud being fitted, that is, the angle which the shroud makes to the heel of the bucket. In that respect, the hole is selected so that when the device is lifted, the heel shroud will rotate about the longitudinal axis 530 of the device through an arc depending on the hole selected.

[0155] In order to remove the device from the newly fitted heel shroud, the D shackle is moved to a selected hole in the rear plate instead of the front plate because the device without the heel shroud will be much lighter and consequently the lifting point should be further from the bucket. Once the D shackle has been moved the bolt/s are removed from the jacking holes to fully release the device.

[0156] While the foregoing description has been given by way of illustrative example of the invention, it will be understood that the invention may be embodied in many other forms and all such forms are deemed to fall within the broad scope and ambit of the invention as defined by the appended claims.