HEALABLE SUPERPLASTIC AMORPHOUS ALLOY
20240093338 ยท 2024-03-21
Inventors
- Eun Soo Park (Seoul, KR)
- Geun Hee YOO (Seoul, KR)
- Wook Ha RYU (Seoul, KR)
- Myeong Jun LEE (Seoul, KR)
- Min Kyung KWAK (Seoul, KR)
Cpc classification
C22C1/0458
CHEMISTRY; METALLURGY
B22F2999/00
PERFORMING OPERATIONS; TRANSPORTING
C22C1/0458
CHEMISTRY; METALLURGY
B22F2999/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
The present disclosure relates to a healable superplastic amorphous alloy, and specifically, to a healable superplastic amorphous alloy capable of exhibiting superplastic behavior and unique healable behavior by maximizing the complexity of the amorphous structure for an Icosahedral quenched-in nuclei quasi-crystal cluster to be formed in the amorphous matrix through the composition limitation and additive element control of ZrCuNiAl alloy.
Claims
1. A healable superplastic amorphous alloy comprising: Zr, Cu, Ni, Al and an additive element, wherein: the Ni and the Zr form a principal cluster; the additive element and the principal cluster form an Icosahedral quenched-in nuclei (IQN) quasi-crystal cluster; and the radius of the additive element is 75% or more and 105% or less with respect to the atomic radius of the Zr.
2. The healable superplastic amorphous alloy of claim 1, wherein the additive element is one selected from the group consisting of Zr, V, Ir, Mo, Re, Pd, Nb, Ta, Au, Ag, Ti, Hf, and combinations thereof.
3. The healable superplastic amorphous alloy of claim 1, wherein a critical cooling rate of a cooling process of molten metal of the healable superplastic amorphous alloy is 10.sup.0 K/s or more and 10.sup.6 K/s or less.
4. The healable superplastic amorphous alloy of claim 3, wherein when the additive element is Zr, the content of the Zr is greater than 68 at. % and less than or equal to 73 at. %, the content of the Ni is 2 at. % or more and 24 at. % or less, the content of the Cu is 2 at. % or more and 24 at. % or less, and the content of the Al is 6 at. % or more and 18 at. % or less.
5. The healable superplastic amorphous alloy of claim 3, wherein when the additive element is an element other than Zr, the content of the Zr is 59 at. % or more and 68 at. % or less, the content of the Ni is 2 at. % or more and 29 at. % or less, the content of the Cu is 2 at. % or more and 29 at. % or less, and the content of the Al is 6 at. % or more and 18 at. % or less.
6. The healable superplastic amorphous alloy of claim 5, wherein the healable superplastic amorphous alloy is represented by Formula 1:
Zr.sub.aCu.sub.b-cX.sub.cNi.sub.dAl.sub.f[Formula 1] where X is one selected from the group consisting of V, Mo, Nb, Ta, Ag, Ti, Hf, and combinations thereof, b?c is 2 or more and 29 or less, c is 1 or more and 10 or less, d is 2 or more and 29 or less, f is 6 or more and 18 or less, and a is 100?(b+d+f).
7. The healable superplastic amorphous alloy of claim 6, wherein Equation 1 below is satisfied for the X in said Formula 1:
?(at. % of Ti)+?(at. % of Nb)+?(at. % of Ta)+?(at. % of Mo)+ 1/7(at. % of V)+ 1/7(at. % of Hf)+?(at. % of Ag)?1.0[Equation 1].
8. The healable superplastic amorphous alloy of claim 3, wherein in the cooling process of the molten metal of the healable superplastic amorphous alloy, the thickness of the molten metal is 10 ?m or more and 20 mm or less.
9. The healable superplastic amorphous alloy of claim 1, wherein the healable superplastic amorphous alloy is an amorphous structure in bulk form, and wherein in a cooling process of molten metal of the superplastic amorphous alloy, a critical cooling rate is 10.sup.0 K/s or more and 10.sup.3 K/s or less.
10. The healable superplastic amorphous alloy of claim 9, wherein when the additive element is Zr, the content of the Zr is greater than 68 at. % and less than or equal to 70 at. %, the content of the Ni is 5 at. % or more and 21 at. % or less, the content of the Cu is 5 at. % or more and 21 at. % or less, and the content of the Al is 6 at. % or more and 18 at. % or less.
11. The healable superplastic amorphous alloy of claim 9, wherein when the additive element is an element other than Zr, the content of the Zr is 59 at. % or more and 68 at. % or less, the content of the Ni is 5 at. % or more and 26 at. % or less, the content of the Cu is 5 at. % or more and 26 at. % or less, and the content of the Al is 6 at. % or more and 18 at. % or less.
12. The healable superplastic amorphous alloy of claim 11, wherein the healable superplastic amorphous alloy is represented by Formula 2:
Zr.sub.aCu.sub.b-cX.sub.cNi.sub.dAl.sub.f[Formula 2] where X is one selected from the group consisting of V, Mo, Nb, Ta, Ag, Ti, Hf, and combinations thereof, b?c is 5 or more and 26 or less, c is 1 or more and 8 or less, d is 5 or more and 26 or less, f is 6 or more and 18 or less, and a is 100?(b+d+f).
13. The healable superplastic amorphous alloy of claim 12, wherein Equation 2 below is satisfied for the X in said Formula 2:
?(at. % of Ti)+?(at. % of Nb)+?(at. % of Ta)+?(at. % of Mo)+ 1/7(at. % of V)+ 1/7(at. % of Hf)+?(at. % of Ag)?1.0[Equation 2].
14. The healable superplastic amorphous alloy of claim 9, wherein in the cooling process of the molten metal of the healable superplastic amorphous alloy, the thickness of the molten metal is 1 mm or more and 20 mm or less.
15. The healable superplastic amorphous alloy of claim 1, wherein the principal cluster is NiZr.sub.2.
16. The healable superplastic amorphous alloy of claim 15, wherein, in the principal cluster, the Ni and the Zr form a polyhedron, and the Ni is disposed at the center of the polyhedron.
17. The healable superplastic amorphous alloy of claim 16, wherein the polyhedron is an icosahedron.
18. The healable superplastic amorphous alloy of claim 1, wherein the radius of the additive element may be 0.120 nm or more and 0.169 nm or less.
19. The healable superplastic amorphous alloy of claim 1, wherein a plastic deformation region of the healable superplastic amorphous alloy is recovered by application of external energy including one selected from the group consisting of mechanical energy, electrical energy, thermal energy, magnetic energy, and combinations thereof.
20. The healable superplastic amorphous alloy of claim 19, wherein when the external energy is thermal energy, the thermal energy application is a thermo-cycling process in which an environment of ?50? C. or less and an environment of 100? C. or more are alternately performed at intervals of a time period of 20 seconds or more.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0012]
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[0022]
[0023] Throughout this specification, when a part includes or comprises a component, it means not that the part excludes other component, but instead that the part may further include other component unless expressly stated to the contrary.
[0024] Throughout the specification, when a member is described as being located on another member, this includes not only a case in which the member is in contact with the other member but also a case in which another member exists between the two members.
[0025] Throughout the present specification, the term at. % may mean the composition ratio of the number of atoms.
[0026] Throughout this specification, the phrase A and/or B refers to A and B, or A or B.
[0027] Throughout the present specification, the term bulk may mean having a thickness of 1 mm or more, or an amorphous forming ability of a critical cooling rate of 10.sup.3 K/s or less.
[0028] Hereinafter, the present disclosure will be described in more detail.
[0029] An embodiment of the present disclosure provides a healable superplastic amorphous alloy including Zr, Cu, Ni, Al and an additive element, wherein the Ni and the Zr form a cluster, the additive element and the cluster form an Icosahedral quenched-in nuclei (IQN) quasi-crystal cluster, and the radius of the additive element is 75% or more and 105% or less with respect to the atomic radius of the Zr.
[0030] Throughout the present specification, the term cluster may refer to what the Ni and the Zr form, and the term quasi-crystal cluster may refer to an Icosahedral quenched-in nuclei (IQN) quasi-crystal cluster formed by the additive element and the cluster.
[0031] Throughout the present specification, the term bulk may mean having a thickness of 1 mm or more and having an amorphous forming ability equal to or greater than the boundary thickness at which brittleness occurs during mechanical deformation.
[0032] The healable superplastic amorphous alloy according to an embodiment of the present disclosure can have superplastic behavior similar to that of crystalline even at room temperature, thereby improving mechanical stability.
[0033] Even when being subjected to local deformation up to the plastic deformation region by the formation of a shear band, the healable superplastic amorphous alloy according to an embodiment of the present disclosure can restore characteristics through healing by application of external energy due to the role of the Icosahedral quenched-in nucleus as a healing core.
[0034] According to an embodiment of the present disclosure, the healable superplastic amorphous alloy includes Zr, Cu, Ni, Al and an additive element. As described above, by the healable superplastic amorphous alloy including Zr, Cu, Ni, Al and an additive element, it is possible as will be described later to implement unique healable property while having a superplastic behavior similar to that of crystalline, by forming a cluster between the Zr and the Ni and by maximizing the complexity of the amorphous structure by causing the cluster to form Icosahedral quenched-in nuclei (IQN) in a composition with a high content of Zr.
[0035] According to an embodiment of the present disclosure, Zr may be used as the additive element separately from the Zr included in the healable superplastic amorphous alloy. As described above, by using Zr as the additive element separately from the Zr included in the healable superplastic amorphous alloy, it is possible to exhibit unique healable property while having a superplastic behavior similar to that of crystalline, by maximizing the complexity of the amorphous structure by controlling the stability of the cluster to form an Icosahedral quenched-in nuclei quasi-crystal cluster under the condition of forming a cluster (Principal cluster) formed only of the Ni and the Zr in the matrix.
[0036] According to an embodiment of the present disclosure, in the healable superplastic amorphous alloy, the Ni and the Zr form a cluster. Specifically, in the healable superplastic amorphous alloy, the Ni and the Zr are mainly connected to form a principal cluster. As described above, when the Ni and the Zr form a cluster, the complexity of the amorphous structure inside the healable superplastic amorphous alloy can be increased.
[0037] According to an embodiment of the present disclosure, in the healable superplastic amorphous alloy, the additive element and the cluster form an Icosahedral quenched-in nuclei (IQN) quasi-crystal cluster. Specifically, in the healable superplastic amorphous alloy, an additive element is disposed between clusters formed of the Ni and the Zr to connect the clusters to each other, and the clusters form Icosahedral quenched-in nuclei (IQN) quasi-crystal clusters by the additive element (Glue atom), so that the healable superplastic amorphous alloy can have a superplastic behavior similar to that of crystalline even at room temperature while exhibiting a unique healable property.
[0038] According to an embodiment of the present disclosure, the radius of the added element is 75% or more and 105% or less with respect to the atomic radius of the Zr. Specifically, the radius of the additive element is 76% or more and 104% or less, 77% or more and 103% or less, 78% or more and 102% or less, 79% or more and 101% or less, 80% or more and 102% or less, 81% or more and 101% or less, 82% or more and 100% or less, 85% or more and 97% or less, 88% or more and 95% or less, or 89% or more and 93% or less, with respect to the atomic radius of Zr. Preferably, the radius of the additive element may be 90.2% with respect to the atomic radius of the Zr. Specifically, by implementing that the radius of the additive element is 75% or more and 105% or less with respect to the atomic radius of the Zr, the additive element can effectively adhere between clusters (principal clusters) formed of the Ni and the Zr. As described above, adjusting the radius of the additive element to 75% or more and 105% or less with respect to the atomic radius of the Zr can prevent rapid crystallization due to excessive adhesion of the cluster to one additive element caused by the excessively large radius of the additive element, and can prevent that the clusters are not connected to each other because the radius of the additive element is small.
[0039] According to an embodiment of the present disclosure, the additive element may be one selected from the group consisting of Zr, V, Ir, Mo, Re, Pd, Nb, Ta, Au, Ag, Ti, Hf, and combinations thereof. Specifically, Table 1 below is a table showing, as ratios, the differences between the ideal atomic radii of additive elements and the radii of the additive elements. That is, the above elements corresponding to ?10% difference from the ideal atomic radius are listed. When this is converted into a radius size ratio relative to the atomic radius of the Zr, it corresponds to 75% or more and 105% or less with respect to the atomic radius of the Zr. Referring to Table 1 below, since the atoms corresponding to 75% or more and 105% or less with respect to the atomic radius of the Zr, more preferably, 80% or more and 100% or less with respect to the atomic radius of the Zr correspond to Zr, V, Ir, Mo, Re, Pd, Nb, Ta, Au, Ag, Ti, and Hf, the quasi-crystal cluster can be easily formed by selecting the additive element and adhering the clusters to each other. As described above, by using, as the additive element, one selected from the group consisting of Zr, V, Ir, Mo, Re, Pd, Nb, Ta, Au, Ag, Ti, Hf, and combinations thereof, the additive element can easily form an Icosahedral quenched-in nuclei (IQN) quasi-crystal cluster in an amorphous matrix by adhering between the clusters (Principal clusters) formed by the Ni and the Zr.
TABLE-US-00001 TABLE 1 Difference from atomic radius Elemnet ideal for IQN formation V ?9.0% Ir ?6.1% Mo ?5.8% Re ?4.8% Pd ?3.1% Pt ?3.1% Nb ?1.2% Ta ?1.0% Au ?0.3% Ag 0.1% Ti 1.0% Hf 9.0% Zr 10.0%
[0040] According to an embodiment of the present disclosure, the content of the Al may be 6 at. % or more and 18 at. % or less. As described above, by adjusting the content of the AI to 6 at. % or more and 18 at. % or less, it can be adjusted so that excellent amorphous forming ability is realized in the superplastic amorphous alloy, and if the content is out of the range, the amorphous forming ability may be rapidly lowered.
[0041]
[0042] According to an embodiment of the present disclosure, the critical cooling rate of the cooling process of the molten metal of the healable superplastic amorphous alloy may be 10.sup.0 K/s or more and 10.sup.6 K/s or less. As described above, by adjusting the critical cooling rate of the cooling process of the molten metal of the healable superplastic amorphous alloy to 10.sup.0 K/s or more and 10.sup.6 K/s or less, the alloy of the aforementioned specific composition can be implemented in an amorphous structure.
[0043] According to an embodiment of the present disclosure, in the cooling process of the molten metal of the healable superplastic amorphous alloy, the thickness of the molten metal may be 10 ?m or more and 20 mm or less. Specifically, in the cooling process of the molten metal of the healable superplastic amorphous alloy, by implementing the thickness of the molten metal of 10 ?m or more and 20 mm or less, the critical cooling rate of the cooling process of the molten metal of the healable superplastic amorphous alloy may be adjusted to be 10.sup.0 K/s or more and 10.sup.6 K/s or less. As described above, by adjusting the thickness of the molten metal to be 10 ?m or more and 20 mm or less in the cooling process of the molten metal of the healable superplastic amorphous alloy, an appropriate critical cooling rate is realized, so that the alloy of the specific composition can be implemented in an amorphous structure.
[0044] According to an embodiment of the present disclosure, the critical cooling rate of the cooling process of the molten metal of the healable superplastic amorphous alloy may be 10.sup.0 K/s or more and 10.sup.6 K/s or less, wherein when the additive element is Zr, the content of Zr may be greater than 68 at. % and less than or equal to 73 at. %, the content of Ni may be 2 at. % or more and 24 at. % or less, the content of Cu may be 2 at. % or more and 24 at. % or less, and the content of Al may be 6 at. % or more and 18 at. % or less. Alternatively, in the cooling process of the molten metal of the healable superplastic amorphous alloy, the thickness of the molten metal may be 10 ?m or more and 20 mm or less, wherein when the additive element is Zr, the content of the Zr may be greater than 68 at. % and less than or equal to 73 at. %, the content of the Ni may be 2 at. % or more and 24 at. % or less, the content of the Cu may be 2 at. % or more and 24 at. % or less, and the content of the Al may be 6 at. % or more and 18 at. % or less.
[0045] According to an embodiment of the present disclosure, the critical cooling rate of the cooling process of the molten metal of the healable superplastic amorphous alloy may be 10.sup.0 K/s or more and 10.sup.6 K/s or less, wherein when the additive element is an element other than Zr, the content of Zr may be 59 at. % or more and 68 at. % or less, the content of Ni may be 2 at. % or more and 29 at. % or less, and the content of Cu may be 2 at. % or more and 29 at. % or less, and the content of Al may be 6 at. % or more and 18 at. % or less. Alternatively, in the cooling process of the healable superplastic amorphous alloy, the thickness of the molten metal may be 10 ?m or more and 20 mm or less, wherein when the additive element is an element other than Zr, the content of the Zr may be 59 at. % or more and 68 at. % or less, the content of the Ni may be 2 at. % or more and 29 at. % or less, the content of the Cu may be 2 at. % or more and 29 at. % or less, and the content of the Al may be 6 at. % or more and 18 at. % or less.
[0046] According to an embodiment of the present disclosure, the healable superplastic amorphous alloy may be represented by Formula 1.
Zr.sub.aCu.sub.b-cX.sub.cNi.sub.dAl.sub.f[Formula 1]
[0047] where X is one selected from the group consisting of V, Mo, Nb, Ta, Ag, Ti, Hf, and combinations thereof, b?c is 2 or more and 29 or less, c is 1 or more and 10 or less, d is 2 or more and 29 or less, f is 6 or more and 18 or less, and a is 100?(b+d+f).
[0048] As described above, by selecting the amorphous alloy corresponding to Formula 1, an amorphous structure having Icosahedral quenched-in nuclei quasi-crystal clusters can be formed in the alloy, and the mechanical strength of the alloy at room temperature can be maintained while, at the same time, the ductility can be improved.
[0049] According to an embodiment of the present disclosure, Equation 1 below may be satisfied for X in Formula 1 above.
?(at. % of Ti)+?(at. % of Nb)+?(at. % of Ta)+?(at. % of Mo)+ 1/7(at. % of V)+ 1/7(at. % of Hf)+?(at. % of Ag)?1.0[Equation 1]
[0050] As described above, when the amorphous alloy components satisfy Equation 1 above for X in Formula 1 above, an amorphous structure having Icosahedral quenched-in nuclei quasi-crystal clusters can be formed in the alloy, and the mechanical strength of the alloy at room temperature can be maintained while, at the same time, the ductility can be improved.
[0051] According to an embodiment of the present disclosure, the healable superplastic amorphous alloy may be a bulk amorphous alloy having the critical cooling rate of 10.sup.0 K/s or more and 10.sup.3 K/s or less in the cooling process of the molten metal thereof. As described above, by adjusting the critical cooling rate of the cooling process of the molten metal of the healable superplastic amorphous alloy to 10.sup.0 K/s or more and 10.sup.3 K/s or less, the alloy of the aforementioned specific composition can be implemented as an amorphous structure in bulk form.
[0052] According to an embodiment of the present disclosure, in the cooling process of the molten metal of the healable superplastic bulk amorphous alloy, the thickness of the molten metal may be 1 mm or more and 20 mm or less. Specifically, in the cooling process of the molten metal of the superplastic bulk amorphous alloy, by implementing the thickness of the molten metal of 1 mm or more and 20 mm or less, the critical cooling rate of the cooling process of the molten metal of the healable superplastic bulk amorphous alloy may be adjusted to be 10.sup.0 K/s or more and 10.sup.3 K/s or less. As described above, in the cooling process of the molten metal of the superplastic bulk amorphous alloy, by adjusting the thickness of the molten metal to be 1 mm or more and 20 mm or less, an appropriate critical cooling rate is realized, so that the alloy of the specific composition can be implemented in an amorphous structure in bulk form.
[0053] According to an embodiment of the present disclosure, the critical cooling rate in the cooling process of the molten metal of the healable superplastic bulk amorphous alloy may be 10.sup.0 K/s or more and 10.sup.3 K/s or less, wherein when the additive element is Zr, the content of Zr may be greater than 68 at. % and less than or equal to 70 at. %, the content of Ni may be 5 at. % or more and 21 at. % or less, the content of Cu may be 5 at. % or more and 21 at. % or less, and the content of Al may be 6 at. % or more and 18 at. % or less. Alternatively, in the cooling process of the molten metal of the healable superplastic bulk amorphous alloy, the thickness of the molten metal may be 1 mm or more and 20 mm or less, wherein when the additive element is Zr, the content of Zr may be greater than 68 at. % and less than or equal to 70 at. %, the content of Ni may be 5 at. % or more and 21 at. % or less, the content of Cu may be 5 at. % or more and 21 at. % or less, and the content of Al may be 6 at. % or more and 18 at. % or less.
[0054] According to an embodiment of the present disclosure, the critical cooling rate in the cooling process of the molten metal of the healable superplastic bulk amorphous alloy may be 10.sup.0 K/s or more and 10.sup.3 K/s or less, wherein when the additive element is an element other than Zr, the content of Zr may be 59 at. % or more and 68 at. % or less, the content of Ni may be 5 at. % or more and 26 at. % or less, and the content of Cu may be 5 at. % or more and 26 at. % or less, and the content of Al may be 6 at. % or more and 18 at. % or less. Alternatively, in the cooling process of the molten metal of the healable superplastic bulk amorphous alloy, the thickness of the molten metal may be 1 mm or more and 20 mm or less, wherein when the additive element is an element other than Zr, the content of Zr may be 59 at. % or more and 68 at. % or less, the content of Ni may be 5 at. % or more and 26 at. % or less, the content of Cu may be 5 at. % or more and 26 at. % or less, and the content of Al may be 6 at. % or more and 18 at. % or less.
[0055] According to an embodiment of the present disclosure, the healable superplastic bulk amorphous alloy may be represented by Formula 2.
Zr.sub.aCu.sub.b-cX.sub.cNi.sub.dAl.sub.f[Formula 2]
[0056] where X is one selected from the group consisting of V, Mo, Nb, Ta, Ag, Ti, Hf, and combinations thereof, b?c is 5 or more and 26 or less, c is 1 or more and 8 or less, d is 5 or more and 26 or less, f is 6 or more and 18 or less, and a is 100?(b+d+f).
[0057] As described above, by selecting the healable superplastic bulk amorphous alloy corresponding to Formula 2, an amorphous structure having Icosahedral quenched-in nuclei quasi-crystal clusters can be formed in the alloy, and the mechanical strength of the alloy at room temperature can be maintained while, at the same time, the ductility can be improved.
[0058] According to an embodiment of the present disclosure, Equation 2 below may be satisfied for X in Formula 2 above.
?(at. % of Ti)+?(at. % of Nb)+?(at. % of Ta)+?(at. % of Mo)+ 1/7(at. % of V)+ 1/7(at. % of Hf)+?(at. % of Ag)?1.0[Equation 2]
[0059] As described above, when the healable superplastic bulk amorphous alloy components satisfy Equation 2 above for X in Formula 2 above, an amorphous structure having Icosahedral quenched-in nuclei quasi-crystal clusters can be formed in the alloy, and the mechanical strength of the alloy at room temperature can be maintained while, at the same time, the ductility can be improved.
[0060] According to an embodiment of the present disclosure, the cluster may be NiZr.sub.2. Specifically, the atoms forming the cluster may be the Zr and the Ni, and the atomic ratio of the Zr and the Ni may be 2:1. As described above, by implementing the cluster whose chemical formula is NiZr.sub.2, the coupling shape of the cluster can be adjusted, and the shape and size of the cluster can be adjusted by the additive element, so that clusters can be easily connected with each other to form the Icosahedral quasi-crystal cluster.
[0061] According to an embodiment of the present disclosure, in the cluster, the Ni and the Zr form a polyhedron, and the Ni may be disposed at the center of the polyhedron. Specifically, the polyhedron may be an icosahedron. More specifically, the one Ni atom may be provided at the center, and the remaining atoms may be located at vertices of the icosahedron to form a cluster. By forming the cluster as described above, the cluster easily forms an Icosahedral quenched-in nuclei quasi-crystal cluster by the additive element to maximize the complexity of the amorphous structure of the healable superplastic amorphous alloy, so that it can exhibit unique healable property while having a superplastic behavior similar to that of crystalline.
[0062] According to an embodiment of the present disclosure, the radius of the additive element may be 0.120 nm or more and 0.169 nm or less.
[0063] According to an embodiment of the present disclosure, the plastic deformation region of the healable superplastic amorphous alloy may be recovered by application of external energy including one selected from the group consisting of mechanical energy, electrical energy, thermal energy, magnetic energy, and combinations thereof.
[0064] According to an embodiment of the present disclosure, when the external energy is thermal energy, the thermal energy application may be a thermo-cycling process in which an environment of ?50? C. or less and an environment of 100? C. or more are alternately performed at intervals of a time period of 20 seconds or more.
[0065] An embodiment of the present disclosure provides a method for preparing a healable superplastic amorphous alloy, the method including: forming a composition by mixing Zr, Cu, Ni, Al and an additive element; preparing an alloy by melting and then solidifying the composition.
[0066] The method for preparing a superplastic amorphous alloy according to an embodiment of the present disclosure maximizes the complexity of the amorphous structure, and can be implemented to exhibit unique healable characteristics while having a superplastic behavior similar to that of crystalline.
[0067] Hereinafter, the present disclosure will be described in detail with reference to examples. However, it should be noted that the examples according to the present disclosure may be modified into various other forms, and the scope of the present disclosure is not construed as being limited to the examples to be described below. The examples of the present specification are provided to more completely explain the present disclosure to those of ordinary skill in the art.
EXPERIMENTAL EXAMPLE 1
[0068] In the ZrCuNiAl quaternary alloy group, after fixing the content of the Al to 12 at. %, while adjusting the content of the Ni and the content of the Cu as shown in Table 2 below, and adjusting the content of the Zr to have a remainder, a ribbon of 10 ?m and a rod shape of 1 mm were prepared, and the content of the additive element was included in the content of the Zr. Thereafter, while adjusting the content of the Ni and the content of the Cu, the internal crystals of the bulk amorphous alloy were checked to determine whether there were superplastic behavior and quasi-crystal formation in the primary precipitated phase, and the results were summarized in Table 2 below. In the table below, the formation of quasi-crystal cluster is indicated by I-phase.
[0069]
[0070] Referring to
TABLE-US-00002 TABLE 2 10 ?m 1 mm rod Superplastic ribbon shape behavior amorphous amorphous Primary and formation formation precipitated healable Composition or not or not phase or not Zr59Cu1Ni28Al12 X X Zr59Cu3Ni26Al12 ? X NiZr.sub.2, AlZr, CuZr.sub.2 X Zr59Cu7Ni21Al12 ? ? NiZr.sub.2, AlZr, CuZr.sub.2 X Zr59Cu11Ni18Al12 ? ? NiZr.sub.2, AlZr, CuZr.sub.2 X Zr59Cu15Ni14Al12 ? ? NiZr.sub.2, AlZr, CuZr.sub.2 X Zr59Cu19Ni10Al12 ? ? NiZr.sub.2, AlZr, CuZr.sub.2 X Zr59Cu23Ni6Al12 ? ? NiZr.sub.2, AlZr, CuZr.sub.2 X Zr59Cu28Ni1Al12 ? X CuZr.sub.2 X Zr61Cu1Ni26Al12 X X Zr61Cu3Ni24Al12 ? X NiZr.sub.2, AlZr, CuZr.sub.2 X Zr61Cu7Ni20Al12 ? ? NiZr.sub.2, AlZr, CuZr.sub.2 X Zr61Cu11Ni16Al12 ? ? NiZr.sub.2, AlZr, CuZr.sub.2 X Zr61Cu15Ni12Al12 ? ? NiZr.sub.2, AlZr, CuZr.sub.2 X Zr61Cu19Ni8Al12 ? ? NiZr.sub.2, AlZr, CuZr.sub.2 X Zr61Cu23Ni4Al12 ? X NiZr.sub.2, AlZr, CuZr.sub.2 X Zr63Cu1Ni24Al12 X X Zr63Cu3Ni22Al12 ? X NiZr.sub.2, AlZr, CuZr.sub.2 X Zr63Cu7Ni18Al12 ? ? NiZr.sub.2, AlZr, CuZr.sub.2 X Zr63Cu11Ni14Al12 ? ? NiZr.sub.2, AlZr, CuZr.sub.2 X Zr63Cu15Ni10Al12 ? ? NiZr.sub.2, AlZr, CuZr.sub.2 X Zr63Cu19Ni6Al12 ? ? NiZr.sub.2, AlZr, CuZr.sub.2 X Zr63Cu24Ni1Al12 ? X CuZr.sub.2 X Zr65Cu1Ni22Al12 X X Zr65Cu3Ni20Al12 ? X NiZr.sub.2, AlZr, CuZr.sub.2 X Zr65Cu7Ni16Al12 ? ? NiZr.sub.2, AlZr, CuZr.sub.2 X Zr65Cu11Ni12Al12 ? ? NiZr.sub.2, AlZr, CuZr.sub.2 X Zr65Cu15Ni8Al12 ? ? NiZr.sub.2, AlZr, CuZr.sub.2 X Zr65Cu19Ni4Al12 ? X NiZr.sub.2, AlZr, CuZr.sub.2 X Zr67Cu1Ni20Al12 X X Zr67Cu3Ni18Al12 ? X NiZr.sub.2, AlZr, CuZr.sub.2 X Zr67Cu7Ni14Al12 ? ? NiZr.sub.2, AlZr, CuZr.sub.2 X Zr67Cu11Ni10Al12 ? ? NiZr.sub.2, AlZr, CuZr.sub.2 X Zr67Cu15Ni6Al12 ? ? NiZr.sub.2, AlZr, CuZr.sub.2 X Zr67Cu20Ni1Al12 ? X CuZr.sub.2 X Zr69Cu1Ni18Al12 X X Zr69Cu3Ni16Al12 ? X I-phase ? Zr69Cu5Ni14Al12 ? ? I-phase ? Zr69Cu7Ni12Al12 ? ? I-phase ? Zr69Cu9Ni10Al12 ? ? I-phase ? Zr69Cu11Ni8Al12 ? ? I-phase ? Zr69Cu13Ni6Al12 ? ? I-phase ? Zr69Cu15Ni4Al12 ? X I-phase ? Zr69Cu17Ni1Al12 ? X CuZr.sub.2 Zr70Cu9Ni9Al12 ? ? I-phase ? Zr71Cu1Ni16Al12 X X Zr71Cu3Ni14Al12 ? X I-phase ? Zr71Cu5Ni12Al12 ? X I-phase ? Zr71Cu7Ni10Al12 ? X I-phase ? Zr71Cu9Ni18Al12 ? X I-phase ? Zr71Cu11Ni6Al12 ? X I-phase ? Zr71Cu13Ni4Al12 ? X I-phase ? Zr71Cu16Ni1Al12 ? X CuZr.sub.2 Zr73Cu1Ni14Al12 X X Zr73Cu3Ni12Al12 ? X I-phase ? Zr73Cu5Ni10Al12 ? X I-phase ? Zr73Cu7Ni18Al12 ? X I-phase ? Zr73Cu9Ni6Al12 ? X I-phase ? Zr73Cu11Ni4Al12 ? X I-phase ? Zr73Cu14Ni1Al12 X X Zr75Cu1Ni12Al12 X X Zr75Cu3Ni10Al12 ? X ?-Zr Zr75Cu5Ni18Al12 ? X ?-Zr Zr75Cu7Ni6Al12 ? X ?-Zr Zr75Cu9Ni4Al12 ? X ?-Zr Zr75Cu11Ni2Al12 X X Zr77Cu3Ni8Al12 X X Zr77Cu5Ni6Al12 X X Zr77Cu8Ni3Al12 X X Zr70Cu9Ni9Al12 ? ? I-phase ? Zr70Cu10Ni10Al10 ? ? I-phase ? Zr70Cu11Ni11Al8 ? ? I-phase ? Zr70Cu12Ni12Al6 ? ? I-phase ? Zr70Cu13Ni13Al4 X X Zr70Cu8Ni8Al14 ? ? I-phase ? Zr70Cu7Ni7Al16 ? ? I-phase ? Zr70Cu6Ni6Al18 ? ? I-phase ? Zr70Cu5Ni5Al20 X X
[0071] Furthermore, referring to Table 2, for example, Zr.sub.63Cu.sub.7Ni.sub.18Al.sub.12, Zr.sub.65Cu.sub.7Ni.sub.16Al.sub.12, and Zr.sub.67Cu.sub.7Ni.sub.14Al.sub.12 do not form a quasi-crystal cluster (I-phase), and only Zr.sub.70Cu.sub.9Ni.sub.9Al.sub.12 and Zr.sub.69Cu.sub.9Ni.sub.10Al.sub.12 form a quasi-crystal cluster (I-phase).
EXPERIMENTAL EXAMPLE 2
[0072] While varying the content of Nb as an additive element with respect to the Zr.sub.63Cu.sub.14.5-cX.sub.cNi.sub.10.5Al.sub.12 composition, 100 ?m ribbons were prepared, and subjected to differential scanning calorimetry and heat treatment, and then the structural analysis thereof was performed through X-ray diffraction analysis.
[0073]
[0074] Referring to
EXPERIMENTAL EXAMPLE 3
[0075] A 2 mm rod-shaped specimen was prepared with the Zr.sub.70Cu.sub.9Ni.sub.9Al.sub.12 composition, and the results of X-ray diffraction analysis and differential scanning calorimetry (DSC analysis) of the prepared rod-shaped specimen were checked, and the X-ray diffraction analysis results were checked after heat treatment up to 435? C., which is the peak point of the first crystallization behavior of the 2 mm rod-shaped specimen of the Zr.sub.70Cu.sub.9Ni.sub.9Al.sub.12 composition.
[0076]
EXPERIMENTAL EXAMPLE 4
[0077] 2 mm rod-shaped specimens were prepared with the composition Zr.sub.70Cu.sub.9Ni.sub.9Al.sub.12, and differential scanning calorimetry was performed on the prepared specimens, and the prepared specimens after 10 healing cycles.
[0078]
[0079] Referring to
EXPERIMENTAL EXAMPLE 5
[0080] A 2 mm rod-shaped specimen was prepared with the composition Zr.sub.70Cu.sub.9Ni.sub.9Al.sub.12 and a compression test was performed on it.
[0081]
EXPERIMENTAL EXAMPLE 6
[0082] While varying the content of Nb as an additive element (X) with respect to Zr.sub.63Cu.sub.14.5-cX.sub.cNi.sub.10.5Al.sub.12 composition, 2 mm rod-shaped specimens were prepared and X-ray diffraction analysis was performed thereon. Furthermore, with respect to the Zr.sub.63Cu.sub.14.5-cX.sub.cNi.sub.10.5Al.sub.12 composition, differential scanning calorimetry was performed on the specimen with prepared amorphous state while changing the content of Nb as an additive element, and X-ray diffraction analysis was performed after heat treatment was performed up to the first crystallization behavior.
[0083]
[0084]
EXPERIMENTAL EXAMPLE 7
[0085] While changing the type and content of an additive element as shown in Table 3 below with respect to Zr.sub.63Cu.sub.14.5-cX.sub.cNi.sub.10.5Al.sub.12 composition, 10 ?m ribbons were prepared and the results of differential scanning calorimetry were checked, and it was confirm that the quasi-crystal cluster was generated, and while changing the ratio of an additive element as shown in Table 4 below with respect to Zr.sub.65Cu.sub.15-cX.sub.cNi.sub.10Al.sub.10 composition, 2 mm rod-shaped specimens were prepared and the results of differential scanning calorimetry were checked, and it was confirm that the quasi-crystal cluster was generated. Whether quasi-crystal cluster (I-phase) was generated in the amorphous matrix was summarized in Tables 3 and 4. In the table below, the formation of quasi-crystal cluster is indicated by I-phase.
TABLE-US-00003 TABLE 3 Type of Size of 10 um ribbon Primary additive element Content amorphous precipitated element (nm) (at. %) formation or not phase Mo 0.136 3 ? I-phase 5 ? I-phase 8 ? I-phase Ta 0.143 3 ? I-phase 5 ? I-phase 8 ? I-phase Ti 0.146 3 ? I-phase 5 ? I-phase 8 ? I-phase Zr 0.160 5 ? I-phase 8 ? I-phase 9 ? I-phase Ag 0.144 6 ? I-phase 8 ? I-phase 9 ? I-phase Hf 0.158 7 ? I-phase 8 ? I-phase Pd 0.138 5 ? I-phase 8 ? I-phase Pt 0.139 5 ? I-phase 8 ? I-phase Au 0.144 5 ? I-phase 8 ? I-phase Ir 0.136 5 ? I-phase 8 ? I-phase V 0.131 7 ? I-phase 8 ? I-phase Si 0.115 2 ? NiZr.sub.2, AlZr, CuZr.sub.2 5 X Gd 0.180 2 ? NiZr.sub.2, AlZr, CuZr.sub.2 5 X Y 0.180 2 ? NiZr.sub.2, AlZr, CuZr.sub.2 5 X
[0086] Referring to Table 3, it was confirmed that when the additive element was Mo, Ta, Ti, Zr, Ag, Hf, V, Pd, Pt, Au, or Ir, the quasi-crystal cluster was generated, while when the additive element was Si, Gd, or Y, the quasi-crystal cluster was not formed.
TABLE-US-00004 TABLE 4 Equation 1 Primary Content calculated precipitated Additive alloy (at. %) value phase Ti.sub.50Ta.sub.50 0.6 0.2 NiZr.sub.2, AlZr, CuZr.sub.2 3 1 I-phase 6 2 I-phase 9 3 I-phase Mo.sub.50Nb.sub.50 3 1 I-phase 6 2 I-phase 9 3 I-phase Ti.sub.50Nb.sub.50 3 1 I-phase 6 2 I-phase 9 3 I-phase Ag.sub.50Nb.sub.50 7 1.6 I-phase 9 2 I-phase V.sub.50Hf.sub.50 7 1 I-phase 9 1.29 I-phase Ti.sub.33Nb.sub.33Ta.sub.33 3 1 I-phase 6 2 I-phase 9 3 I-phase Ti.sub.25Nb.sub.25Ta.sub.25Mo.sub.25 3 1 I-phase 6 2 I-phase 9 3 I-phase Ti.sub.25Nb.sub.25Ta.sub.25Hf.sub.25 6 1.71 I-phase 9 2.57 I-phase Ti.sub.25Nb.sub.25Ta.sub.25V.sub.25 6 1.71 I-phase 9 2.57 I-phase
[0087] Referring to Table 4, it was confirmed that even when the additive element was added in various combinations, the quasi-crystal cluster was generated in the amorphous matrix.
EXPERIMENTAL EXAMPLE 8
[0088] While varying the content of Nb as an additive element (X) with respect to Zr.sub.63Cu.sub.14.5-cX.sub.cNi.sub.10.5Al.sub.12 composition, 2 mm rod-shaped specimens were prepared, and compression experiments were performed thereon.
[0089]
[0090] Referring to
EXPERIMENTAL EXAMPLE 9
[0091] While varying the content of Nb as an additive element (X) with respect to Zr.sub.63Cu.sub.14.5-cX.sub.cNi.sub.10.5Al.sub.12 composition, 2 mm rod-shaped specimens were prepared, and after performing the compression experiment, differential scanning calorimetry was performed on the specimens that had undergone a healing cycle.
[0092]
[0093] Referring to
[0094] While the present disclosure has been described by limited embodiments until now, the present disclosure is not limited by them, and various modifications can be made by those skilled in the art to which the present disclosure belongs within the equivalent scope of the technical idea of the present disclosure and the claims to be provided below.