Alcohol soluble protein gas-liquid interface self-assembled porous membrane and preparation method thereof
11939440 ยท 2024-03-26
Assignee
Inventors
Cpc classification
C08J2389/00
CHEMISTRY; METALLURGY
B01D69/00
PERFORMING OPERATIONS; TRANSPORTING
C08J9/28
CHEMISTRY; METALLURGY
B01D67/0002
PERFORMING OPERATIONS; TRANSPORTING
B01D71/74
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01D67/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An alcohol soluble protein gas-liquid interface self-assembled porous membrane and a preparation method thereof are provided. The alcohol soluble protein gas-liquid interface self-assembled porous membrane is prepared from an alcohol soluble protein membrane storage solution by an anti-solvent method. The porous interface membrane is rapidly prepared by an alcohol soluble protein interface self-assembled one-step method and can be rapidly formed within 4 seconds, which greatly improves the preparation efficiency of the alcohol soluble protein membrane. The structure (size, pore diameter, micro porosity) of the alcohol soluble protein interface self-assembled porous membrane is precisely regulated and controlled by regulating and controlling process parameters, and a new preparation solution of an alcohol soluble protein base membrane, which is more efficient and has a modifiable structure compared with an alcohol soluble protein membrane prepared by a traditional solvent evaporation method, is developed.
Claims
1. A method for preparing an alcohol soluble protein gas-liquid interface self-assembled porous membrane, comprising the following steps: S1, adding an alcohol soluble protein into a good solvent to be dissolved to obtain a membrane storage solution with an alcohol soluble protein concentration of 10 to 30 wt %; S2, regulating and controlling a temperature of an anti-solvent to be 25? C. to 40? C.; and S3, dropping the membrane storage solution in the S1 into the anti-solvent in the S2 to form a self-assembled porous membrane; wherein pH of the anti-solvent is 3.0 to 10.0, and an ionic strength thereof is 0 to 700 mM; wherein the good solvent comprises any one of 50% to 90% (v/v) of an aqueous ethanol solution, 60% to 90% (v/v) of an aqueous methanol solution, 60% to 100% (v/v) of an aqueous acetic acid solution and 70% to 90% (v/v) of an aqueous acetone solution; wherein 100% (v/v) of the aqueous acetic acid solution means a pure acetic acid; wherein the anti-solvent comprises any one of water, 0.1% to 50% (v/v) of an aqueous ethanol solution, 0.1% to 60% (v/v) of an aqueous methanol solution, 0.1% to 60% (v/v) of an aqueous acetic acid solution and 0.1% to 70% (v/v) of an aqueous acetone solution; titration of the anti-solvent in the S3 is single titration, and a volume ratio of the membrane storage solution to the anti-solvent during titration is 1:(500 to 10,000).
2. The method according to claim 1, wherein the alcohol soluble protein comprises any one of gliadin, zein, kafirin and hordein.
3. An alcohol soluble protein gas-liquid interface self-assembled porous membrane prepared by the method of claim 1.
4. An alcohol soluble protein gas-liquid interface self-assembled porous membrane prepared by the method of claim 2.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF THE EMBODIMENTS
(15) The present invention is further illustrated below in combination with the appended drawings of the specification and specific implementations, but embodiments do not limit the present invention in any form. Unless otherwise specified, raw material reagents used in the embodiments of the present invention are conventionally purchased raw material reagents.
(16) A test method for a pore diameter of an interface membrane: a microscopic morphology of the interface membrane is taken by a scanning electron microscope (SEM) under conditions of a 10.00 KV voltage and a 5.00 KX magnification, pore diameters in SEM pictures of different parts of the membrane are measured by imageJ software, firstly, a scale is set, the pictures are turned into gray, pore diameter sizes thereof are measured, five-point sampling is conducted, and multiple pore diameters are calculated to take an average value.
(17) A test method for a porosity of an interface membrane: the porosity is defined as a ratio an area of pores to a total area of a material, ranging from 0 to 100%. The porosity of the material directly reflects the compactness of the material. The porosity thereof is measured by imageJ software. Firstly, a scale is set, pictures are turned into gray, the parts except the scale in the SEM pictures are frame-selected, a threshold is adjusted, pores are selected, and Measure is clicked to measure the porosity.
(18)
Embodiment 1 Preparation of Interface Membrane by Zein Interface Self-Assembled One-Step Method
(19) (1) 2.0 g of zein was weighed to be added into 8.0 mL of an aqueous ethanol solution with a volume fraction of 80%, stirred and subjected to ultrasonic until the zein was completely dissolved, and a zein membrane storage solution with a mass fraction of 20% was prepared;
(20) (2) 50 mL of a deionized water anti-solvent was taken, pH thereof was 5.2, and a temperature thereof was controlled to be 25? C.; and
(21) (3) one drop of the zein membrane storage solution obtained in the step (1) was dropped into the anti-solvent in the step (2) in 50 ?L/drop to self-assemble to form a porous membrane.
(22)
Embodiment 2 Preparation of Interface Membrane by Zein Interface Self-Assembled One-Step Method
(23) Same as Embodiment 1, a difference lied in that in step (1), a zein membrane storage solution with a mass fraction of 15% was prepared by an aqueous ethanol solution with a volume fraction of 80%.
(24)
Embodiment 3 Preparation of Interface Membrane by Zein Interface Self-Assembled One-Step Method
(25) Same as Embodiment 1, a difference lied in that in step (1), a zein membrane storage solution with a mass fraction of 10% was prepared by an aqueous ethanol solution with a volume fraction of 80%.
(26)
Embodiment 4 Preparation of Interface Membrane by Zein Interface Self-Assembled One-Step Method
(27) Same as Embodiment 1, differences lied in that in step (1), a zein membrane storage solution with a mass fraction of 30% was prepared by an aqueous ethanol solution with a volume fraction of 80%; in step (2), a temperature of deionized water was controlled to be 40? C.
(28) Membrane forming time of an alcohol soluble protein gas-liquid interface self-assembled porous membrane prepared in this embodiment was 2.5 seconds, a pore diameter of the interface membrane was 2.78 ?m, and a micro porosity of the membrane was 52.67%.
Embodiment 5 Preparation of Interface Membrane by Zein Interface Self-Assembled One-Step Method
(29) Verifying an influence of different temperatures of an anti-solvent on membrane formation:
(30) Same as Embodiment 1, a difference lied in that in step (2), temperatures of a deionized water anti-solvent were controlled to be 25? C., 30? C. and 40? C., respectively. Membrane forming time of obtained alcohol soluble protein gas-liquid interface self-assembled porous membranes was 3.0 seconds, 2.7 seconds and 1.8 seconds, respectively, pore diameters of the interface membranes were 2.36 ?m, 1.52 ?m and 0.74 ?m, respectively, and micro porosities of the membranes were 42.56%, 37.37% and 28.37%.
(31)
Embodiment 6 Preparation of Interface Membrane by Zein Interface Self-Assembled One-Step Method
(32) Verifying an influence of different concentrations of an aqueous ethanol solution as a zein good solvent on membrane formation:
(33) Same as Embodiment 1, a difference lied in that in step (1), a zein was dissolved with 70% (v/v), 80% (v/v) and 90% (v/v) of an aqueous methanol solution, respectively. Membrane forming time of obtained alcohol soluble protein gas-liquid interface self-assembled porous membranes was 3.2 seconds, 3.0 seconds and 2.7 seconds, respectively, pore diameters of the interface membranes were 1.37 ?m, 2.36 ?m and 3.17 ?m, respectively, and micro porosities of the membranes were 30.15%, 42.56% and 48.36%.
(34)
Embodiment 7 Preparation of Interface Membrane by Zein Interface Self-Assembled One-Step Method
(35) Verifying an influence of different pH of an anti-solvent on membrane formation:
(36) Same as Embodiment 1, a difference lied in that pH of a deionized water anti-solvent was regulated to be 3.0, 5.2, 6.2 (isoelectric point), 7.0 and 9.0 by sodium hydroxide and/or hydrogen chloride, respectively.
(37) Membrane forming time of obtained alcohol soluble protein gas-liquid interface self-assembled porous membranes was 3.2 seconds, 3.0 seconds, 2.9 seconds, 3.1 seconds and 3.5 seconds, respectively, pore diameters of the interface membranes were 2.15 ?m, 2.36 ?m, 2.47 ?m, 1.96 ?m and 2.17 ?m, respectively, and micro porosities of the membranes were 45.32%, 42.56%, 34.56%, 45.67% and 43.23%.
(38)
Embodiment 8 Preparation of Interface Membrane by Zein Interface Self-Assembled One-Step Method
(39) Verifying an influence of different ionic strengths of an anti-solvent on membrane formation:
(40) Same as Embodiment 1, a difference lied in that an ionic strength of a deionized water anti-solvent was regulated to be 50 mM, 100 mM, 200 mM and 500 mM by sodium chloride.
(41) Membrane forming time of obtained alcohol soluble protein gas-liquid interface self-assembled porous membranes was 2.5 seconds, 2.6 seconds, 3.0 seconds and 3.5 seconds, respectively, pore diameters of the interface membranes were 1.83 ?m, 0.51 ?m, 0.34 ?m and 0.21 ?m, respectively, and micro porosities of the membranes were 42.31%, 23.11%, 15.22% and 6.37%. A contact angle of an upper surface of the zein interface membrane prepared in this embodiment was larger than that of a lower surface thereof.
(42)
Embodiment 9 Preparation of Interface Membrane by Gliadin Interface Self-Assembled One-Step Method
(43) Same as Embodiment 1, a difference lied in that the zein was replaced with gliadin.
(44) Membrane forming time of an alcohol soluble protein gas-liquid interface self-assembled porous membrane prepared in this embodiment was 3.2 seconds, a pore diameter of the interface membrane was 2.19 ?m, and a micro porosity of the membrane was 33.56%.
Embodiment 10 Preparation of Interface Membrane by Kafirin Interface Self-Assembled One-Step Method
(45) Same as Embodiment 1, a difference lied in that the zein was replaced with kafirin.
(46) Membrane forming time of an alcohol soluble protein gas-liquid interface self-assembled porous membrane prepared in this embodiment was 3.0 seconds, a pore diameter of the interface membrane was 2.47 ?m, and a micro porosity of the membrane was 42.11%.
Embodiment 11 Preparation of Interface Membrane by Hordein Interface Self-Assembled One-Step Method
(47) Same as Embodiment 1, a difference lied in that the zein was replaced with hordein.
(48) Membrane forming time of an alcohol soluble protein gas-liquid interface self-assembled porous membrane prepared in this embodiment was 3.1 seconds, a pore diameter of the interface membrane was 2.17 ?m, and a micro porosity of the membrane was 36.23%.
Embodiment 12 Preparation of Interface Membrane by Zein Interface Self-Assembled One-Step Method
(49) Same as Embodiment 1, a difference lied in that in step (1), a zein was dissolved with 80% (v/v) of an aqueous methanol solution.
(50) Membrane forming time of an alcohol soluble protein gas-liquid interface self-assembled porous membrane prepared in this embodiment was 2.3 seconds, a pore diameter of the interface membrane was 2.58 ?m, and a micro porosity of the membrane was 48.45%.
Embodiment 13 Preparation of Interface Membrane by Zein Interface Self-Assembled One-Step Method
(51) Same as Embodiment 1, a difference lied in that in step (1), a zein was dissolved with 80% (v/v) of an aqueous acetic acid solution.
(52) Membrane forming time of an alcohol soluble protein gas-liquid interface self-assembled porous membrane prepared in this embodiment was 2.1 seconds, a pore diameter of the interface membrane was 3.34 ?m, and a micro porosity of the membrane was 42.11%.
Embodiment 14 Preparation of Interface Membrane by Zein Interface Self-Assembled One-Step Method
(53) Same as Embodiment 1, a difference lied in that in step (1), a zein was dissolved with 80% (v/v) of an aqueous acetone solution.
(54) Membrane forming time of an alcohol soluble protein gas-liquid interface self-assembled porous membrane prepared in this embodiment was 3.0 seconds, a pore diameter of the interface membrane was 2.18 ?m, and a micro porosity of the membrane was 35.67%.
Embodiment 15 Preparation of Interface Membrane by Zein Interface Self-Assembled One-Step Method
(55) Same as Embodiment 11, a difference lied in that in step (2), 20% (v/v) of an aqueous methanol solution was used as an anti-solvent, pH thereof was regulated to be 5.2 by sodium hydroxide and/or hydrogen chloride, and a temperature thereof was controlled to be 25? C.
(56) Membrane forming time of an alcohol soluble protein gas-liquid interface self-assembled porous membrane prepared in this embodiment was 2.5 seconds, a pore diameter of the interface membrane was 1.75 ?m, and a micro porosity of the membrane was 33.21%.
Embodiment 16 Preparation of Interface Membrane by Zein Interface Self-Assembled One-Step Method
(57) Same as Embodiment 12, a difference lied in that in step (2), 20% (v/v) of an aqueous acetic acid solution was used as an anti-solvent, pH thereof was regulated to be 5.2 by sodium hydroxide and/or hydrogen chloride, and a temperature thereof was controlled to be 25? C. Membrane forming time of an alcohol soluble protein gas-liquid interface self-assembled porous membrane prepared in this embodiment was 3.0 seconds, a pore diameter of the interface membrane was 1.98 ?m, and a micro porosity of the membrane was 43.21%.
Embodiment 17 Preparation of Interface Membrane by Zein Interface Self-Assembled One-Step Method
(58) Same as Embodiment 13, a difference lied in that in step (2), 20% (v/v) of an aqueous acetone solution was used as an anti-solvent, pH thereof was regulated to be 5.2 by sodium hydroxide and/or hydrogen chloride, and a temperature thereof was controlled to be 25? C.
(59) Membrane forming time of an alcohol soluble protein gas-liquid interface self-assembled porous membrane prepared in this embodiment was 3.0 seconds, a pore diameter of the interface membrane was 1.23 ?m, and a micro porosity of the membrane was 36.11%.
Comparative Example 1
(60) Same as Embodiment 1, a difference lied in that in step (1), a zein membrane storage solution with a mass fraction of 5% was prepared by an aqueous ethanol solution with a volume fraction of 80%.
(61) In
Comparative Example 2
(62) Same as Embodiment 1, a difference lied in that in step (1), a zein membrane storage solution with a mass fraction of 50% was prepared by an aqueous ethanol solution with a volume fraction of 80%.
(63) The zein membrane storage solution prepared in this comparative example has low solubility and high viscosity and is titrated by an anti-solvent, the solution cannot diffuse at an interface and a thin membrane cannot be formed.
Comparative Example 3
(64) Same as Embodiment 1, a difference lied in that in step (2), a temperature of an anti-solvent was controlled to be 10? C.
(65)
Comparative Example 4
(66) Same as Embodiment 1, a difference lied in that in step (2), a temperature of an anti-solvent was controlled to be 20? C.
(67)
Comparative Example 5
(68) Same as Embodiment 1, a difference lied in that in step (2), a temperature of an anti-solvent was controlled to be 50? C.
(69) The membrane diameter formed of a thin membrane prepared by the method in this comparative example is very large and is 4.3 cm, but the membrane cannot be uncovered, because zein molecules diffuse too quickly at an interface and can form a membrane within 2 seconds, but the formed membrane cannot be uncovered.
Comparative Embodiment 6 Preparation of Zein Membrane by Tape Casting Method
(70) Other conditions were the same as those in Embodiment 1. Differences lied in that instead of titration by an anti-solvent, a zein membrane storage solution was poured into a flat plate, and zein self-assembled to form a thin membrane by solvent evaporation. The film forming time of the method was up to 4 hours, and the ethanol consumption was large and was 1 L ethanol/m 2 thin membrane.
Comparative Embodiment 7 Preparation of Zein Membrane by Pressed-Disc Method
(71) Other conditions were the same as those in Embodiment 1. Differences lied in that instead of titration by an anti-solvent, an extrudate was cut into small pellets by a granulator, the small pellets were dried by hot air, extruded granules were then extruded into sheets by secondary extrusion, and finally, a mixed membrane forming material was blown into a thin membrane by a blown thin membrane extruder. The method has many operation steps, and the prepared membrane has single modifiability.
Experimental Example 1
(72) In order to investigate the change of the morphology and structure of a self-assembled interface membrane by different cereal alcohol soluble protein concentrations, interface membranes obtained in Embodiment 2 and Embodiment 3 were tested, and after uncovered, the membranes were dried in a constant temperature and humidity drying oven for 48 hours, and characterized by an SEM.
(73)
Experimental Example 2
(74) In order to verify the regulatory effect of a pH value of an anti-solvent on the structure of a cereal alcohol soluble protein membrane, the protein membrane obtained in Embodiment 6 was tested, and after the membrane was uncovered, a diameter thereof was measured with a vernier caliper.
(75)
Experimental Example 3
(76) In order to study the changes in hydrophilicity and hydrophobicity of upper and lower surfaces of a cereal alcohol soluble protein interface membrane due to different contact interfaces, the cereal alcohol soluble protein interface membrane obtained in Embodiment 7 was tested, after uncovered, the membrane was dried in a constant temperature and humidity drying oven for 48 hours, the hydrophilicity and hydrophobicity of the upper and lower surfaces of the membrane as well as from the surface center of the membrane to the edge for 0 second and 60 seconds were characterized by a water contact angle (WCA), and characterization results were shown in
(77) It can be seen from
(78) Obviously, the above embodiments of the present invention are only instances for clearly illustrating the present invention, rather than limiting the implementations of the present invention. For those of ordinary skill in the art, changes or modifications in other different forms may also be made on the basis of the above illustration. There is no need and cannot be exhaustive of all embodiments here. Any amendment, equivalent replacement, improvement, etc., made within the spirit and principle of the present invention should be included within the scope of protection claimed by the present invention.