TWO-DIMENSIONAL OPTICAL WAVEGUIDE PRESSURE SENSOR ARRAY

Abstract

The present invention discloses a two-dimensional optical waveguide pressure sensor array comprising two or more row optical waveguides; two or more column optical waveguides, wherein the row optical waveguides and the column optical waveguides are deformable and arranged in a planar array to define a sensor in the crosspoints, wherein each crosspoint includes one of the row waveguides in contact with one of the column waveguides at its intersection point; wherein each crosspoint further includes a light coupling structure configured to enhance waveguide bending when pressure is applied to the crosspoint; wherein the light coupling structure comprises a layer of mechanical light scattering material disposed in contact with at least one of the row or column optical waveguide; or wherein the optical waveguide pressure sensor array can sense pressure by providing light to the row optical waveguides and measuring light coupled at each crosspoint to its column optical waveguide.

Claims

1. A two-dimensional optical waveguide pressure sensor array, comprising: two or more row optical waveguides; two or more column optical waveguides, wherein the row optical waveguides and the column optical waveguides are deformable and are arranged in a planar array to define a sensor in the crosspoints, wherein each crosspoint includes one of the row waveguides in contact with one of the column waveguides at its intersection point; wherein each crosspoint further includes a light coupling structure configured to enhance waveguide bending when pressure is applied to the crosspoint; wherein the light coupling structure comprises a layer of mechanical light scattering material disposed in contact with at least one of the row or column optical waveguide; wherein the optical waveguide pressure sensor array is configured to sense pressure by providing light to the row optical waveguides and measuring light coupled at each crosspoint to its column optical waveguide, or vice versa, and wherein the light coupled to the column optical waveguide is dependent on the pressure applied to the crosspoint acting as a sensor.

2. The two-dimensional optical waveguide pressure sensor array according to claim 1, wherein the light coupling structure comprises two layers of light scattering material disposed in contact with and on both sides of the row and column optical waveguides wherein the row and column optical waveguides are vertically disposed between the two layers of light scattering material.

3. The two-dimensional optical waveguide pressure sensor array according to claim 1, wherein the two layers of light scattering material are substantially of the same size and shape, and are substantially laterally aligned.

4. The two-dimensional optical waveguide pressure sensor array according to claim 1, wherein each row optical waveguide includes a waveguide core surrounded by a waveguide cladding, wherein each column optical waveguide includes a waveguide core surrounded by a waveguide cladding, wherein the waveguide claddings of both the row optical waveguides and the column optical waveguides are arranged for light transmissive contact at one or more of the crossing sensors.

5. The two-dimensional optical waveguide pressure sensor array according to claim 1, wherein each row optical waveguide includes a waveguide core surrounded by a waveguide cladding, wherein each column optical waveguide includes a waveguide core surrounded by a waveguide cladding, wherein the ratio of the cross sectional diameter of the waveguide core with respect to the waveguide cladding is at least 50:1.

6. The two-dimensional optical waveguide pressure sensor array according to claim 1, wherein the light coupling structure comprises a layer of deformable material.

7. The two-dimensional optical waveguide pressure sensor array according to claim 6, wherein the layer of deformable material comprises a layer of light scattering material.

8. The two-dimensional optical waveguide pressure sensor array according to claim 7, wherein the layer of deformable material comprises a silicone rubber.

9. The two-dimensional optical waveguide pressure sensor array according to claim 1, wherein the light coupling structure further comprises a layer of rigid material.

10. The two-dimensional optical waveguide pressure sensor array according to claim 9, wherein the layer of rigid material comprises polyvinylchloride.

11. The two-dimensional optical waveguide pressure sensor array according to claim 10, wherein the light coupling structure comprises two layers of light scattering material disposed in contact with and on both sides of the row and column optical waveguides, and two layers of rigid material disposed in contact with and on both sides of the two layers of light scattering material, vertically disposed between the row and column optical waveguides and the two layers of light scattering material with the two layers of rigid material.

12. The two-dimensional optical waveguide pressure sensor array according to claim 1, wherein the light coupling structure is shaped according to one of the group of circular, oval, rectangular, square, and polygon shaped, wherein said light coupling structures have various or corresponding sizes.

13. The two-dimensional optical waveguide pressure sensor array according to claim 1, wherein said light coupling structures have a closed structure in which in the center of said closed structure a deformable material is arranged.

14. The two-dimensional optical waveguide pressure sensor array according to claim 1, wherein the row and column optical waveguides are selected from the group consisting of: step-index plastic fibers and graded-index plastic fibers.

15. The two-dimensional optical waveguide pressure sensor array according to claim 1, wherein the two-dimensional optical waveguide pressure sensor array is configured as a sleep monitoring sensor arranged under a matrass for unobtrusive measuring of sleep-related movements of an individual on the matrass.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0044] FIG. 1 shows a schematic diagram of a two-dimensional optical waveguide pressure sensor array according to a first aspect of the present disclosure;

[0045] FIG. 2 shows a top view and two side vies of a POF crossing with flexible material on both sides according to an aspect of the present disclosure;

[0046] FIG. 3 shows a top view and two side vies of a POF crossing with flexible material on one sides according to an aspect of the present disclosure;

[0047] FIG. 4 shows a setup of measuring the sensitivity characteristics of a POF crossing according to an aspect of the present disclosure;

[0048] FIG. 5 shows a graph of a receiver output voltage as a function of applied weight in an aspect of the present disclosure without flexible material at the crossing;

[0049] FIG. 6 shows a graph of a receiver output voltage as a function of applied weight in an aspect of the present disclosure with flexible material at the crossing on both sides and at one side;

[0050] FIG. 7 show the influence of the size of the scattering material in an aspect of the present disclosure with light scattering material used on both sides;

[0051] FIG. 7 show the influence of the size of the scattering material in an aspect of the present disclosure with light scattering material used on one side.

DETAILED DESCRIPTION

[0052] FIG. 1 shows a schematic diagram of a real-time 2-Dimensional (2D) pressure sensing system based on monitoring the local pressure exerted per crosspoint on a 2-D structure embedded in a 2-D surface, The system has a 2-D POF Grid, an Optoelectronics module and a Data Acquisition and Control module. The 2D POF Grid is composed of a grid of SI-POFs (step-index POFs) which form a matrix of crosspoints. The so-called transmitting fibres of the POF grid are connected to LEDs and the receiving fibres to photodiodes of the Optoelectronics module. The LEDs are part of the transmitting part of the Optoelectronics module, and the photodiodes are part of the receiving part of the Optoelectronics module. The Data Acquisition and Control module controls the LED transmitters and processes the measured data obtained from the photodiode receivers in the Optoelectronics module. The optical coupling between the POFs at the crosspoints is a function of the local pressure, so by detecting the optical power received by the photodiodes, the pressure on a crosspoint can be measured. Because the optical coupling effect between transmitting and receiving SI-POF fibres is very small, high-sensitivity optical receivers are needed, using transimpedance amplifiers (TIAs) with high gain and a high input impedance. Moreover, as only a small amount of light power is coupled out of the transmitting fibre when pressure is exerted on the respective crosspoint, the light which stays in the transmitting fibre and goes on to the next crosspoint is hardly reduced. Thus, the sensitivity of a crosspoint is hardly affected by the pressure on other crosspoints, i.e. the location-dependence of the performance of a crosspoint is negligible. This makes the system well-scalable to larger 2-D matrices. To achieve a simple and scalable system, a crosspoint scanning method is implemented. The Data Acquisition and Control module in FIG. 1 controls the Selector, which selects only one LED at a time, and the crossings are scanned column by column. Reading simultaneously the photodetector outputs line-by-line enables the Data Acquisition and Control module to do the 2D pressure detection. This solution is readily scalable because N photo detectors and M LED sources can detect N×M sensor points and wherein vertical columns are scanned one by one.

[0053] An innovative feature of the present disclosure is the design of the pressure-sensitive optical coupling mechanism and construction of a crossing where the fibres are not modified so are left intact. Moreover, the crosspoint design is very alignment tolerant because the scattering material which increases the sensitivity does not have to be precisely aligned at the crossing. This innovative crosspoint design makes the POF grid easy to manufacture at low cost. Two embodiments of the invention will now be described: a flexible scattering material on both sides of the crossing (above and below), and a flexible scattering material only at one side (above or below), which makes the construction thinner. Below these options are discussed including their measurement results.

[0054] Option 1: Flexible Scattering Material on Both Sides.

[0055] A Polymer Optical Fibre (POF) crossing is provided on both sides with a flexible light scattering material, for instance white silicone rubber of 10×10×1.5 mm.sup.3 and a thin rigid material, for instance hard PVC with a thickness of 0.3 mm, as shown in FIG. 2. PMMA (Polymethyl Methacrylate) POF is suitable for visible light with losses <0.5 dB/m in the wavelength range between 400 and 700 nm. To improve the optical coupling, the flexible material should scatter the wavelengths of the light which is used as much as possible so and obviously have a low absorption factor at these wavelengths. So in case red light is used, flexible material red light should be used, and in case white light is used, flexible material scattering the wide white light spectrum (and hence looks from the outside as white material) should be used. In the experiments white LEDs and thus white flexible material is used, because other colours even ultraviolet did not give significant improvements. The ductility of the material must be reversible: the flexible material should take its original shape when the pressure has disappeared, so should be robust with no remaining deformation after large pressures have been applied. The flexibility and thickness of the material has also influence on the detection characteristics. Thicker material decreases the sensitivity. The flexibility of the scattering material and the POF should be such that, when pressure is applied vertically to the node, the flexible scattering material will press at both sides on both fibres and hence will smoothly bend the fibres a little bit. Also the physical contact area of both fibres with the flexible scattering material will increase. Due to micro-bending (because the fibres touch each other) and macro bending (because the fibres are smoothly bent), a small amount of light will escape from the transmitting fibre and couple into the receiving fibre. The amount of optical coupling is proportional to the applied pressure. The escaped light will be scattered in all directions in the (white) flexible scattering material and partially couple into the receiving fibre again, due to micro bending and macro bending of the fibres. The flexible material makes the sensor grid also very robust. The flexible material gives the fibres a smoother bending radius at the crossing when pressure is applied and forces are partly absorbed by the flexible material outside the fibre crossing. Without the flexible material and only rigid material, forces are concentrated on the crosspoint of the fibres which can cause permanent deformation. The rigid material concentrates the vertical pressure to the crossing.

[0056] Option 2: Flexible Scattering Material at One Side

[0057] A Polymer Optical Fibre crossing is provided on one side (e.g., top) with a flexible light scattering material, for instance white silicone rubber and a thin rigid material, for instance hard PVC, as shown in FIG. 3. At the other side (e.g., bottom), the crossing is provided with a thin light scattering rigid material, for instance white hard PVC to concentrate vertical pressure to the crossing. In case the sensor is laying on a solid surface this rigid material is not necessary. The flexibility of the scattering material and the POF should be such that, when vertical pressure is applied, the receiving fibre will press and bend the transmitting fibre into the flexible scattering material. Also the physical contact of both fibres with the flexible scattering material will increase. Due to micro bending because the fibres touch each other and macro bending because the transmitting fibre is smoothly bent, a small amount of light will escape from the transmitting fibre and couple into the receiving fibre. The amount of optical coupling is proportional to the applied pressure. The escaped light will be scattered in all directions in the (white) flexible scattering material and the rigid (white) scattering material, and partially coupled into the receiving fibre. Again, the flexible material makes the sensor grid also very robust. The flexible material gives the fibres a smoother bending radius at the crossing when pressure is applied and forces are partly absorbed by the flexible material outside the fibre crossing. Without the flexible material and with only rigid material, forces are concentrated on the crosspoint of the fibres which can cause permanent deformation. The rigid material concentrates pressure to the crossing.

[0058] The proposed system has, in all or some aspects, the follows advantages:

[0059] POF fibres are left in their original state, i.e., need no modification

[0060] Although POFs are left un-modified, high sensitivity is provided because of micro-bending (POFs touch each other), macro-bending (fibre is bent at crossing) and scattering flexible material at crossing which touch the fibres,

[0061] Very tolerant regarding the positioning of the flexible patch with respect to the crosspoint,

[0062] Very robust because the flexible material protects the fibre crossing,

[0063] Depending on the dimensions of the patches, different sensitivity characteristics can be realised, see measurement results below.

[0064] The POF fiber type may be a CK20, Mitsubishi Rayon, 0.5 mm diameter Step Index PMMA POF. The flexibility of the fibre has also influence on the pressure sensitivity of the optical coupling. From mechanics, it is known that the force needed to bend a rod increases with the rod's diameter. Therefore, the smaller the fibre diameter the more flexible the fibre is. So 0.5 mm diameter POF is more flexible and sensitive than the standard 1 mm diameter POF. Also the scattering losses of the fibre are important. The fibre must have relatively high scattering and low absorption losses to make a detectable optical signal power at the input of the receiver possible. Therefore silica glass optical fibres are not suitable because of the very low scattering losses of silica glass compared with POF. The fibre should also have a thin cladding to prevent influence of neighbouring crossings, so therefore graded index POF is also not suitable. The cladding diameter is preferably 500 μm and the core diameter 486 μm. The dimensions of the white silicone rubber material is preferably 10×10×1.5 mm.sup.3. And the optical power coupled by the white LED into the transmitting POF >1 mW. This power depends on the fibre core's diameter and in general the power from an LED coupled into the fibre is higher with larger fibre core diameters. The sensitivity of the photodiode receiver is preferably 0.4 V/nW.

[0065] Measurement Results

[0066] A. Without Flexible Material at the Crossing

[0067] To show the influence of the flexible scattering material, first the receiver output voltage as a function of applied weight is shown without flexible material around the crossing of FIG. 2. The measurement results shown in FIG. 5 are in case both surfaces of the rigid hard PVC materials surrounding the crossing are a) black light absorbing, b) white light scattering or c) are stuck together with white sticky tape. By using white scattering material or white tape around the crossing, sensitivity is very large for larger weights. However, the output voltage of an optical receiver is always limited (in this case to about 3 Volts). This limits the pressure range in which the sensor can be used to about 600 g in case white tape is used. The output voltage versus weight curves show an exponential-like behaviour, see FIG. 5. Weights smaller than 200 g are already difficult to detect. Making the sensor less sensitive by for instance decreasing the LED output power increases the maximum weight, but makes it even more difficult to detect small weight. Therefore these exponential characteristics are not very practical. To detect a larger range, a linear or even a logarithmic characteristic is preferable.

[0068] For sensitive detection whether there is a certain pressure or not an exponential characteristic is no problem.

[0069] Experiments with sticking the fibres at the crossing together with white silicone sealant have resulted in sensitivity characteristics which were not very reproducible.

[0070] FIG. 5 is a graph of receiver output voltage as a function of applied weight without flexible material at crossing:

[0071] a) With black absorbing rigid material at both sides of crossing

[0072] b) With white scattering rigid material at both sides of crossing

[0073] c) Fibres are stuck together with white sticky tape

[0074] B. With Flexible Material at the Crossing

[0075] FIG. 6 shows the receiver output voltage as a function of applied weight in case a) flexible scattering material is used around the crossing at both sides as shown in FIG. 2, and b) flexible scattering material only on one side as shown in FIG. 3. Compared with the results in FIG. 5, the sensitivity for small weights has improved and the characteristics are more linear so are suitable for measuring larger pressure ranges. Because in the construction of FIG. 3, one side is flexible and the other side is rigid, more macro bending will be introduced compared with the crossing with flexible material on both sides. This explains the higher sensitivity of the second option.

[0076] FIG. 6 is a graph of receiver output voltage as a function of applied weight:

[0077] a) Flexible scattering material at both sides of crossing (according crossing of FIG. 2)

[0078] b) Flexible scattering material at one side of crossing (according crossing of FIG. 3)

[0079] FIGS. 7 and 8 show the influence of the size of the scattering material: FIG. 7 in case scattering material is used on both sides, and FIG. 8 when used only at one side. As can be seen, the size of the scattering material has influence on the shape of the

sensitivity characteristic. For sensitive detection whether there is a certain pressure or not the exponential characteristics of FIG. 7(a) and FIG. 8(a) obtained using patches flexible material of 5×5 mm.sup.2 has advantages. If a more linear characteristic is demanded patches of 10×10 mm.sup.2 can be applied, see FIG. 7(b) and FIG. 8(b). Using larger patches, logarithmic characteristics are obtained resulting in a wider detection range, see for example FIGS. 7(c) and 7(d) and FIGS. 8(c) and 7(d).

[0080] FIG. 7 is a graph of receiver output voltage as a function of applied weight with flexible material at both sides (so according FIG. 2) and size of flexible material:

[0081] a) 5×5 mm.sup.2

[0082] b) 10×10 mm.sup.2

[0083] c) 15×15 mm.sup.2

[0084] d) 20×20 mm.sup.2

[0085] FIG. 8 is a graph of receiver output voltage as a function of applied weight with flexible material only on one side (so according FIG. 3) and size of flexible material:

[0086] a) 5×5 mm.sup.2

[0087] b) 10×10 mm.sup.2

[0088] c) 15×15 mm.sup.2

[0089] d) 20×20 mm.sup.2

[0090] Embodiments have been described herein able to detect 50 pressure profiles a second of a person on a mattress with a 16×8 POF grid so 128 crossings under the mattress.

[0091] This low-cost and robust Two-Dimensional (2D) optical pressure sensor principle can be used for many applications.

[0092] For long-term unobtrusive and precise sleep movement monitoring in a nonclinical (home) situation.

[0093] For monitoring precise pressure profiles of persons in bed with limited movement to prevent pressure injury (e.g., decubitus).

[0094] In adaptive mattresses were local pressure is controlled automatically to improve sleep comfort.

[0095] It can be applied under (or woven into) a carpet or under for instance a PVC

floor for fall detection of (elderly) persons.

[0096] In a Virtual Reality (VR) floor mat to detect the exact location of the person(s)/gamer(s) so these person(s)/gamer(s) stay in the right region.

[0097] The present invention has now been described in accordance with several exemplary embodiments, which are intended to be illustrative in all aspects, rather than restrictive. Thus, the present invention is capable of many variations in detailed implementation, which may be derived from the description contained herein by a person of ordinary skill in the art. All such variations are considered to be within the scope and spirit of the present invention as defined by the following claims and their legal equivalents.