SLIDE INSTALL RESPIRATOR CARTRIDGES AND RESPIRATORS
20240091569 ยท 2024-03-21
Inventors
- Siwei WANG (Charlotte, NC, US)
- Xiaojin HAN (Charlotte, NC, US)
- Hongbing XIANG (Charlotte, NC, US)
- Sheng ZHOU (Charlotte, NC, US)
- Anker CHEN (Charlotte, NC, US)
Cpc classification
B01D2279/40
PERFORMING OPERATIONS; TRANSPORTING
B01D46/0005
PERFORMING OPERATIONS; TRANSPORTING
A62B9/00
HUMAN NECESSITIES
International classification
B01D46/00
PERFORMING OPERATIONS; TRANSPORTING
A62B18/00
HUMAN NECESSITIES
Abstract
Methods, apparatuses, systems, and/or the like are provided. An example method may include installing one or more filter cartridges in a blower device. An example blower device may include a housing defining at least one air inlet. An example filter cartridge may include a first filter cartridge defining a first outlet opening. The first filter cartridge may be configured to slidably engage the blower device to align the first outlet opening with at least a first portion of the at least one air inlet of the blower device in a first installed position. The one or more filter cartridges my include a second filter cartridge. The second filter cartridge may include a second outlet opening. The example method may include aligning the first outlet opening of the first filter cartridge with at least the first portion of the at least one air inlet of the blower device.
Claims
1. A respirator system comprising: a blower device, wherein the blower device comprises a housing defining at least one air inlet; a first filter cartridge defining a first outlet opening, wherein the first filter cartridge is configured to slidingly engage the blower device to align the first outlet opening with at least a first portion of the at least one air inlet of the blower device in a first installed position; and a second filter cartridge defining a second outlet opening, wherein the second filter cartridge is configured to slidingly engage the blower device to align the second outlet opening with at least a second portion of the at least one air inlet of the blower device in a second installed position.
2. The respirator system of claim 1, the blower device further comprises a first stopper structure disposed on a first side of the housing and a second stopper structure disposed on a second side of the housing opposite the first side of the housing, wherein the first stopper structure is configured to operably engage the first filter cartridge to retain the first filter cartridge in the first installed position, and wherein the second stopper structure is configured to operably engage the second filter cartridge to retain the second filter cartridge in the second installed position.
3. The respirator system of claim 2, wherein the first filter cartridge is configured to slide along a first direction to engage the blower device, the first filter cartridge comprising a first mounting groove, wherein the first stopper structure is configured to slide into engagement with the first mounting groove when the first filter cartridge reaches the first installed position, and wherein the second filter cartridge is configured to slide along a second direction to engage the blower device, the second filter cartridge comprising a second mounting groove, wherein second stopper structure is configured to slide into engagement with the second mounting groove when the second filter cartridge reaches the second installed position.
4. The respirator system of claim 1, wherein the at least one inlet of the blower device comprises an inlet, and wherein the first outlet opening of the first filter cartridge and the second outlet opening of the second filter cartridge are each configured to align with the inlet simultaneously.
5. The respirator system of claim 4, wherein the inlet is disposed at a lateral midpoint along the housing, wherein the first outlet opening of the first filter cartridge is disposed at or proximate a first end of a first blower-device engagement surface of the first filter cartridge, and wherein the second outlet opening of the second filter cartridge is disposed at or proximate a second end of a second blower-device engagement surface of the second filter cartridge.
6. The respirator system of claim 5, wherein the inlet defines a sealing surface comprising a first portion angled at a first inlet angle towards the first filter cartridge in the first installed position and a second portion angled at a second inlet angle towards the second filter cartridge in the second installed position, and wherein the first portion is disposed at a different angle than the second portion in an instance in which the first filter cartridge and the second filter cartridge are in the first and second installed positions, respectively.
7. The respirator system of claim 6, wherein the first outlet opening defines a first sealing surface configured to be disposed at a first complementary angle to the first inlet angle in the first installed position, and wherein the second outlet opening defines a second sealing surface configured to be disposed at a second complementary angle to the second inlet angle in the second installed position.
8. The respirator system of claim 5, wherein the housing comprises a sealing beam defined across the inlet and configured to engage both the first filter cartridge in the first installed position and the second filter cartridge in the second installed position.
9. The respirator system of claim 4, wherein the first filter cartridge is configured to slidingly engage the blower device by sliding in a first direction, and wherein the second filter cartridge is configured to engage the blower device by sliding in a second direction opposing the first direction.
10. The respirator system of claim 1, wherein the first filter cartridge is configured to contact the second filter cartridge in an instance in which the first filter cartridge is in the first installed position and the second filter cartridge is in the second installed position.
11. The respirator system of claim 1, wherein one of, on the one hand, each of the first filter cartridge and the second filter cartridge or, on the other hand, the blower device, comprises at least one projection; wherein the other of, on the one hand, each of the first filter cartridge and the second filter cartridge or, on the other hand, the blower device, comprises at least one sliding track; wherein the at least one projection is configured to engage one or more of the at least one sliding track to facilitate the sliding engagement of the first filter cartridge and the second filter cartridge with the blower device.
12. The respirator system of claim 1, wherein the blower device comprises a filter cartridge engagement surface, wherein the first filter cartridge and the second filter cartridge each comprise a blower device engagement surface, and wherein the blower device engagement surfaces are configured to contact the filter cartridge engagement surface in an instance in which the first filter cartridge is in the first installed position and the second filter cartridge is in the second installed position.
13. The respirator system of claim 12, wherein the filter cartridge engagement surface and the blower device engagement surfaces define complementary non-linear shapes.
14. The respirator system of claim 1, wherein the respirator system is a powered air purifying respirator system (PAPR).
15. The respirator system of claim 1, wherein the first filter cartridge further comprises one or more pieces of elastomeric material, the one or more pieces of elastomeric material being configured to seal against the housing of the blower device.
16. A filter cartridge comprising: an outlet opening, wherein the outlet opening is disposed at or proximate a first end of a blower device engagement surface of the filter cartridge; and at least one projection or at least one sliding track, configured to slidingly engage a blower device, wherein the outlet opening of the filter cartridge is configured to move in a sliding direction to slidingly engage the blower device along a sliding direction, and wherein the outlet opening defines a sealing surface configured to be disposed at a first sealing surface angle that is oblique to the sliding direction.
17. The filter cartridge of claim 16 further comprising a mounting groove defined at the blower device engagement surface of the filter cartridge, wherein the mounting groove is configured to engage a stopper structure of the blower device.
18. A method of installing filter cartridges in a blower device, wherein the blower device comprises a housing defining at least one air inlet, wherein the filter cartridges comprise a first filter cartridge defining a first outlet opening, wherein the first filter cartridge is configured to slidingly engage the blower device to align the first outlet opening with at least a first portion of the at least one air inlet of the blower device in a first installed position, wherein the filter cartridges comprise a second filter cartridge defining a second outlet opening, wherein the second filter cartridge is configured to slidingly engage the blower device to align the second outlet opening with at least a second portion of the at least one air inlet of the blower device in a second installed position, the method comprising: aligning the first outlet opening of the first filter cartridge with at least the first portion of the at least one air inlet of the blower device; and aligning the second outlet opening of the second filter cartridge with at least the second portion of the at least one air inlet of the blower device.
19. The method of claim 18, wherein the aligning the first outlet opening of the first filter device with the at least the first portion of the at least one air inlet of the blower device comprises operably engaging a first stopper structure disposed on a first side of the housing with the first filter cartridge; and wherein the aligning the second outlet opening of the second filter device with the at least the second portion of the at least one air inlet of the blower device comprises operably engaging a second stopper structure disposed on a second side of the housing with the second filter cartridge, wherein the second side of the housing is opposite the first side of the housing.
20. The method of claim 19, wherein the aligning the first outlet opening of the first filter device with the at least the first portion of the at least one air inlet of the blower device further comprises sliding the first filter cartridge along a first direction to engage a first mounting groove of the first filter cartridge with the first stopper structure; and wherein the aligning the second outlet opening of the second filter cartridge with at least the second portion of the at least one air inlet of the blower device comprises sliding the second filter cartridge along a second direction, opposite the first direction, to engage a second mounting groove of the second filter cartridge with the second stopper structure.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWING(S)
[0027] Having thus described the disclosure in general terms, reference will now be made to the accompanying drawings, which are not necessarily drawn to scale, and wherein:
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
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[0036]
DETAILED DESCRIPTION OF SOME EXAMPLE ASPECTS
[0037] Various embodiments of the present disclosure now will be described more fully hereinafter with reference to the accompanying drawings, in which some, but not all embodiments of the disclosure are shown. Indeed, this disclosure may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these aspects are provided so that this disclosure will satisfy applicable legal requirements. The term or (also designated as /) is used herein in both the alternative and conjunctive sense, unless otherwise indicated. The terms illustrative and exemplary are used to be examples with no indication of quality level. Like numbers may refer to like elements throughout. The phrases in one embodiment, according to one embodiment, and/or the like generally mean that the particular feature, structure, or characteristic following the phrase may be included in at least one aspect of the present disclosure and may be included in more than one aspect of the present disclosure (importantly, such phrases do not necessarily may refer to the same aspect).
Overview
[0038] Various embodiments of the present disclosure are described herein with reference to the accompanying drawings. Various embodiments may include respirator systems, blower devices, filter cartridges, and associated methods. In some embodiments, a respirator may be provided that facilitates the speedy, precise, accurate, and ergonomic attachment and un-attachment of example cartridges with example blower devices.
[0039] In various embodiments, a blower device may have a housing with at least one inlet and at least one outlet to respectively draw in and expel air. The blower device may direct air to a user via wearable headgear connected to the blower device. The blower device may engage one or more filter cartridges to filter air flowing through the blower device prior to reaching the wearer, such that airborne hazards are removed from the air. In some embodiments, one or more filter cartridges may engage the blower device upstream of the inlet.
[0040] Various embodiments of the present disclosure include a plurality of filter cartridges configured to slidingly engage the blower device for intuitive installation. In some embodiments, the at least one inlet of the blower device may be at a lateral midpoint of the blower device such that two filter cartridges, slid into engagement with the blower device from opposite sides, may meet at the midpoint and each may at least partially cover a respective portion of the at least one inlet. In some embodiments, the at least one inlet may be a single inlet configured to couple with outlets on each of the filter cartridges or the at least one inlet may be multiple inlets configured to respectively engage with one or more of the filter cartridges.
[0041] Various embodiments of the present disclosure relate to one or more filter cartridges that include angled outlet surfaces configured to accurately and precisely mate with a corresponding angled sealing surface on the at least one inlet of the blower device. For example, each of the outlet surfaces and inlet surface may be angled obliquely to an exterior surface of the blower device and/or a sliding direction of the filter cartridges. In some embodiments, the angled surfaces may mate to laterally align the filter cartridge and create a seal as the filter cartridge is inserted. In some embodiments, two filter cartridges may be used, each with angled outlets, which may be inserted from opposite lateral sides of the blower device. In some such embodiments, the at least one inlet opening may be a single inlet with two portions angled in different directions to match the outlet angles of the respective filter cartridges. In such embodiments, the filters may form an accurate, precise seal with the one or more inlets to allow repeatable alignment. In some embodiments, the one or more filters may slide relative to the blower device via respective tracks and protrusions that engage each other between the components. In some embodiments, one or more filters may slide in a groove along the body of the blower device. In some embodiments, stopper structures may be slid into engagement (e.g., spring-loaded) with respective filter cartridges to secure them to the blower device.
[0042] In various embodiments, the one or more filter cartridges may have outlets that align over the air inlet of the blower device. Some examples for engaging the one or more filter cartridges with the housing may include sliding the one or more cartridges onto the housing of the blower device. Depending on the desired configuration, the one or more filter cartridges may have either a sliding track or one or more projections, or the blower device may have a sliding track or one or more projections; in either arrangement, the projections and the sliding track may be engaged to facilitate sliding the one or more cartridges onto the blower device. The one or more cartridges may be attached to the blower device by using stopper structures disposed on the housing of the blower device to operably engage grooves on the one or more filter cartridges. In some situations, the air inlet of the blower device may define a surface that may form a seal with the one or more cartridges when the cartridges are inserted into the blower device. In various embodiments, the one or more cartridges may have a surface for configured to engage the blower device, and the blower device may have a surface configured to engage the one or more cartridges.
Blower Device Examples
[0043]
[0044] According to some embodiments, and as shown in greater detail in at least
[0045] In some embodiments, and as shown in greater detail in at least
[0046] In some embodiments, and as also shown in
[0047] Although reference has been made above to the blower device 100 being a powered device, it will be understood that, in some embodiments, the blower device 100 may be an unpowered device, with or without internal blower hardware. For example, in some embodiments, the blower device 100 may be part of any active or passive respirators, including solely face-worn respirators.
Air Filter Cartridge Examples
[0048] In some embodiments, the housing 102 of the blower device 100 may be connected to one or more example filter cartridges 200. In some embodiments, two filter cartridges 200 are installed in the housing, as will be further explained in at least
[0049]
[0050] In some embodiments, in further reference to
[0051] In some embodiments, as shown in at least
[0052]
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[0054] According to some embodiments,
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Air Filter Cartridge Installation Method Examples
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[0057] According to some embodiments, the method 500 may include a step 502 aligning a first outlet opening of a first filter device with at least a first portion of at least one air inlet of the blower device. In some embodiments, the method 500 may include a step 504 aligning a second outlet opening of a second filter cartridge with at least a second portion of the at least one air inlet of the blower device. In some embodiments, the aligning the first outlet opening of the first filter device with the at least the first portion of the at least one air inlet of the blower device includes operably engaging a first stopper structure disposed on a first side of the housing with the first filter cartridge. In some embodiments, aligning the second outlet opening of the second filter device with the at least the second portion of the at least one air inlet of the blower device includes operably engaging a second stopper structure disposed on a second side of the housing with the second filter cartridge. In some embodiments, the aligning the first outlet opening of the first filter device with the at least the first portion of the at least one air inlet of the blower device includes sliding the first filter cartridge along a first direction to engage a first mounting groove of the first filter cartridge with the first stopper structure. In other embodiments, the aligning the second outlet opening of the second filter cartridge with at least the second portion of the at least one air inlet of the blower device includes sliding the second filter cartridge along a second direction, opposing the first direction, to engage a second mounting groove of the second filter cartridge with the second stopper structure.
[0058] Methods (such as 500) described in this disclosure are made with reference to the systems, apparatuses, and components described with respect to
[0059] Many modifications and other aspects of the disclosure set forth herein will come to mind to one skilled in the art to which this disclosure pertains having the benefit of the teachings presented in the foregoing descriptions and the associated drawings. Therefore, it is to be understood that the disclosure is not to be limited to the specific aspects disclosed and that modifications and other aspects are intended to be included within the scope of the appended claims. Although specific terms are employed herein, they are used in a generic and descriptive sense only and not for purposes of limitation.