STABLE PHARMACEUTICAL ORAL LIQUID FORMULATION OF AN ANTISPASMODIC AGENT

20240091217 ยท 2024-03-21

    Inventors

    Cpc classification

    International classification

    Abstract

    The present disclosure provides oral suspension formulations of drotaverine or a salt thereof, methods of their preparation, and their use in treatment.

    Claims

    1. An oral suspension comprising Drotaverine or a salt thereof, wherein the Drotaverine or salt thereof is in a concentration of greater than 4 mg/mL.

    2. The oral suspension of claim 1, wherein the liquid oral dosage form comprises a Drotaverine-resin complex, wherein the ratio of Drotaverine to resin is 1:2 to 1:6.

    3. The oral suspension of claim 2 wherein the Drotaverine-resin complex comprises granules, wherein the size of the granules are in the range of 300 microns to 150 microns.

    4. The oral suspension of claim 2, wherein the resin is selected from Kyron 114, Kyron 314, Indion 204, Indion 234, Indion 294, or a combination thereof.

    5. The oral suspension of claim 4, wherein the resin comprises Kyron 114.

    6. The oral suspension of claim 1, wherein the dosage form further comprises an anti-flatulent agent.

    7. The oral suspension of claim 6, wherein the anti-flatulent agent is simethicone or activated dimethicone.

    8. The liquid oral suspension of claim 1, wherein the Drotaverine is hydrochloride.

    9. The oral suspension of claim 1, wherein the dosage form comprises 5-30 mg/mL Drotaverine or salt thereof.

    10. The oral suspension of claim 7, wherein the dosage form comprises 10-80 mg/mL simethicone or activated dimethicone.

    11. The oral suspension of claim 1, wherein the dosage form comprises a water-soluble polymer.

    12. (canceled)

    13. The oral suspension of claim 1, wherein the suspension comprises a solvent, wherein the solvent comprises a sugar alcohol, a polyhydric alcohol, or a combination thereof.

    14. (canceled)

    15. (canceled)

    16. The oral suspension of claim 13 wherein the solvent comprises sorbitol (70% liquid) and a glycerin in a ratio of 1:1 to 9:1.

    17. (canceled)

    18. The oral suspension of claim 1, wherein the suspension comprises a suspending agent, wherein the suspending agent comprises sodium carboxymethylcellulose (Sod CIVIC), xanthan gum, or a combination thereof.

    19. The oral suspension of claim 18, wherein the suspending agent is in an amount of 0.05% to 3.0% w/w.

    20. (canceled)

    21. The oral suspension of claim 1, wherein the dosage form comprises a sweetener.

    22. (canceled)

    23. (canceled)

    24. The oral suspension of claim 1, wherein the dosage form comprises a flavorant, a colorant, an antioxidant, a chelating agent, a surfactant, a wetting agent, a pH modifier, an acidifier, a preservative, a solvent, or a combination thereof.

    25. The oral suspension of claim 24, wherein the antioxidant is in an amount of 0.05% to 4% w/w.

    26. The oral suspension of claim 25, wherein the antioxidant is in an amount of 0.1% to 3.0% w/w.

    27. (canceled)

    28. An oral suspension comprising Drotaverine hydrochloride, Kyron114, Simethicone, Xanthan gum, Povidone (Kollidon 12 PF), Sucrose, Citric acid, Tween-80, Sodium metabisulphite, Sorbitol 70%, glycerin, Methyl Paraben, Propyl Paraben, and a flavoring agent, wherein the Drotaverine hydrochloride and Kyron 114 comprise a drug-resin complex, and wherein the Drotaverine hydrochloride and Kyron 114 are in a 1:3 ratio.

    29. (canceled)

    30. The oral dosage form of claim 1, wherein the dosage form is stable for six months when stored at 40? C. and 75% RH as accelerated storage conditions.

    31. (canceled)

    32. (canceled)

    33. The oral suspension of claim 1, wherein said dosage form is stable for 2 years when stored at 25-30? C. and 60-75% RH as long-term storage conditions.

    34. The oral suspension of claim 1, wherein the liquid oral dosage form exhibits improved taste.

    35. The oral suspension of claim 1, wherein the liquid oral dosage form exhibits improved aftertaste.

    36. The oral suspension of claim 1, wherein the liquid oral dosage form exhibits improved palatability.

    37. A method of preparing an oral suspension of Drotaverine or salt thereof comprising: a. heating a quantity of water and adding at least one preservative and milled sucrose, stirring the resulting mixture continuously until dissolved to obtain a solution; b. cooling the solution to obtain a cooled solution; c. adding at least one acidifier and at least one antioxidant into the cooled solution until dissolved to obtain a solution; d. adding at least one wetting agent into the solution until dissolved to obtain a solution; e. adding at least one stabilizer and a dispersion that has been obtained by soaking at least one suspending agent in water, until dissolved to obtain a bulk solution; f. sifting a drug-resin complex comprising Drotaverine or a salt thereof through a sieve, adding the bulk solution obtained in step (e), and stirring until dissolved to obtain a bulk suspension; and g. adding a quantity of water to the bulk suspension to obtain a suspension of Drotaverine or a salt thereof.

    38. The method of claim 37, wherein the method comprises adding simethicone or activated dimethicone with Drotaverine in step (f).

    39. (canceled)

    40. (canceled)

    41. (canceled)

    42. (canceled)

    43. (canceled)

    44. A method of treating abdominal pain comprising administering to a subject in need thereof an oral dosage form comprising Drotaverine or a salt thereof and Simethicone, wherein the oral suspension comprises the oral suspension of claim 1.

    45. (canceled)

    Description

    DETAILED DESCRIPTION

    [0034] In some embodiments, the present disclosure provides stable oral palatable suspension formulations of an anti-spasmodic agent. In some embodiments, the formulations have advantages of accurate dose titration, exhibit excellent dose uniformity, re-dispersibility characteristics, ease of administration, and dosing flexibility. In some embodiments, the formulation of present disclosure is suitable for breast feeding infants and children below 3 years as it is devoid of alcohol and artificial sweeteners. In some embodiments, the present disclosure aims to deliver small volumes of appropriate dose for the targeted age group thereby providing the flexibility of dosing in the hands of the pediatricians.

    [0035] In some embodiments, the formulation demonstrates physical and chemical stability throughout the shelf life of the product according to recommended long-term storage conditions. In some embodiments, the disclosure also provides methods for the preparation of the oral suspension formulations. In some embodiments, the disclosure also provides uses of the oral suspension formulation.

    [0036] In some embodiments, the disclosure provides oral suspension dosage forms of Drotaverine that exhibit improved taste, aftertaste, and palatability. The term taste is used herein to refer to the sensation of flavor experienced when a subject's tongue comes into contact with a dosage form. The term aftertaste is used herein to refer to the sensation of flavor experienced in the mouth after administration of a dosage form. For example, an aftertaste typically lasts well after administration of Drotaverine. The perm palatability is used herein to refer to the physical sensation of a dosage form when it is in a subject's mouth, such as the texture of a dosage form. In some embodiments, the disclosed oral suspension dosage forms disclosed herein exhibit improved taste, aftertaste, and palatability compared to presently available Drotaverine suspensions.

    [0037] To mask the highly bitter and lingering aftertaste of Drotaverine, various techniques were evaluated, including using ingredients such as flavors, sweeteners, amino acids, polymer coatings, gelatin, gelatinized starch, liposomes, lecithins or lecithin-like substances, surfactants, salts, or polymeric membranes and using conventional granulation, spray congealing with lipids, inclusion complexes with cyclodextrins, freeze-drying processes, multiple emulsions. However, the final product from these techniques did not result in the desired product performance parameters including taste masking and palatability. Ion-exchange resins were then evaluated further.

    [0038] While some of the unpleasant taste of Drotaverine was masked by using ion-exchange technology, the resulting product did not provide acceptable palatability characteristics because the resulting product was too bland. Therefore, additional studies targeting granule size and ratio of the drug-resin complex were performed. A combination approach of ion-exchange resins along with a blend of excipients and flavors resulted in the palatable oral suspension formulations of the present disclosure. In some embodiments, the formulation of the present disclosure is safe and acceptable from the global regulatory perspective for neonates, infants, and children less than 3 years old.

    [0039] Drotaverine HCl degrades extensively in alkaline medium, higher oxidative stress conditions, and in presence of light. Not only did ion-exchange complexation technology mask the bitter taste of Drotaverine, it also surprisingly and unexpectedly exhibited excellent chemical stability throughout shelf life of the suspension formulations. In some embodiments, the disclosed formulations employ very few excipients, all of which are completely safe for pediatric patients, economical, and readily available.

    [0040] In some embodiments, the disclosed formulations provide quick release of Drotaverine to provide relief to targeted pediatric patient populations. In some embodiments, the disclosed formulations of present disclosure have no adverse effect on drug dissolution release and bioavailability despite use of ion-exchange resin technology. In some embodiments, the disclosed oral suspension provides a mechanism to deliver in small volumes of drug doses, which is useful in very young children and infants. Further, in some embodiments, the disclosed oral suspension exhibits excellent dose uniformity and re-dispersibility characteristics. In some embodiments, dose uniformity and re-dispersibility are measured using HPLC. Bottles containing the suspension product are shaken to form a uniform suspension, then a sample of the suspension is taken and analyzed by HPLC to measure the content uniformity of the suspension. In some embodiments, the disclosed formulations are based on easily scalable and cost-effective manufacturing processes.

    [0041] In some embodiments, the present disclosure provides a pharmaceutical combination of an anti-spasmodic agent and one or more anti-flatulent agents along with one or more pharmaceutically acceptable excipients. In some embodiments, the present disclosure also provides methods for preparation of the pharmaceutical combination. in some embodiments, the present disclosure also provides uses of the pharmaceutical combination.

    [0042] In some embodiments, the present disclosure relates to a fixed dose pharmaceutical formulation comprising Drotaverine HCl with simethicone or dimethicone and one or more pharmaceutically acceptable excipients.

    [0043] The inventors of the present disclosure tried solubilizing Drotaverine HCl in a ratio of dispersion media containing sorbitol liquid, glycerin, and water ranging from 1:1:1 to 3:2:1, respectively. However, the drug re-precipitated on storage in the above dispersion media. To obtain a physically and chemically stable product with good shelf life, the present inventors resolved this precipitation of Drotaverine in the proposed dispersion media. In order to avoid the precipitation of Drotaverine, the present inventors added a stabilizing agent to the dispersion media. For this, various possible stabilizing agents were evaluated including water-soluble polymers which can suitably increase solubility of Drotaverine in the proposed dispersion media and hence stabilize the suspension formulation to prevent precipitation of the drug.

    [0044] Certain exemplary water-soluble polymers include hydroxypropyl methyl celluloses (HPMC), polyvinylpyrrolidones, gelatin, and soluble starches. Among these water-soluble polymers, polyvinylpyrrolidone (Povidone) is preferred. As polyvinylpyrrolidone includes both soluble and insoluble grades, soluble grades were found to provide the best stability. Usually, soluble polyvinylpyrrolidone is synthesized by polymerization. Free radical polymerization in water uses hydrogen peroxide as an initiator. The polymerization reaction can be terminated at any time, which makes it possible to produce soluble polyvinylpyrrolidone of about any molecular weight.

    [0045] Kollidon? is in the market as a brand name for polyvinylpyrrolidone, a Kollidon? family now is a set of common excipients based on polyvinylpyrrolidone for use in the pharmaceutical industry. They have a great variety of applications in an oral formulation; the functions of oral formulation encompass fast disintegration, sustain drug release, solubility, bioavailability enhancement. The examples of soluble grade of Kollidon? (Povidone) are Kollidon?12 PF, 17 PF, 25, 30, 90F, and Kollidon?VA64 (Copovidone).

    [0046] The inventors of present disclosure surprisingly and unexpectedly found no precipitation issue in one of the initial experiments wherein low molecular weight Povidone grade Kollidon? PF 12 was used, even though the Povidone grades are usually used as tablet binders for wet granulation processes for solid oral dosage forms. Additional experiments were executed with different grades of Kollidon? (PF 12, 17, 25, 30 and 90) with the levels ranging from about 2% to about 8% in proposed dispersion media.

    [0047] Based on the above experiments, the precipitation issue was resolved using Povidone (Kollidon? PF12) for proposed dispersion media for suspension. Several suspension products with different levels of sorbitol, glycerin, Povidone as a stabilizer, sucrose, suspending agents such as xanthan gum and sodium carboxymethylcellulose, flavoring agents, and Drotaverine HCl were prepared and analyzed. A direct mixing process using a stirrer and homogenizer was used to prepare the suspension. Even though, the inventors were able to achieve a physically stable suspension, the final product remained unpalatable because of the highly bitter taste of Drotaverine HCl. Though artificial sweeteners, such as aspartame, sodium saccharin, acesulfame K, and sucralose are available, these artificial sweeteners are not extensively studied in infants & children below 3 years of age. In some embodiments, the formulation of the present disclosure comprises a natural sweetener. In some embodiments, the natural sweetener comprises sucrose, sorbitol, or a combination there.

    [0048] In addition to bitterness of the suspension, chemical stability issues were observed in the form of high impurity levels in the suspension product due to degradation of Drotaverine that was beyond the limits recommended by global regulatory guidelines.

    [0049] In order to resolve the issue of bitterness, ion exchange resins were used for taste masking. Ion exchange resins are solid and suitably insoluble high molecular weight polyelectrolytes that can exchange their mobile ions of equal charge with surrounding media. An ion exchange resin is an insoluble matrix (or support structure) normally in the form of small (1 to 2 mm diameter) beads, usually white or yellowish, fabricated from an organic polymer substrate. The material has highly developed structure of surface pores which are sites that easily trap nd release ions. The trapping of ions takes place only with simultaneous releasing of other ions; thus, the process is called ion exchange. There are multiple different types of ion exchange resin which are fabricated to selectively prefer one or several different types of ions.

    [0050] In some embodiments, the ion exchange resin comprises cross linked polyacrylic acid polymers or salts thereof, including Kyron grade polymers. In some embodiments, the Kyron grade polymer comprises Kyron 114 or Kyron 314 (Corel Pharma Chem, Ahmedabad). In some embodiments, the ion exchange resin comprises an Indion grade polymer. In some embodiments, the Indion grade polymer comprises Indion 204, Indion 234, or Indion 294 (Ion Exchange India Ltd., Mumbai).

    [0051] A representation of the ion-exchange process showing the acid-base complexation formed from a positively charged drug (D.sup.+) and a cation exchange resin (RCOO.sup.?) is depicted below:


    D.sup.++RCOO.sup.?.fwdarw.RCOO-D(Formulation in mouth)


    RCOO-D+H.sup.++Cl.sup.?.fwdarw.D.sup.++RCOOH+Cl.sup.?(Formulation in stomach)

    [0052] Ion exchange resins mask the taste of a drug because the resin-drug complexes that form elute little to no drug in the neutral pH of the mouth. Thus, the taste of the drug is masked in the mouth without interrupting the drug release profile in the stomach.

    [0053] Several studies were undertaken in order to develop suitable Drotaverine drug-resin complex which can result in masking of bitterness and lingering after taste. The drug and suitable grade of ion-exchange resins were selected based on the initial studies, wherein, drug to polymer ratio was ranging from 1:1 to 1:8. Ion-exchange resins were initially mixed in water and stirred for sufficient time using suitable means. Thereafter, Drotaverine or salt thereof was added slowly in to resin mixture and stirred for sufficient time to obtain resinate. The resinate obtained was separated by filtration using suitable sieve. Thereafter, the filtered resin complex was washed until the filtrate obtained after washing was nearly free of unbound or free Drotaverine drug. The percentage of free Drotaverine drug unbound to resin should not exceed 2% w/w of the input drug at the start of complexation process; preferably less than 1% w/w. Thereafter, the drug-resin complex is either used directly for preparation of suspension or can be dried overnight at room temperature. The drying of drug-resin complex can be undertaken using suitable drying equipment, which may include but not limited to, tray dryer or fluidized bed dryer until target water content of less than 5.0% w/w is achieved. The dried drug-resin complex is tested for free Drotaverine drug. The free drug content should not be more than 2.0%.

    [0054] The dried drug-resin complex was then used for formulation of oral suspension by using suitable additives which may include, suspending agents, sweetening agents, flavors, colorants, antioxidants, chelating agents, surfactants, wetting agents, antifoaming agents, pH modifiers, acidifiers, preservatives, solvents, or mixtures thereof.

    [0055] In some embodiments, the oral suspension comprises a solvent. In some embodiments, the solvent is a sugar alcohol, a polyhydric alcohol, or a combination thereof. In some embodiments, the sugar alcohol is sorbitol. In some embodiments, the sorbitol is a 70% liquid dispersion. In some embodiments, the polyhydric alcohol is glycol, glycerin, or a combination thereof. In some embodiments the solvent is sorbitol (70% liquid) and glycerin with and the ratio of sorbitol (70% liquid):glycerin is 1:1 to 9:1. In some embodiments, the ratio of sorbitol (70%):glycerin is 2:1 to 8:1.

    [0056] In some embodiments, the oral suspension comprises a suspending agent. In some embodiments, the suspending agent is sodium carboxymethylcellulose (Sod CMC), xanthan gum, or combinations thereof. In some embodiments the amount of suspending agent is in the range of 0.05% to 3.0% w/w. In some embodiments, the amount of suspending agent is in the range of 0.05%, to 2.0% w/w.

    [0057] Sugar alcohols are fairly safe and the recommended intake of sugar alcohol is 10-15 grams per day. Suitable sugar alcohols include sorbitol which is used as a 70% liquid dispersion.

    [0058] Suitable polyhydric alcohol include glycol, glycerin, and the likes. In some embodiments, the oral suspension comprises an acidifying agent, an acidifier, a pH modifier, or a combination thereof. In some embodiments, the acidifying agent, acidifier, or pH modifier is citric acid, fumaric acid, lactic acid, maleic acid, malic acid, tartaric acid, or a combination thereof.

    [0059] In some embodiments, the oral suspension comprises an antioxidant. In some embodiments, the antioxidant is butylated hydroxyanisole (BHA), butylated hydroxytoluene (BHT), sodium metabisulfite, sodium thiosulfate, propyl gallate, ascorbic acid, glycine, cysteine, or combinations thereof. In some embodiments the amount of antioxidant is in the range of 0.05 to 4% w/w. In some embodiments, the amount of antioxidant is 0.1 to 3.0% w/w.

    [0060] In some embodiments, the oral suspension comprises a wetting agent. In some embodiments, the wetting agent is a long alkyl chain sulfonate, long alkyl chain sulfate, quaternary ammonium salt, fatty alcohol, fatty acid ester, polyoxyethylene derivative of a fatty acid ester, or combinations thereof. In some embodiments, the long alkyl chain sulfate is sodium dodecylbenzene sulfonate, sodium lauryl sulfate, dialkyl sodium sulfosuccinate, or a combination thereof. In some embodiments, the fatty alcohol is a laurylester, cetylester, sterylester, glycerylester, or combination thereof. In some embodiments, the polyoxyethylene derivative is synthesized by the addition of an ethylene oxide via polymerization to obtain sorbitan fatty acid esters. These are non-ionic hydrophilic surfactants commonly known as the Tweens or Polysorbates, e.g., polysorbate 20, 60, and 80.

    [0061] In some embodiments, the oral suspension comprises a preservative. In some embodiments, the preservative is a parabens or sodium salt thereof. In some embodiments, the parabens is a methyl parabens, propyl parabens, or sodium salts thereof. In some embodiments, the preservative is a benzyl alcohol Thiomersal, or combination thereof.

    [0062] In some embodiments, the oral suspension comprises a flavoring agent. In some embodiments, the flavoring agent is a natural flavor, natural fruit flavor, artificial flavor, artificial fruit flavor, flavor enhancer, or combination thereof. In some embodiments, the flavoring agent used is strawberry, cherry, orange, peppermint, black currant, banana, raspberry, red fruit, wild berry, caramel, or combination thereof.

    [0063] Additionally, some of the flavors supplying companies also offer their special flavors which are usually named as Bitter masking flavors. They are usually a combination of sweeteners and flavors to mask the unpleasant taste of low to moderately bitter actives. In some embodiments, the oral suspension comprises an effervescent agent, which can be added to improve the mouth feel. In some embodiments, the effervescent agent is sodium bicarbonate, citric acid, or a combination thereof. In some embodiments, the flavoring agent or effervescent agent is used in addition to other taste masking techniques to achieve the target taste profile of the product.

    [0064] In some embodiments, the oral suspension comprises a coloring agent. Coloring agents or colorants may be incorporated to provide an appealing color to the pharmaceutical formulation. In some embodiments, the coloring agent is deemed safe for human consumption by relevant governmental regulatory bodies and avoids chemical incompatibilities with other ingredients. In some embodiments, the coloring agent is sunset yellow FCF (known as FD&C yellow No. 6 and Tartrazine in the US) which is a synthetic lemon-yellow azo dye. It is also known as FD&C Yellow 5.

    [0065] As an alternate manufacturing method according to some embodiments, drug resin complex in wet stage itself can be formulated directly as an oral suspension formulation using certain above-mentioned additives without drying of the drug-resin complex.

    [0066] Based on extensive trials with different combinations, the drug-resin complex in the ratio of 1:2 to 1:6 was finalized and after drug-resin complexation and drying step, granule size of the drug-resin complex was finalized. In order to ensure smooth texture and palatability aspects, the dried drug-resin complex granules particle size was sufficiently reduced with appropriate milling parameters to ensure the final suspension product is free of grittiness and provide smooth feel while swallowing. Based on the development studies, in some embodiments, the appropriate granule size should be less than 50 mesh, ASTM (equivalent to around 300 microns), preferably 60 mesh, ASTM (equivalent to around 250 microns) or more preferably around 100 mesh, ASTM (equivalent to around 150 microns) was developed.

    [0067] Once the desired particle size specifications of drug-resin complex were firmed up according to some embodiments, further formulation experiments were conducted for suspension formulations.

    [0068] In some embodiments, the prepared drug-resin complex was employed for manufacturing suspension formulations.

    [0069] The method of preparation of stable palatable suspension formulations of some embodiments of the present disclosure comprises the steps of: [0070] 1. Heating a quantity of water to an appropriate temperature and pH, followed by adding one or more preservatives and milled sucrose with continuous stirring until dissolved to obtain a solution. [0071] 2. Cooling down the solution obtained in step (1) to an appropriate temperature to obtain a cooled solution. [0072] 3. Adding one or more acidifiers and antioxidants into cooled solution of step (2) at a suitable stirring speed until dissolved to obtain a solution. [0073] 4. Adding one or more wetting agents into the solution of step (3) at an appropriate stirring speed for sufficient time to avoid undue frothing and until it disperses well to obtain a solution. [0074] 5. Adding a dispersion that has been obtained by soaking one or more suspending agents in a sufficient quantity of water before adding the one or more agents to the suspension for a sufficient time, preferably overnight, into the solution obtained in step (4) followed by addition of one or more stabilizers, stirring until they are dissolved to obtain a dispersion. [0075] 6. Sifting a drug-resin complex through an appropriate sieve followed by adding the drug-resin complex into the dispersion of step (5) and stirring for a sufficient time until it disperses uniformly to obtain a bulk suspension. [0076] 7. Adding the anti-flatulent agent, sweetener, and coloring agent into the bulk suspension of step (6) at an appropriate stirring speed for a sufficient time to obtain a suspension product. [0077] 8. Adjusting the volume of the suspension product of step (7) with a quantity of water to obtain a final suspension product.

    [0078] In some embodiments, the final suspension product is filled into suitable containers using a suitable filling machine. In some embodiments, the filled containers may be sealed and optionally sterilized prior to or after the sealing.

    [0079] In some embodiments, the disclosure provides a pharmaceutical combination comprising simethicone, dimethicone, or a mixture thereof, with Drotaverine or a salt thereof.

    [0080] In some embodiments, the disclosed formulations achieved an improved taste profile using a drug-resin complex in combination with flavorants, sweeteners, stabilizers, and other additives. The disclosed formulations were also evaluated for chemical stability using accelerated stability conditions. Even though the drug-resin complexation technology was initially evaluated with the objective of taste masking, the inventors of the present disclosure surprisingly observed in some embodiments a significant improvement in the chemical stability of the suspension product compared to suspension products made without using an ion-exchange resin. Even the addition of antioxidants alone did not provide the stable product unless ion-exchange resins were used.

    [0081] The observed impurity levels in the resulting suspension product was within target limits for impurities per the guidelines from the International Council for Harmonization of Technical Requirements for Pharmaceuticals for Human Use (ICH).

    [0082] The terms stable, stability, or stabilized mean the dosage form is able to maintain a product performance test parameters such as an ingredient amount, a related substance amount, without significant changes from the initial levels.

    [0083] The term significant change means a change of 5% or more from the initial result. For example, if the initial amount of an ingredient is 98%, then a significant change would be an amount of 93% or less of that ingredient. If the product is stable under accelerated conditions (40? C./75% RH) for 6 months without significant change, then it can be assigned a shelf life of at least 2 years or 24 months.

    [0084] In some embodiments, the oral suspension is stable under long-term storage conditions for at least three months. In some embodiments, the oral suspension is stable under long-term storage conditions for at least six months. In some embodiments, long term storage conditions comprise 25-30? C. at 60-75% RH. In some embodiments, long term storage conditions comprise 15-30? C. at 60-75% RH In some embodiments, the flavoring agents used in the present disclosure were of type and amount desired to enhance the palatability of the formulation. Exemplary flavoring agents that may be used in the present disclosure include natural flavors, natural fruit flavors, artificial flavors, artificial fruit flavors, flavor enhancers, or mixtures thereof. Exemplary natural flavors, artificial flavors or mixtures thereof include mint (such as peppermint or spearmint), and menthol. Exemplary natural fruit flavors, artificial fruit flavors, or mixtures thereof include cherry, grape, Berry (such as strawberry, raspberry, blackberry, blueberry, cranberry), orange-blood, melon, banana, citrus, and vanilla. Although flavoring agents are generally provided as a minor component of the taste masking composition in amounts effective to provide a palatable flavor to the suspension formulation, the addition of at least one flavoring agent is preferred in some embodiments, and more preferably, more than one flavoring agent may be employed in some embodiments.

    [0085] In some embodiments, coloring agents or colorants may be incorporated to provide an appealing color to the suspension formulation. Suitable coloring agents are well known to those skilled in the art and are those that are deemed safe for human consumption by relevant governmental regulatory bodies and that avoid chemical incompatibilities with other ingredients.

    [0086] In some embodiments, the disclosed oral suspension formulations of present disclosure exhibit faster drug release in comparison to currently marketed oral suspension product.

    [0087] As representative suitable formulations consistent with the objects, features and advantages of the present disclosure, the following non-limiting examples are provided.

    Example 1: Method for Preparation of Drug-Resin Complex

    [0088] Ion-exchange resins were initially mixed in about 4 to 8 volumes of water and stirred for about 30 to 45 minutes using a mechanical stirrer at 45-65 degrees Celsius and 5.5-7.0 pH. Thereafter, Drotaverine HCl was added slowly into the resin mixture and stirred for at least 2 to 4 hours to obtain the drug-resin complex. The drug-resin complex was prepared by using drug and resin in ratio of 1:2 to 1:6. The drug-resin complex obtained was separated by filtration using a Sieve #80 (ASTM) to obtain filtered resin complex. Thereafter, the filtered drug-resin complex was washed with water until the filtrate obtained after washing was nearly free of unbound Drotaverine drug.

    [0089] The drug-resin complex that was obtained and used directly for preparation of the suspension. In another experiment, the drug-resin complex was dried overnight at room temperature. The drug-resin complex was dried until the target water content of less than 5.0% w/w was achieved. The dried drug-resin complex is tested for free Drotaverine drug. The free drug content should not be more than 2.0%.

    [0090] The dried drug-resin complex can either be used immediately for formulation of oral suspension by using suitable additives or can be stored for later use. Suitable additives, including but not limited to sweetening agents, flavors, colorants, antioxidants, chelating agents, surfactants, wetting agents, antifoaming agents, pH modifiers, acidifiers, preservatives, co solvents, and mixtures thereof were added. See Examples 3 11 below.

    [0091] After the drug-resin complexation and optional drying step, the drug-resin complex was milled until the target granule size of less than 50 mesh, American Standard Test Sieve Series (ASTM) (equivalent to around 300 microns), 60 mesh, ASTM (equivalent to around 250 microns), or around 100 mesh, ASTM (equivalent to around 150 microns) was achieved.

    Example 2: Method for Preparation of Suspension Formulations from Drug-Resin Complex

    [0092] The drug-resin complex prepared in Example 1 was employed for manufacturing the suspension formulation product.

    [0093] In some embodiments, the method of preparation of stable palatable suspension formulation of present disclosure comprises steps of: [0094] 1. Heating an amount of water that would be about 30% of the target batch size to 45-65 degrees Celsius and 5.5-7.0 pH in initial phase, followed by adding methyl paraben, propyl paraben, and milled sucrose at continuous stirring until dissolved to obtain a solution. [0095] 2. Cooling down the solution obtained in step (1) to 25-40 degrees Celsius to obtain a cooled solution. [0096] 3. Adding citric acid and sodium metabisulphite into cooled solution of step (2) with citric acid added first, followed by sodium metabisulphite, at 500-1000 rpm until dissolved to obtain a solution. [0097] 4. Adding polysorbate 80 into solution of step (3) at appropriate 300-500 rpm for 15-20 minutes to avoid undue frothing and until it disperses well to obtain a solution. [0098] 5. Adding a dispersion obtained by soaking xanthan gum or sodium CMC in an amount of water that would be about 1-2% of the target batch size before adding them in major bulk of suspension for sufficient time, preferably overnight, into the solution obtained in step (4) followed by addition of povidone under stirring until dissolved to obtain bulk solution. [0099] 6. Sifting drug-resin complex through Sieve #80 (ASTM) followed by adding it into bulk solution of step (5) and stirring for 20-30 minutes until it disperses uniformly to obtain bulk suspension. [0100] 7. Adding simethicone, sorbitol, a colorant, and a flavorant into bulk suspension of step (6) at 1000-2000 rpm for 20-30 minutes to obtain a suspension product. [0101] 8. Adjusting the volume of suspension product of step (7) with an amount of water that would be about 5-10% of the target batch size to obtain the final suspension product.

    [0102] In some embodiments, the final suspension product is filled into bottles of about 100 to 200 mL capacity by hand, however, a semi-automatic or fully automatic filling machine may be used. In some embodiments, the filled bottles are sealed using an ROPP sealing machine.

    [0103] The following exemplary formulations comprising Drotaverine were prepared by preparation methods described above in Examples 1 and 2 by employing varying ratio of drug and resin in the drug-resin complex.

    Example 3: An Exemplary Formulation Comprising Drotaverine was Prepared by Employing Drug-Resin Complex Having Drotaverine and Resin in Ratio of 1:2.5

    [0104]

    TABLE-US-00001 TABLE 1 Formulation comprising Drotaverine-resin complex (1:2.5) Ingredients mg/mL Methyl paraben Sodium 1.00 Propyl paraben Sodium 0.20 Citric acid 1.20 Sucrose 450.00 Xanthan gum 1.50 Kollidon 12PF 8.00 Tween 80 1.80 Drotaverine-Kyron 114 69.65 resin complex (1:2.5) Simethicone 20.00 Tartrazine supra 0.00 Menthol 0.01 Berry Flavour 2.00 Sorbitol 70% 120.00 Glycerin 70.00 Water 610.00

    Example 4: An Exemplary Formulation Comprising Drotaverine was Prepared by Employing Drug-Resin Complex Having Drotaverine and Resin in Ratio of 1:3

    [0105]

    TABLE-US-00002 TABLE 2 Formulation comprising Drotaverine-resin complex (1:3) Ingredients mg/mL Propylene glycol 200.00 Methyl paraben 1.00 Propyl Paraben 0.20 Citric acid 1.20 Sucrose 600.00 Sodium CMC 6.00 Kollidon 12PF 5.00 Ascorbic acid 20.00 Drotaverine-Indion resin 76.90 complex (1:3) Simethicone 40.0 Tartrazine supra 0.00 Menthol 0.01 Mango Flavour 2.00 Sorbitol 70% 160.00 Glycerin 50.00 Water 340.00

    Example 5: An Exemplary Formulation Comprising Drotaverine was Prepared by Employing Drug-Resin Complex Having Drotaverine and Resin in Ratio of 1:4

    [0106]

    TABLE-US-00003 TABLE 3 Formulation comprising Drotaverine-resin complex (1:4) Ingredients mg/mL Methyl paraben sodium 1.00 Propyl Paraben Sodium 0.20 Citric acid 1.20 Sucrose 360.00 Sodium CMC 4.00 Kollidon 12PF 5.00 Ascorbic acid 20.00 Tween 80 1.80 Drotaverine-Kyron resin 100.00 complex (1:4) Simethicone 20.00 Tartrazine supra 0.00 Menthol 0.01 Mango Flavour 2.00 Sorbitol 70% 140.00 Glycerin 50.00 Water 610.00

    Example 6: An Exemplary Formulation of Drotaverine was Prepared by Employing Drug-Resin Complex Having Drotaverine and Resin in Ratio of 1:4

    [0107]

    TABLE-US-00004 TABLE 4 Formulation comprising Drotaverine-resin complex (1:4) Ingredients mg/mL Methyl paraben Sodium 1.00 Propyl Paraben Sodium 0.20 Citric acid 1.20 Sucrose 300.00 Sodium CMC 4.00 Kollidone 12PF 5.00 Ascorbic acid 20.00 Tween 80 1.80 Drotaverine-Indion resin 50.00 complex (1:4) Simethicone 20.00 Tartrazine supra 0.00 Menthol 0.01 Mango Flavour 2.00 Sorbitol 70% 140.00 Glycerin 50.00 Water 610.00

    Example 7: An Exemplary Formulation of Drotaverine was Prepared by Employing Drug-Resin Complex Having Drotaverine and Resin in Ratio of 1:4

    [0108]

    TABLE-US-00005 TABLE 5 Formulation comprising Drotaverine-resin complex (1:4) Ingredients mg/mL Methyl paraben Sodium 1.00 Propyl Paraben Sodium 0.20 Citric acid 1.20 Sucrose 350.00 Sodium CMC 4.00 Kollidon 12PF 5.00 Ascorbic acid 20.00 Tween 80 1.80 Drotaverine-Kyron resin 75.00 complex (1:4) Simethicone 20.00 Tartrazine supra 0.00 Menthol 0.01 Mango Flavour 2.00 Sorbitol 70% 150.00 Glycerin 50.00 Water 640.00

    Example 8: An Exemplary Formulation of Drotaverine was Prepared by Employing Drug-Resin Complex Having Drotaverine and Resin in Ratio of 1:5

    [0109]

    TABLE-US-00006 TABLE 6 Formulation comprising Drotaverine-resin complex (1:5) Ingredients mg/mL Methyl paraben 1.00 Propyl Paraben 0.20 Citric acid 1.20 BHA 0.80 Sucrose 400.00 Sodium CMC 3.00 Kollidon 12PF 3.00 Sodium metabisulfite 1.00 Ascorbic acid 2.0 Tween 80 1.80 Drotaverine-Kyron resin 125.00 complex (1:5) Simethicone 40.00 Tartrazine supra 0.00 Menthol 0.01 Strawberry Flavour 4.00 Sorbitol 70% 130.00 Glycerin 20.00 Water 400.00

    Example 9: An Exemplary Formulation of Drotaverine was Prepared by Employing Drug-Resin Complex Having Drotaverine and Resin in Ratio of 1:2

    [0110]

    TABLE-US-00007 TABLE 7 Formulation comprising Drotaverine-resin complex (1:2) Ingredients mg/mL Methyl paraben 1.00 Propyl paraben Sodium 0.20 Citric Acid 1.20 BHA 2.00 Sucrose 500.00 Xanthan gum 1.50 Kollidon 12PF 6.00 Sodium metabisulfite 1.00 Ascorbic acid 2.00 Tween 80 1.80 Drotaverine-Indion resin 50.00 complex (1:2) Tartrazine supra 0.00 Menthol 0.01 Raspberry Flavour 2.00 Sorbitol 70% 100.00 Glycerin 40.00 Water 615.00

    Example 10: An Exemplary Formulation of Drotaverine was Prepared by Employing Drug-Resin Complex Having Drotaverine and Resin in Ratio of 1:3

    [0111]

    TABLE-US-00008 TABLE 8 Formulation comprising Drotaverine-resin complex (1:3) Ingredients mg/mL Methyl paraben 1.50 Propyl paraben 0.30 Citric Acid 1.80 BHA 2.50 Sucrose 600.00 Xanthan gum 1.50 Kollidon 12PF 8.00 Sodium metabisulfite 1.50 Tween 80 1.80 Drotaverine-Indion resin 120.00 complex (1:3) Tartrazine supra 0.02 Menthol 0.01 Mint Flavour 2.00 Sorbitol 70% 140.00 Glycerin 40.00 Water 412.00

    Example 11: An Exemplary Formulation of Drotaverine was Prepared by Employing Drug-Resin Complex Having Drotaverine and Resin in Ratio of 1:4

    [0112]

    TABLE-US-00009 TABLE 9 Formulation comprising Drotaverine-resin complex (1:4) Ingredients mg/mL Methyl paraben 0.25 Propyl Paraben 0.05 Citric acid 0.30 Sucrose 75.00 Xanthan Gum 1.00 Kollidon 12PF 1.25 Ascorbic acid 5.00 Tween 80 0.45 Drotaverine-Indion resin 12.50 complex (1:4) Simethicone 5.00 Tartrazine supra 0.02 Menthol 0.01 Mango Flavour 1.00 Sorbitol 70% 40.00 Glycerin 20.00 Water 160.00

    Example 12

    [0113] The oral suspension (20 mg/mL) formulation illustrated in Examples 3 to 11. One of the representative formulations (Example 8) was evaluated for in vitro drug dissolution study according to the test conditions below and demonstrated faster drug release compared to a currently marketed 20 mg/5 mL oral suspension product. Hence, the disclosed suspension according to these examples show quick drug release, suggesting they will lead to faster pain relief than the currently available oral suspension product.

    TABLE-US-00010 TABLE 10 Comparative drug dissolution data for Drotaverine oral suspension of commercially available suspension vs. present disclosure. Dissolution Condition Apparatus Paddle RPM 40 Sample withdrawn 10 Media Volume 750 Dissolution Media 0.1N HCl % Drug dissolved Time Drotaverine oral Drotaverine (in suspension suspension 20 mg/mL minutes) 20 mg/5 mL (comparative) (Present disclosure) 5 39 51-71 10 78 80-94 15 91 92-99

    Example 13: Stability Data

    [0114] The disclosed suspension formulations of Examples listed demonstrate good chemical and physical stability in view of the accelerated stability data using ICH guidelines (40? C.?2? C./75% RH?5% RH). The observed impurity levels in the resulting products were within target limits for impurities under the ICH guideline. The Accelerated stability data of one of the representative formulations with Drug-Resin complex is given below (Table-11) in comparison to a formulation made without resin complex technology (Table-12):

    TABLE-US-00011 TABLE-11 Formulation with Drug-Kyron Resin complex Test Initial ACC/1M ACC/2M ACC/3M ACC/6M Description Light yellow Light yellow Light yellow Light yellow Light yellow colored colored colored colored colored viscous viscous viscous viscous viscous suspension suspension suspension suspension suspension pH 3.95 3.82 3.87 3.97 3.81 Simethecone Assay 40.32 mg/ml 39.86 mg/ml 39.21 mg/ml 39.22 mg/ml 39.12 mg/ml Drotaverine Assay 21.92 mg/ml 21.56 mg/ml 20.71 mg/ml 20.23 mg/ml 20.31 mg/ml RS Drotaverladine 0.20 0.24 0.21 0.22 0.21 Highest 0.05 0.04 0.06 0.07 0.19 unknown Total 0.33 0.38 0.26 0.23 0.60 Impurities

    TABLE-US-00012 TABLE 12 Formulation Without Drug-Resin complex Test Initial ACC/1 M ACC/2 M ACC/3 M ACC/6 M Description Light yellow Light yellow Light yellow Light yellow Light yellow colored colored colored colored colored viscous viscous viscous viscous viscous suspension suspension suspension suspension suspension pH 3.95 3.91 3.89 3.87 3.81 Simethecone Assay 40..2 mg/ml 38.1 mg/ml 37.4 mg/ml 37.02 mg/ml 36.4 mg/ml Drotaverine Assay 20.10 mg/ml 19.41 mg/ml 19..02 mg/ml 18.67 mg/ml 17.41 mg/ml RS Drotaverladine 0.41 0.75 0.93 1.51 2.76 Highest 0.23 0.52 0.83 1.03 1.37 unknown Total 0.74 2.65 4.23 6.92 11.98 Impurities

    [0115] As evident from the Table-11 and 12 data, the drug-resin formulation has surprisingly and unexpectedly improved the stability of Drotaverine. The drug-resin formulation showed low impurity levels in the accelerated stability studies.

    [0116] Although the subject matter has been described herein with reference to certain preferred embodiments thereof, other embodiments are possible. For illustrative purpose, some embodiments of the disclosure are in oral liquid forms such as suspensions, solutions, emulsions, elixir, linctus, mixtures and comprises Drotaverine or salt thereof as the anti-spasmodic agent. Further, for illustrative purpose, some embodiments of the present disclosure are suitable for neonates, infants and children below 6 years of age. However, those skilled in the art would appreciate that scope of the disclosure extends to combinations and formulations suitable for other age groups, in other forms of oral administration and can comprise other anti-spasmodic agents known in the field of art.